Cable processing and placement device

By using a side-shaft cable installation structure and a movable transfer mechanism, the problem of inconvenient loading and unloading of cable reels during cable processing is solved, achieving stable support and convenient operation of the cable reels.

CN224350103UActive Publication Date: 2026-06-12KUNSHAN JIA WANG TAK AUTOMATION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN JIA WANG TAK AUTOMATION EQUIP CO LTD
Filing Date
2025-08-15
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

In the current cable processing process, the loading and unloading of cable reels is inconvenient, especially for cable reels that are heavy and bulky, which require manual handling or equipment hoisting, resulting in operational inconvenience.

Method used

The cable reel adopts a side-shaft type cable installation structure, which uses a drive roller driven by a roller drive motor for support and installation, and is combined with a movable transfer mechanism, including a transfer support, a screw drive motor and a lifting cylinder, to achieve stable installation, disassembly and transfer of the cable reel.

🎯Benefits of technology

This improves the ease of loading and unloading cable reel bases, reduces the need for manual handling and equipment hoisting, and achieves stable support and convenient operation of the cable reel bases.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224350103U_ABST
    Figure CN224350103U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of cable processing technology and discloses a cable processing and placement device. It adopts a side-shaft type cable installation structure, using a drive roller driven by a roller drive motor to support and install the cable reel seat. This achieves stable installation and support of the cable reel seat while facilitating its disassembly and assembly, effectively improving the ease of use and operation. It employs a movable cable loading and unloading support structure, using a transfer support movablely installed on the upper part of the channel rail support to install and support the movable side seat. A lifting slot seat is installed on the upper part of the transfer support via a lifting cylinder. Through the lifting support of the lifting slot seat and the sliding support of the transfer support, the lateral movement, feeding, and transfer support of the cable reel seat, as well as the loading and unloading lifting and receiving support, can be realized. The loading operation is labor-saving and convenient, requiring no manual handling or equipment lifting assistance to complete the loading and unloading of the cable reel seat, effectively improving the convenience of cable loading and unloading operations.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically to a cable processing placement device. Background Technology

[0002] With the rapid development of the electrical industry, the use of cables is increasing day by day, which puts forward higher requirements for the processing quality and efficiency of cables. In the existing cable processing process, multiple processes are usually required, such as reeling, cutting, stripping, and crimping terminals. In order to facilitate the placement and winding support of the cable reel, a special cable placement device is required to install and support the cable reel.

[0003] Cable placement devices are often used as support structures for cable reels to unwind and reel. Existing placement devices for cable reels mostly adopt shaft-and-column insertion support structures. Due to the large weight and volume of cable reels, loading and unloading of cable reels requires manual handling or equipment hoisting, which is very inconvenient. Therefore, a cable processing and placement device is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a cable processing and placement device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a cable processing and placement device, comprising a loading mechanism and a transfer mechanism for cable reel mounting, wherein the loading mechanism comprises a channel rail support, a fixed side seat, a roller drive motor and a drive roller, the fixed side seat is fixedly installed on the upper front side of the channel rail support, and the drive roller is installed on the inner side of the fixed side seat by the roller drive motor driving a fixed shaft to rotate.

[0006] The transfer mechanism includes a transfer support, a movable side seat, a screw drive motor, a lifting cylinder, and a lifting slot seat. The movable side seat is horizontally mounted on the upper part of the track support, supported by the transfer support and driven by the screw drive motor. The lifting slot seat is dynamically mounted on the upper part of the transfer support, driven by the lifting cylinder.

[0007] Preferably, the aforementioned fixed side seat is fixedly installed on the upper front side of the channel rail support by bolts, and the drive roller is rotatably installed on the middle inner side of the fixed side seat by a shaft column.

[0008] Preferably, the aforementioned roller drive motor is fixedly installed on the outer side of the fixed side seat by bolts, and a drive gear is fixedly installed on the drive output shaft end of the transmission part of the roller drive motor. A transmission gear is fixed on the side of the drive roller, and the drive gear meshes with the transmission gear after installation.

[0009] Preferably, the inner edge of the transmission gear plate is uniformly fixed with positioning pins in a circular shape, and the outer edge of the cable reel base is provided with positioning holes. After installation, the positioning pins are aligned and inserted into the positioning holes.

[0010] Preferably, the upper part of the aforementioned channel rail support is provided with a pair of supporting channel rails, the lower part of the transfer support is equipped with supporting rail wheels, and the transfer support is horizontally moved and installed on the upper part of the channel rail support by the supporting rail wheels. The lower part of the movable side seat is fixedly installed to the upper rear side of the transfer support by bolts. The middle part of the movable side seat is provided with a supporting shaft seat. After installation, the outer end shaft of the drive roller is rotatably supported and installed with the shaft hole of the supporting shaft seat.

