Automatic magnetic steel unloading and arranging device

Abstract

The utility model belongs to magnetic steel arrangement technical field, concretely is a kind of magnetic steel automatic unloading arrangement device, including vibration disc, base, slide rail and storage rack, user starts controller, Hall sensor detects magnetic steel N / S pole, first torsion machine controls pole separation lever to rotate to drive N pole as the magnetic steel of descending direction into curve section straight, drive S pole as the magnetic steel of descending direction into curve section bend, realize the each device of pole separation makes that arrangement device realizes magnetic pole direction automatic correction, to make magnetic pole direction consistent does not affect subsequent assembly, second torsion machine drives shaft body to make ratchet start rotating, storage rack follows to make ascending or descending movement, when push-pull device repeatedly push-pull operation and guide rail, guide rail block limit to storage rack, so that storage rack can move up and down, so that every magnetic steel can enter every layer storage bar and not be affected by magnetism, further to prevent magnetic steel from stacking jamming caused by magnetic adsorption.

Description

Technical Field

[0001] This utility model belongs to the field of magnetic steel arrangement technology, specifically an automatic magnetic steel feeding and arrangement device. Background Technology

[0002] The original definition of magnet steel is an aluminum-nickel-cobalt alloy. Magnet steel is made of several hard and strong metals, such as iron, aluminum, nickel, and cobalt. Sometimes it is made of copper, niobium, and tantalum. It is used to make ultra-hard permanent magnet alloys. The different metal compositions result in different magnetic properties and thus different applications. It is mainly used in various sensors, instruments, electronics, electromechanical, medical, teaching, automotive, aviation, and military technology fields.

[0003] Traditional magnet cutting relies heavily on manual operation, which is inefficient and prone to breakage due to collisions. Existing automatic cutting equipment lacks a design adapted to the magnetic properties of magnets, resulting in chaotic magnetic pole orientation or inaccurate arrangement. This leads to problems such as magnets stacking and jamming due to magnetic attraction, inconsistent magnetic pole orientation affecting subsequent assembly, and collision damage to brittle materials. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides an automatic magnet feeding and arranging device to solve the problems of chaotic magnetic pole orientation, easy breakage of magnets, and easy jamming.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic magnetic steel feeding and arranging device, characterized in that it includes a vibratory plate, a base, a slide rail, and a storage rack. The vibratory plate is cylindrical and hollow inside. A magnetic steel outlet is provided on the vibratory plate, which is connected to the slide rail inlet. A dividing rod is provided on the slide rail, and the outlet at the tail of the slide rail abuts against the storage rack. A regulating device is provided in the storage rack, and the storage rack is engaged with the base through the regulating device. Both the vibratory plate and the slide rail are located on the base.

[0006] Optionally, the slide rail consists of a straight section, a curved section, and a dividing rod. The straight section is located at the high position of the slide rail and is connected to the vibratory feeder outlet. A Hall sensor is installed on the surface of the straight section. The curved section is located at the low position of the slide rail. A dividing rod is installed at the connection between the straight section and the curved section. The dividing rod is connected to the slide rail through a rotating shaft. The rotating shaft passes through the slide rail and its tail is connected to the first torsion machine.

[0007] Optionally, the storage rack is provided with multiple storage bars, each with multiple cutouts. The sides of the storage rack are hollow. The actuation device is located on both sides of the storage rack and consists of a guide block, a ratchet, a pawl, and a shaft. The guide block and pawl are arranged in an array inside both sides of the storage rack. The storage rack has notches on both sides, and the ratchet is located at the notch and engages with the pawl. The shaft is connected to the ratchet, and a second torsion machine is connected to the other side of the shaft.

[0008] Optionally, the storage rack is provided with push-pull devices on both sides.

[0009] Optionally, the base is provided with a guide rail on one side of the storage rack. The shape of the guide rail notch matches the guide rail block, and the guide rail is configured as a four-way dual-axis structure.

[0010] Optionally, the base is connected to the slide rail via a bracket, and shock-absorbing cotton is installed on the base, with the vibrating plate placed on the shock-absorbing cotton.

[0011] Optionally, the base is equipped with a controller, which has both control and power supply functions, and the controller is equipped with a control panel and control buttons.

