Low-energy-consumption stirring device for composite fabric production

Abstract

The utility model discloses a kind of low-energy-consumption stirring devices for composite fabric production, it is related to composite fabric production equipment technical field, including base, base top is fixed with shell, shell top is fixed with feed inlet, shell top is fixed with fixed base, fixed base top is fixed with motor.The utility model provides heat recovery device to the heat in stirring process is recycled and reused, and heat loss is reduced in combination with heat preservation layer, according to material temperature and stirring condition real-time adjustment driving motor speed by intelligent control system, energy consumption is effectively reduced, compared with traditional stirring device energy saving 30% or more, stirring paddle adopts bionics design and sets up spoiler boss, material can be more efficiently stirred, make composite fabric raw material mixing more evenly, improve product quality, intelligent control system realizes the automation monitoring and regulation and control to stirring process, improve the stability and reliability of production process, reduce manual intervention, improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of composite fabric production equipment, specifically to a low-energy stirring device for composite fabric production. Background Technology

[0002] In the production process of composite fabrics, the mixing device is one of the most important pieces of equipment, used to mix various raw materials evenly to ensure the stable quality of the composite fabric.

[0003] Existing mixing devices generally suffer from high energy consumption, which not only increases production costs but also contradicts the current advocacy of energy conservation and environmental protection. With the continuous development of building energy-saving technologies, some efficient energy-saving concepts and technologies have gradually matured, such as efficient heat recovery technology and intelligent control technology. However, the application of these technologies in mixing devices for composite fabric production is still relatively limited, resulting in significant room for improvement in the energy utilization efficiency of mixing devices. Utility Model Content

[0004] In view of the problems existing in the above-mentioned low-energy stirring devices, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide a low-energy-consumption mixing device for composite fabric production, which solves the problems of high energy consumption of mixing devices and failure to fully utilize building energy-saving technologies.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A low-energy stirring device for composite fabric production includes a base, a housing fixedly mounted on the top of the base, a feed inlet fixedly mounted on the top of the housing, a fixed seat fixedly mounted on the top of the housing, a motor fixedly mounted on the top of the fixed seat, a rotating shaft fixedly mounted on the output end of the motor, multiple stirring paddles fixedly mounted on the shaft wall, multiple baffles fixedly mounted on the surfaces of the multiple stirring paddles, a heat exchange tube fixedly mounted inside the housing, a water inlet fixedly mounted on one side of the heat exchange tube, a water outlet fixedly mounted on the other end of the heat exchange tube, and a heat insulation layer fixedly mounted inside the housing.

[0008] Preferably, a speed sensor is fixedly installed on the inner wall of the fixed base, and the speed sensor is rotatably connected to the rotating shaft. A temperature sensor is fixedly installed on the inner wall of the housing.

[0009] Preferably, a control panel is fixedly provided on one side of the housing, a display screen is fixedly provided on the top of the control panel, and a wireless communication module is fixedly provided on one side of the display screen.

[0010] Preferably, the stirring paddle is fish-tail shaped.

[0011] Furthermore, a discharge port is fixedly provided at the bottom of the housing, and a valve is fixedly provided on the outer wall of the discharge port.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] This invention utilizes a heat recovery device to recover and reuse heat generated during the mixing process, and an insulation layer to reduce heat loss. Combined with an intelligent control system that adjusts the drive motor speed in real time based on material temperature and mixing conditions, it effectively reduces energy consumption by more than 30% compared to traditional mixing devices. The mixing paddle features a biomimetic design and turbulence protrusions, enabling more efficient mixing of materials, resulting in more uniform mixing of composite fabric raw materials and improved product quality. The intelligent control system achieves automated monitoring and control of the mixing process, improving the stability and reliability of the production process, reducing manual intervention, and increasing production efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the control panel of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the stirring paddle of this utility model.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Base; 2. Housing; 3. Feed inlet; 4. Mounting base; 5. Motor; 6. Shaft; 7. Agitator; 8. Baffle plate; 9. Heat exchange tube; 10. Water inlet; 11. Water outlet; 12. Insulation layer; 13. Speed ​​sensor; 14. Temperature sensor; 15. Control panel; 16. Display screen; 17. Wireless communication module; 18. Discharge port; 19. Valve. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] This utility model discloses a low-energy stirring device for composite fabric production.

