Aluminum plate cleaning device

Abstract

The utility model relates to aluminum plate processing technical field, concretely is a kind of aluminum plate cleaning device, including reinforced sewage tank, the top of reinforced sewage tank is fixedly installed with installation gantry, the top of installation gantry is provided with adjusting cleaning mechanism. The utility model realizes efficient cleaning and flexible adaptation by adjusting cleaning mechanism, electric push rod drive push rod on installation gantry drives U-shaped mounting bracket to lift, can accurately adjust the contact force of clean roller brush and aluminum plate surface according to aluminum plate thickness, when first waterproof motor drives first rotating rod and clean roller brush rotation, cooperate the cleaning fluid that the spray head sprays, form the combination effect of " spray softening+roller brush scrubbing", can effectively remove dry knot oil dirt, embedded particle and other stubborn stains, solve the problem of traditional spray cleaning poor effect, simultaneously, limit guide rod sliding along limit through-hole provides stable support for U-shaped mounting bracket, ensure that clean roller brush is evenly stressed, avoid local leak washing.

Description

Technical Field

[0001] This utility model relates to the field of aluminum plate processing technology, specifically to an aluminum plate cleaning device. Background Technology

[0002] During the production and processing of aluminum plates, various impurities such as oil, dust, and processing debris will adhere to the surface of the aluminum plates. These impurities not only affect the appearance quality of the aluminum plates, but may also cause many problems in subsequent processing steps such as coating, welding, and bending, such as reduced coating adhesion, weak welding, and cracks during bending. Therefore, an aluminum plate cleaning device is needed for cleaning operations.

[0003] Currently, there are various aluminum plate cleaning devices on the market. Some traditional cleaning devices use a spraying method, which uses high-pressure nozzles to spray cleaning fluid onto the surface of the aluminum plate to remove impurities. However, this method is not effective for some stubborn stains on the surface of the aluminum plate, such as dried oil stains and particles embedded in the surface. Some cleaning devices use cleaning brushes to scrub the aluminum plate, but the cleaning brushes are usually fixed and cannot be flexibly adjusted according to the thickness and surface condition of the aluminum plate, which can easily lead to uneven cleaning. Utility Model Content

[0004] The purpose of this invention is to provide an aluminum plate cleaning device to solve the problems of poor cleaning effect and inability to flexibly adapt to differences in aluminum plates in the prior art as mentioned in the background.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An aluminum plate cleaning device includes a reinforced wastewater tank, a mounting gantry is fixedly installed on the top of the reinforced wastewater tank, and an adjustable cleaning mechanism is provided on the top of the mounting gantry.

[0007] The adjusting cleaning mechanism includes electric push rods. Two electric push rods are fixedly installed at the top of the mounting gantry. A push rod is fixedly installed at the output end of the electric push rod. The push rod extends to the bottom end of the mounting gantry. A U-shaped mounting bracket is fixedly installed at the bottom end of the push rod.

[0008] Preferably, a first waterproof motor is fixedly installed on one side of the U-shaped mounting bracket, the output shaft of the first waterproof motor is fixedly connected to a first rotating rod via a coupling, the first rotating rod is located in the middle of the U-shaped mounting bracket, a bearing seat is fixedly installed on the inner wall of the U-shaped mounting bracket away from the first waterproof motor, the side of the first rotating rod away from the first waterproof motor is fixedly connected to the inside of the bearing seat, and a cleaning roller brush is fixedly installed on the outer end of the first rotating rod.

[0009] Preferably, a spray head is fixedly installed on one side of the U-shaped mounting bracket, and a water inlet connection pipe is fixedly installed on one side of the spray head.

[0010] Preferably, the top of the U-shaped mounting bracket has two limiting through holes located in the middle of the two electric push rods, and two limiting guide rods are fixedly installed at the top of the U-shaped mounting bracket. The limiting guide rods extend through the limiting through holes to the top of the U-shaped mounting bracket.

[0011] Preferably, a second waterproof motor is fixedly installed on one side of the reinforced sewage tank. The output shaft of the second waterproof motor is fixedly connected to a second rotating rod via a coupling. The second rotating rod extends into the interior of the reinforced sewage tank. The side of the second rotating rod away from the second waterproof motor is rotatably connected to the inner wall of the interior of the reinforced sewage tank. A third rotating rod is rotatably connected to the side of the interior of the reinforced sewage tank away from the second rotating rod.