[0012] Optionally, limit rods are provided inside both sides of the storage rack. The limit rods are rotatable and connected to the storage rack via springs. The limit rods are engaged with pawls.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] In this invention, after the user starts the controller, the controller provides power to the vibratory feeder, torsion machine, push-pull device, and Hall sensor through wires. The magnets in the vibratory feeder enter one by one through the limit blocks in the slide rail. At this time, the Hall sensor detects the N / S poles of the magnets. If the N pole is detected, it sends an electrical signal to the controller. The controller then sends instructions to the torsion machine and the push-pull device. At this time, the first torsion machine controls the pole dividing rod to rotate, driving the magnet with the N pole in the downward direction into the straight section of the curve, and driving the magnet with the S pole in the downward direction into the bend section of the curve. Finally, the magnets enter the storage rack through the slide rail. The various devices that realize the pole dividing enable the arrangement device to realize the magnetic pole direction automatic correction, so that the magnetic pole direction is consistent and does not affect subsequent assembly, thereby increasing the factory's operating efficiency.

[0015] In this invention, when the controller sends instructions to the torsion machine and the push-pull device, the second torsion machine and the push-pull device also start to operate. The second torsion machine drives the shaft to make the ratchet start to rotate. Since the ratchet is engaged with the pawl, when the ratchet rotates, the storage rack moves up or down along with it. In specific implementations, the rotation angle of the second torsion machine can be set so that after the magnets have filled one layer of storage strips, the storage rack rises or falls so that the curved section is aligned with the next layer of storage strips. The storage rack is equipped with limit rods and springs on both sides. The limit rods prevent the storage rack from automatically sliding down due to gravity when the ratchet stops rotating. The springs allow the limit rods to return to their original positions. At this time, the push-pull device performs repeated push-pull operations on the storage rack and restricts the guide rails and guide rail blocks, so that the storage rack can move up, down, left, and right. This allows each magnet to enter each layer of storage strips without being affected by magnetism, thereby preventing the magnets from stacking and jamming due to magnetic adsorption.

[0016] The design of the slide rail in this invention relies on the gravity of the magnet itself. The slide rail and shock-absorbing cotton can be made of various flexible materials, which allows the magnet to slide down quickly and reduces costs while protecting the magnet from breakage or other damage. Attached Figure Description

[0017] Figure 1 This is a front view of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the overall structure of this utility model;

[0019] Figure 3 This is a front view schematic diagram of the storage rack and push-pull device structure in this utility model;

[0020] Figure 4 This is a rear view schematic diagram of the storage rack and push-pull device structure in this utility model;

[0021] Figure 5 This is an enlarged schematic diagram of the slide rail structure in this utility model;

[0022] Figure 6 This utility model Figure 3 A partially enlarged schematic diagram of the variable device 6 in the middle section;

[0023] Figure 7 This is a schematic diagram of the base structure in this utility model;

[0024] In the picture:

[0025] 1. Vibratory feeder; 2. Base; 3. Slide rail; 4. Storage rack; 5. Divider rod; 6. Variable device; 7. Straight section; 8. Curved section; 9. Hall sensor; 10. Rotating shaft; 11. First torsion machine; 12. Storage bar; 13. Guide rail block; 14. Ratchet; 15. Pawl; 16. Shaft; 17. Second torsion machine; 18. Push-pull device; 19. Guide rail; 20. Bracket; 21. Shock-absorbing cotton; 22. Controller; 23. Control panel; 24. Control button; 25. Limit rod; 26. Spring; 27. Limit block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1 to 7As shown, this utility model provides an automatic magnetic steel feeding and arranging device, characterized in that it includes a vibratory plate 1, a base 2, a slide rail 3, and a storage rack 4. The vibratory plate 1 is cylindrical and hollow inside. The vibratory plate 1 is provided with a magnetic steel outlet, which is connected to the inlet of the slide rail 3. The slide rail 3 is provided with a dividing rod 5. The tail outlet of the slide rail 3 abuts against the storage rack 4. The storage rack 4 is provided with a adjusting device 6. The storage rack 4 is engaged with the base through the adjusting device 6. The vibratory plate 1 and the slide rail 3 are both located on the base 2.

[0028] The slide rail 3 consists of a straight section 7, a curved section 8, and a dividing rod 5. The straight section 7 is located at the high position of the slide rail 3 and is connected to the outlet of the vibrating plate 1. A limit block 28 is provided on the straight section 7, and a Hall sensor 9 is provided on the surface of the limit block 28. The curved section 8 is located at the low position of the slide rail 3, and a dividing rod 5 is provided at the connection between the straight section 7 and the curved section 8. The dividing rod 5 is connected to the slide rail 3 through a rotating shaft 10. The rotating shaft 10 passes through the slide rail 3 and its tail is connected to the first torsion machine 11.