[0022] This utility model provides, for example Figure 1-3 A low-energy mixing device for composite fabric production, as shown, includes a base 1, a housing 2 fixedly mounted on the top of the base 1, a feed inlet 3 fixedly mounted on the top of the housing 2, a fixed base 4 fixedly mounted on the top of the housing 2, a motor 5 fixedly mounted on the top of the fixed base 4, a rotating shaft 6 fixedly mounted at the output end of the motor 5, multiple stirring paddles 7 fixedly mounted on the shaft wall of the rotating shaft 6, multiple baffles 8 fixedly mounted on the surface of the multiple stirring paddles 7, a heat exchange tube 9 fixedly mounted inside the housing 2, a water inlet 10 fixedly mounted on one side of the heat exchange tube 9, a water outlet 11 fixedly mounted on the other end of the heat exchange tube 9, and a heat insulation layer 12 fixedly mounted inside the housing 2. The drive motor 5 is started, and the rotation of the rotating shaft 6 and stirring paddles 7 is checked to ensure smooth and uninterrupted rotation. Initial data is detected by a temperature sensor 14 and a speed sensor 13 and input into a control panel 15 for parameter setting. An appropriate amount of composite fabric raw material is added to the housing 2, and the mixing device is started. During the mixing process, the changes in data from the temperature sensor 14 and the speed sensor 13 are observed. The control panel 15 then adjusts the parameters according to preset parameters. The program automatically adjusts the speed of the drive motor 5, while simultaneously observing the operation of the heat recovery device to ensure that the heat exchange tube 9 recovers heat normally and that the water flow in the inlet and outlet pipes is smooth. After a period of operation and debugging, all parameters stabilize, and the stirring device achieves the expected low-energy consumption and high-efficiency stirring effect. The drive motor 5 drives the rotating shaft 6 and the stirring paddle 7 to stir the composite fabric raw material in the shell 2. During the stirring process, the temperature sensor 14 monitors the material temperature in real time, and the speed sensor 13 monitors the speed of the rotating shaft 6 in real time and transmits the data to the control panel 15. When the material temperature is too high or too low, the control panel 15 adjusts the speed of the drive motor 5 according to the preset program to adjust the stirring speed and heat generation. At the same time, the heat recovery device uses the heat exchange tube 9 to recover the excess heat generated during the stirring process. Cold water is introduced through the inlet pipe, and after absorbing heat, hot water is discharged from the outlet pipe, which can be used for other processes that require heat energy, realizing the recovery and utilization of heat. The insulation layer 12 reduces the loss of heat from the shell 2 to the outside, reducing energy loss.

[0023] For the convenience of monitoring devices, such as Figure 1 As shown, a speed sensor 13 is fixedly installed on the inner wall of the fixed base 4. The speed sensor 13 is rotatably connected to the rotating shaft 6. A temperature sensor 14 is fixedly installed on the inner wall of the housing 2 for convenient monitoring of the device.

[0024] For ease of operation, such as Figure 2 A control panel 15 is fixedly provided on one side of the housing 2, a display screen 16 is fixedly provided on the top of the control panel 15, and a wireless communication module 17 is fixedly provided on one side of the display screen 16 for convenient operation.

[0025] For better mixing, such as Figure 3 As shown, the stirring paddle 7 is fish-tail shaped for better mixing.

[0026] Finally, to facilitate the discharge of raw materials, such as Figure 1 As shown, the bottom of the shell 2 is fixedly provided with a discharge port 18, and the outer wall of the discharge port 18 is fixedly provided with a valve 19 for convenient discharge of raw materials.

[0027] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A low-energy stirring device for composite fabric production, comprising a base (1), characterized in that, The base (1) is fixedly provided with a shell (2) on the top, the shell (2) is fixedly provided with a feed inlet (3) on the top, the shell (2) is fixedly provided with a fixed seat (4) on the top, the fixed seat (4) is fixedly provided with a motor (5) on the top, the output end of the motor (5) is fixedly provided with a rotating shaft (6), the shaft wall of the rotating shaft (6) is fixedly provided with multiple stirring paddles (7), the surface of the multiple stirring paddles (7) is fixedly provided with multiple baffles (8), the shell (2) is fixedly provided with a heat exchange tube (9), the heat exchange tube (9) is fixedly provided with a water inlet (10) on one side, the heat exchange tube (9) is fixedly provided with a water outlet (11) at the other end, and the shell (2) is fixedly provided with a heat insulation layer (12).

2. The low-energy stirring device for composite fabric production according to claim 1, characterized in that, A speed sensor (13) is fixedly installed on the inner wall of the fixed base (4). The speed sensor (13) is rotatably connected to the rotating shaft (6). A temperature sensor (14) is fixedly installed on the inner wall of the housing (2).

3. The low-energy stirring device for composite fabric production according to claim 1, characterized in that, A control panel (15) is fixedly provided on one side of the housing (2), a display screen (16) is fixedly provided on the top of the control panel (15), and a wireless communication module (17) is fixedly provided on one side of the display screen (16).

4. The low-energy stirring device for composite fabric production according to claim 1, characterized in that, The stirring paddle (7) is fish-tail shaped.

5. The low-energy stirring device for composite fabric production according to claim 1, characterized in that, The bottom of the housing (2) is fixedly provided with a discharge port (18), and a valve (19) is fixedly provided on the outer wall of the discharge port (18).

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