[0012] Preferably, a transmission sprocket is fixedly installed on both sides of the outer ends of the second and third rotating rods, a transmission chain is meshed with the outer end of the transmission sprocket, a steel mesh conveyor belt is fixedly installed on the outer end of the transmission chain, a drain pipe is fixedly installed on one side of the reinforced sewage tank, and a support base plate is fixedly installed at the bottom end of the reinforced sewage tank.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This aluminum plate cleaning device achieves efficient cleaning and flexible adaptation through the adjustment of the cleaning mechanism. The electric push rod on the gantry frame drives the push rod to raise and lower the U-shaped mounting frame. The contact force between the cleaning roller brush and the aluminum plate surface can be precisely adjusted according to the thickness of the aluminum plate. When the first waterproof motor drives the first rotating rod and the cleaning roller brush to rotate, it works in conjunction with the cleaning liquid sprayed from the spray head to form a combination of "spray softening + roller brush scrubbing". This can effectively remove stubborn stains such as dried oil stains and embedded particles, solving the problem of poor traditional spray cleaning effect. At the same time, the limiting guide rod slides along the limiting through hole to provide stable support for the U-shaped mounting frame, ensuring that the cleaning roller brush is evenly stressed and avoiding local missed cleaning.

[0015] 2. This aluminum plate cleaning device ensures the continuity and stability of the cleaning process through a transmission and conveying structure. A second waterproof motor drives a second rotating rod to rotate, which in turn drives a third rotating rod to rotate synchronously via a transmission sprocket and transmission chain. This causes the steel mesh conveyor belt to run at a uniform speed. When the aluminum plate is placed on the steel mesh conveyor belt, it can smoothly enter the cleaning area along with the conveyor belt, and the wastewater can fall directly into the reinforced wastewater tank through the mesh openings of the steel mesh, avoiding secondary pollution caused by wastewater residue on the surface of the aluminum plate. This automated conveying method, combined with an adjustable cleaning mechanism, can adapt to the continuous cleaning needs of aluminum plates of different specifications. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the adjustable cleaning mechanism of this utility model;

[0018] Figure 3 This is a partial cross-sectional structural diagram of the present invention;

[0019] Figure 4 This is a partial structural diagram of the adjustable cleaning mechanism of this utility model.

[0020] In the diagram: 1. Reinforced sewage tank; 2. Gantry frame installation; 3. Adjustment of cleaning mechanism; 301. Electric push rod; 302. Push rod; 303. U-shaped mounting bracket; 304. First waterproof motor; 305. First rotating rod; 306. Bearing seat; 307. Cleaning roller brush; 308. Spray head; 309. Water inlet connection pipe; 4. Limiting through hole; 5. Limiting guide rod; 6. Second waterproof motor; 7. Second rotating rod; 8. Third rotating rod; 9. Transmission sprocket; 10. Transmission chain; 11. Steel mesh conveyor belt; 12. Drainage pipe; 13. Support base plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 As shown, this utility model provides a technical solution:

[0023] An aluminum plate cleaning device includes a reinforced wastewater tank 1, a mounting gantry 2 fixedly installed on the top of the reinforced wastewater tank 1, and an adjustable cleaning mechanism 3 provided on the top of the mounting gantry 2.

[0024] The adjusting cleaning mechanism 3 includes electric push rods 301. Two electric push rods 301 are fixedly installed at the top of the mounting gantry 2. A push rod 302 is fixedly installed at the output end of the electric push rod 301. The push rod 302 extends to the bottom end of the mounting gantry 2. A U-shaped mounting bracket 303 is fixedly installed at the bottom end of the push rod 302. A first waterproof motor 304 is fixedly installed on one side of the U-shaped mounting bracket 303. The output shaft of the first waterproof motor 304 is fixedly connected to a first rotating rod 305 via a coupling. The first rotating rod 305 is located in the middle of the U-shaped mounting bracket 303. A bearing seat 306 is fixedly installed on the inner wall of the U-shaped mounting bracket 303 on the side away from the first waterproof motor 304. The first rotating rod 305 is fixedly connected to the inside of the bearing seat 306 on the side away from the first waterproof motor 304. A cleaning roller brush 307 is fixedly installed on the outer end of the first rotating rod 305. A spray head 308 is fixedly installed on one side of the U-shaped mounting bracket 303. A water inlet connection pipe 309 is fixedly installed on one side of the spray head 308. The electric push rod 301 drives the push rod 302 to extend downward, which drives the U-shaped mounting bracket 303 at the bottom to descend synchronously, starting the first waterproof motor 304. The output shaft of the first waterproof motor 304 drives the first rotating rod 305 to rotate stably in the bearing seat 306 through the coupling. The cleaning roller brush 307 at the outer end of the first rotating rod 305 rotates at high speed accordingly.