[0029] Using the above scheme: In this utility model, after the user starts the controller 22, the controller 22 provides power to the vibratory feeder 1, the torsion machine, the push-pull device 18, and the Hall sensor 9 through wires. The magnets in the vibratory feeder 1 enter one by one through the limit block 27 in the slide rail 3. At this time, the Hall sensor 9 detects the N / S poles of the magnets. If the N pole is detected, it sends an electrical signal to the controller 22. The controller 22 then sends instructions to the torsion machine and the push-pull device 18. At this time, the first torsion machine 11 controls the pole dividing rod 5 to rotate, driving the magnet with the N pole in the downward direction into the straight section of the curve segment 8, and driving the magnet with the S pole in the downward direction into the curved section of the curve segment 8. Finally, the magnets enter the storage rack 4 through the slide rail 3. The various devices that realize the pole dividing enable the arrangement device to realize the magnetic pole direction automatic correction, so that the magnetic pole direction is consistent and does not affect subsequent assembly, thereby increasing the factory operating efficiency.

[0030] The storage rack 4 is provided with multiple storage bars 12, and the storage bars 12 are provided with multiple hollows. The two sides of the storage rack 4 are hollow. The actuation device 6 is provided on both sides of the storage rack 4. The actuation device 6 is composed of guide rail block 13, ratchet 14, pawl 15 and shaft 16. The guide rail block 13 and pawl 15 are arranged in an array inside the two sides of the storage rack 4. The two sides of the storage rack 4 are provided with notches. The ratchet 14 is provided at the notch and engages with the pawl 15. The shaft 16 is connected to the ratchet 14. The other side of the shaft 16 is connected to the second torsion machine 17.

[0031] The storage rack 4 is equipped with push-pull devices 18 on both sides.

[0032] The base 2 is provided with a guide rail 19 on one side of the storage rack 4. The notch shape of the guide rail 19 matches the guide rail block 13, and the guide rail 19 is set as a four-way dual-axis structure.

[0033] Using the above solution: In this utility model, when the controller 22 sends a command to the torsion machine and the push-pull device 18, the second torsion machine 17 and the push-pull device 18 also start to operate. The second torsion machine 17 drives the shaft 16 to make the ratchet 14 start to rotate. Since the ratchet 14 is engaged with the pawl 15, when the ratchet 14 rotates, the storage rack 4 moves up or down along with it. In specific implementations, the rotation angle of the second torsion machine 17 can be set so that after the magnet has filled one layer of storage bar 12, the storage rack 4 rises or falls, so that the curved segment 8 is aligned with the next layer of storage. The storage rack 4 has a limit rod 25 and a spring 26 inside both sides. The limit rod 25 prevents the storage rack 4 from automatically sliding down due to gravity when the ratchet 14 stops rotating. The spring 26 allows the limit rod 25 to return to its original position. At this time, the push-pull device 18 repeatedly pushes and pulls the storage rack 4, and the guide rail 19 and guide rail block 13 restrict the storage rack 4, so that the storage rack 4 can move up, down and left and right. This allows each magnet to enter each layer of storage rack 12 without being affected by magnetism, thereby preventing the magnets from stacking and jamming due to magnetic adsorption.

[0034] The base 2 is connected to the slide rail 3 via the bracket 20. Shock-absorbing cotton 21 is installed on the base 2, and the vibrating plate 1 is set on the shock-absorbing cotton 21.

[0035] In this utility model, the design of the slide rail 3 relies on the gravity of the magnet itself. The slide rail 3 and the shock-absorbing cotton 21 can be made of various flexible materials, which allows the magnet to slide down quickly and reduces costs while protecting the magnet from breakage or other damage.

[0036] The base 2 is equipped with a controller 23, which has both control and power supply functions. The controller 23 is equipped with a control panel 24 and control buttons 25.

[0037] Limiting rods 26 are provided inside both sides of the storage rack 4. The limiting rods 26 are rotatable and connected to the storage rack 4 through springs 27. The limiting rods 26 are engaged with pawls 15.