[0025] Two limiting through holes 4 are opened at the top of the U-shaped mounting bracket 303, located in the middle of the two electric push rods 301. Two limiting guide rods 5 are fixedly installed at the top of the U-shaped mounting bracket 303. The limiting guide rods 5 extend through the limiting through holes 4 to the top of the U-shaped mounting bracket 303. A second waterproof motor 6 is fixedly installed on one side of the reinforced sewage tank 1. The output shaft of the second waterproof motor 6 is fixedly connected to the second rotating rod 7 through a coupling. The second rotating rod 7 extends into the interior of the reinforced sewage tank 1. The side of the second rotating rod 7 away from the second waterproof motor 6 is rotatably connected to the inner wall of the interior of the reinforced sewage tank 1. A third rotating rod 8 is rotatably connected to the side of the interior of the reinforced sewage tank 1 away from the second rotating rod 7. A transmission sprocket 9 is fixedly installed on both sides of the outer ends of the rotating rod 7 and the third rotating rod 8. A transmission chain 10 is meshed with the outer end of the transmission sprocket 9. A steel mesh conveyor belt 11 is fixedly installed on the outer end of the transmission chain 10. A drain pipe 12 is fixedly installed on one side of the reinforced sewage tank 1. A support base plate 13 is fixedly installed on the bottom end of the reinforced sewage tank 1. When the second waterproof motor 6 on one side of the reinforced sewage tank 1 is started, the output shaft of the second waterproof motor 6 drives the second rotating rod 7 to rotate through the coupling. The transmission sprocket 9 at the outer end of the second rotating rod 7 rotates accordingly. The meshing transmission chain 10 drives the third rotating rod 8 to rotate synchronously, thereby causing the steel mesh conveyor belt 11 at the outer end of the transmission chain 10 to start running at a uniform speed.