[0038] The working principle and usage process of this utility model are as follows: After the user starts the controller 22, the controller 22 provides power to the vibratory feeder 1, the torsion machine, the push-pull device 18, and the Hall sensor 9 via wires. Magnets in the vibratory feeder 1 enter one by one through the limit block 27 in the slide rail 3. At this time, the Hall sensor 9 detects the N / S poles of the magnets. If the N pole is detected, an electrical signal is sent to the controller 22. The controller 22 then sends instructions to the torsion machine and the push-pull device 18. At this time, the first torsion machine 11 controls the polarity rod 5 to rotate, driving the magnet with the N pole in the downward direction into the straight section of the curve segment 8, and driving the magnet with the S pole in the downward direction into the curved section of the curve segment 8. Finally, the magnets enter the storage rack 4 through the slide rail 3. This polarity separation device enables the arrangement device to automatically correct the magnetic pole direction, ensuring consistent magnetic pole direction without affecting subsequent assembly, thereby increasing factory operating efficiency. In this utility model, when the controller 22 sends instructions to the torsion machine and the push-pull device 18, the second torsion... The machine 17 and the push-pull device 18 also start to operate. The second torsion machine 17 drives the shaft 16 to make the ratchet 14 start to rotate. Since the ratchet 14 is engaged with the pawl 15, when the ratchet 14 rotates, the storage rack 4 moves up or down together. In specific implementation, the rotation angle of the second torsion machine 17 can be set so that after the magnet is filled into one layer of storage bar 12, the storage rack 4 rises or falls, so that the curved section 8 is aligned with the next layer of storage bar 12. The storage rack 4 is provided with limit rods 25 and springs 26 on both sides. The limit rods 25 can prevent the storage rack 4 from automatically sliding down due to gravity when the ratchet 14 stops rotating. The springs 26 can make the limit rods 25 return to their original positions. At this time, the push-pull device 18 performs repeated push-pull operations on the storage rack 4 and restricts the guide rails 19 and guide rail blocks 13, so that the storage rack 4 can move up, down and left and right, so that each magnet can enter each layer of storage bar 12 without being affected by magnetism, thereby preventing the magnets from stacking and jamming due to magnetic adsorption.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic magnetic steel feeding and arranging device, characterized in that, The device includes a vibratory plate (1), a base (2), a slide rail (3), and a storage rack (4). The vibratory plate (1) is cylindrical and hollow inside. A magnet outlet is provided on the vibratory plate (1), which is connected to the inlet of the slide rail (3). A dividing rod (5) is provided on the slide rail (3), and the outlet at the tail of the slide rail (3) abuts against the storage rack (4). A variable device (6) is provided in the storage rack (4), and the storage rack (4) is engaged with the base through the variable device (6). The vibratory plate (1) and the slide rail (3) are both located on the base (2).

2. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The slide rail (3) consists of a straight section (7), a curved section (8), and a dividing rod (5). The straight section (7) is located at the high position of the slide rail (3) and is connected to the outlet of the vibrating plate (1). A limit block (27) is provided on the straight section (7), and a Hall sensor (9) is provided on the surface of the limit block (27). The curved section (8) is located at the low position of the slide rail (3), and a dividing rod (5) is provided at the connection between the straight section (7) and the curved section (8). The dividing rod (5) is connected to the slide rail (3) through a rotating shaft (10). The rotating shaft (10) passes through the slide rail (3) and its tail is connected to the first torsion machine (11).

3. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The storage rack (4) is provided with multiple storage bars (12), and multiple hollows are provided on the storage bars (12). The two sides of the storage rack (4) are hollow. The agitator (6) is provided on both sides of the storage rack (4). The agitator (6) is composed of a guide block (13), a ratchet (14), a pawl (15) and a shaft (16). The guide block (13) and the pawl (15) are arranged in an array inside the two sides of the storage rack (4). The two sides of the storage rack (4) are provided with notches. The ratchet (14) is located at the notch and engages with the pawl (15). The shaft (16) is connected to the ratchet (14). The other side of the shaft (16) is connected to a second torsion machine (17).

4. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The storage rack (4) is provided with push-pull devices (18) on both sides.

5. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The base (2) is provided with a guide rail (19) on one side of the storage rack (4). The notch shape of the guide rail (19) matches the guide rail block (13), and the guide rail (19) is set as a four-way dual-axis structure.

6. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The base (2) is connected to the slide rail (3) via the bracket (20), and shock-absorbing cotton (21) is installed on the base (2). The vibrating plate (1) is set on the shock-absorbing cotton (21).

7. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The base (2) is equipped with a controller (22), which has both control and power supply functions. The controller (22) is equipped with a control panel (23) and control buttons (24).

8. The automatic magnet feeding and arranging device according to claim 1, characterized in that, The storage rack (4) has limit rods (25) inside both sides. The limit rods (25) are rotatable and connected to the storage rack (4) through springs (26). The limit rods (25) are engaged with pawls (15).

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