[0026] In this embodiment, an aluminum plate cleaning device is first connected to an external power source to power all components and connect it to an external control system. The second waterproof motor 6 on one side of the reinforced wastewater tank 1 is then started. The output shaft of the second waterproof motor 6 drives the second rotating rod 7 to rotate via a coupling. The transmission sprocket 9 at the outer end of the second rotating rod 7 rotates accordingly, driving the third rotating rod 8 to rotate synchronously via the meshing transmission chain 10. This causes the steel mesh conveyor belt 11 at the outer end of the transmission chain 10 to start running at a uniform speed, preparing for the aluminum plate conveying. The aluminum plate to be cleaned is placed on the steel mesh conveyor belt 11. As the steel mesh conveyor belt 11 moves towards the cleaning area below the mounting gantry 2, the external control system controls the two electric push rods 301 at the top of the mounting gantry 2 to work according to the thickness of the aluminum plate. The electric push rods 301 drive the push rod 302 to extend downward, causing the U-shaped mounting bracket 303 at the bottom to descend synchronously. During the descent, the limiting guide rod 5 at the top of the U-shaped mounting bracket 303 slides along the limiting through hole 4 to ensure the smooth movement of the U-shaped mounting bracket 303 until the cleaning roller brush 307 contacts the surface of the aluminum plate and reaches the appropriate cleaning pressure. At this point, the electric push rods 301 stop working, and the first anti-slip device on one side of the U-shaped mounting bracket 303 is activated. The output shaft of the first waterproof motor 304 drives the first rotating rod 305 to rotate stably within the bearing housing 306 via a coupling. The cleaning roller brush 307 at the outer end of the first rotating rod 305 rotates at high speed accordingly. Simultaneously, an external water spraying device is connected via a water inlet pipe 309, supplying cleaning fluid to the spray head 308. The spray head 308 evenly sprays the cleaning fluid onto the aluminum plate surface, cleaning and softening the stains. The cleaning roller brush 307 scrubs the aluminum plate surface during rotation, working with the cleaning fluid to thoroughly remove dried oil stains, embedded particles, and other stubborn dirt. Wastewater passes through the mesh of the steel mesh conveyor belt 11 and falls into the reinforced wastewater tank 1 below, preventing residue on the aluminum plate surface. The aluminum plate continues to move under the drive of the steel mesh conveyor belt 11. After being thoroughly scrubbed by the cleaning roller brush 307, it is sent out from the cleaning area, completing the cleaning operation. After cleaning, the first waterproof motor 304 and the cleaning fluid supply of the spray head 308 are turned off, and the electric push rod 301 is controlled to retract, driving the U-shaped mounting bracket 303 and the cleaning roller brush 307 to rise and reset. The wastewater collected in the reinforced wastewater tank 1 can be discharged through the drain pipe 12 for centralized treatment. If further cleaning is required, the above steps can be repeated.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An aluminum plate cleaning device, comprising a reinforced wastewater tank (1), characterized in that: The top of the reinforced sewage tank (1) is fixedly installed with a gantry frame (2), and the top of the gantry frame (2) is provided with an adjustable cleaning mechanism (3). The adjusting cleaning mechanism (3) includes an electric push rod (301). Two electric push rods (301) are fixedly installed at the top of the mounting gantry (2). A push rod (302) is fixedly installed at the output end of the electric push rod (301). The push rod (302) extends to the bottom end of the mounting gantry (2). A U-shaped mounting bracket (303) is fixedly installed at the bottom end of the push rod (302).

2. The aluminum plate cleaning device according to claim 1, characterized in that: A first waterproof motor (304) is fixedly installed on one side of the U-shaped mounting bracket (303). The output shaft of the first waterproof motor (304) is fixedly connected to the first rotating rod (305) through a coupling. The first rotating rod (305) is located in the middle of the U-shaped mounting bracket (303). A bearing seat (306) is fixedly installed on the inner wall of the U-shaped mounting bracket (303) on the side away from the first waterproof motor (304). The side of the first rotating rod (305) away from the first waterproof motor (304) is fixedly connected to the inside of the bearing seat (306). A cleaning roller brush (307) is fixedly installed on the outer end of the first rotating rod (305).

3. The aluminum plate cleaning device according to claim 2, characterized in that: A spray head (308) is fixedly installed on one side of the U-shaped mounting bracket (303), and a water inlet connection pipe (309) is fixedly installed on one side of the spray head (308).

4. The aluminum plate cleaning device according to claim 3, characterized in that: The top of the U-shaped mounting bracket (303) has two limiting through holes (4) located in the middle of the two electric push rods (301). The top of the U-shaped mounting bracket (303) has two limiting guide rods (5) fixedly installed. The limiting guide rods (5) extend through the limiting through holes (4) to the top of the U-shaped mounting bracket (303).

5. The aluminum plate cleaning device according to claim 4, characterized in that: A second waterproof motor (6) is fixedly installed on one side of the reinforced sewage tank (1). The output shaft of the second waterproof motor (6) is fixedly connected to the second rotating rod (7) through a coupling. The second rotating rod (7) extends into the interior of the reinforced sewage tank (1). The side of the second rotating rod (7) away from the second waterproof motor (6) is rotatably connected to the inner wall of the interior of the reinforced sewage tank (1). A third rotating rod (8) is rotatably connected to the side of the interior of the reinforced sewage tank (1) away from the second rotating rod (7).

6. The aluminum plate cleaning device according to claim 5, characterized in that: The second rotating rod (7) and the third rotating rod (8) are fixedly installed with transmission sprockets (9) on both sides of their outer ends. The outer ends of the transmission sprockets (9) are meshed with transmission chains (10). The outer ends of the transmission chains (10) are fixedly installed with steel mesh conveyor belts (11). A drain pipe (12) is fixedly installed on one side of the reinforced sewage tank (1). A support base plate (13) is fixedly installed at the bottom of the reinforced sewage tank (1).

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