[0011] Preferably, the aforementioned lead screw drive motor is fixedly installed on the rear side of the channel rail support via a side seat. The middle part of the channel rail support is rotatably mounted on a fixed axis via a shaft seat. The middle part of the drive screw is threadedly connected to a screw hole provided at the lower part of the movable side seat. The rear end of the drive screw is fixedly installed to the rotating shaft end of the lead screw drive motor.

[0012] Preferably, the upper sides of the aforementioned rail support are both fixedly mounted with sliding guide posts by the support, and after installation, the sliding guide posts are movably inserted into the shaft holes provided on the side of the movable side seat.

[0013] Preferably, the upper two sides of the aforementioned transfer support are fixedly installed with lifting supports by bolts, the lower support part of the lifting cylinder is fixedly installed with the middle support part of the lifting support, the push rod end of the lifting cylinder is fixedly installed with the lower part of the lifting slot seat, and the upper two sides of the lifting support are fixedly installed with lifting guide columns. After installation, the lifting guide columns are slidably inserted into the guide holes provided on the side of the lifting slot seat. After installation, the slot part of the upper part of the lifting slot seat is fitted and supported by the tray part on the side of the cable reel seat.

[0014] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0015] 1. This device adopts a side-shaft type cable installation structure, using a drive roller driven by a roller drive motor to support and install the cable reel base. While achieving stable installation and support of the cable reel base, it also facilitates the disassembly and assembly of the cable reel base, effectively improving the ease of use and operation of the device.

[0016] 2. A movable cable loading and unloading support structure is adopted. The movable side seat is installed and supported by a transfer support that is movablely installed on the upper part of the channel rail support. A lifting slot seat is installed on the upper part of the transfer support through a lifting cylinder. The lifting support of the lifting slot seat and the sliding support of the transfer support can realize the lateral movement of the cable reel, feeding and transfer support and loading and unloading lifting and receiving support. The loading operation is labor-saving and convenient. The loading and unloading of the cable reel can be completed without manual handling and equipment hoisting assistance, which can effectively improve the convenience of cable loading and unloading operations. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the overall installation front side of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention after installation;

[0020] Figure 3 This is a schematic diagram of the front working structure of the present invention in the feeding state;

[0021] Figure 4 This is a schematic diagram of the rear working structure of the present invention in the feeding state;

[0022] Figure 5 This is a schematic diagram of the lifting slot seat drive installation structure of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Track support; 2. Fixed side support; 3. Roller drive motor; 4. Drive roller; 5. Drive gear; 6. Transmission gear plate; 7. Transfer support; 8. Movable side support; 9. Screw drive motor; 10. Lifting cylinder; 11. Lifting track seat; 12. Drive screw; 13. Sliding guide column; 14. Support wheel; 15. Lifting support. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0026] Example

[0027] Please see Figure 1-5 This utility model provides a technical solution: a cable processing and placement device, including a loading mechanism and a transfer mechanism for installing cable reel bases. The loading mechanism is used for supporting the installation of the cable reel bases and includes a channel rail support 1, a fixed side support 2, a roller drive motor 3, and a drive roller 4, as shown in the attached figure. Figure 1 As shown, the fixed side seat 2 is bolted to the upper front side of the track support 1 to support the drive roller 4. The drive roller 4 is driven by the roller drive motor 3 to rotate and is mounted on the inner side of the fixed side seat 2. Specifically, see attached... Figure 3 As shown, the drive roller 4 is mounted on the inner side of the fixed side seat 2 through a shaft column for fixed-axis rotation. It adopts a side-shaft type cable mounting structure. The drive roller 4 driven by the roller drive motor 3 supports and mounts the cable reel seat. While achieving stable installation and support of the cable reel seat, it also facilitates the disassembly and assembly of the cable reel seat, which can effectively improve the ease of use and operation of the device.

[0028] The roller drive motor 3 is used to drive the working of the roller 4. The roller drive motor 3 is fixedly installed on the outer side of the fixed side seat 2 by bolts. A reducer is provided on the drive side of the roller drive motor 3. The rotating shaft end of the roller drive motor 3 is fixedly installed with the drive input rotating shaft end of the reducer. In order to realize the driving operation, a drive gear 5 is fixedly installed on the drive output rotating shaft end of the reducer. A transmission gear 6 is fixed on the side of the roller 4. After installation, the drive gear 5 and the transmission gear 6 are meshed. For the convenience of the transmission installation of the cable reel seat, see attached... Figure 3 As shown, locating pins are evenly fixed in a circular shape on the inner edge of the transmission gear disc 6. For convenient positioning and installation, see attached... Figure 4 As shown, a positioning hole is provided on the outer edge of the cable reel base. After installation, the positioning pin is aligned and inserted into the positioning hole. The rotation drive of the cable reel base can be realized by the cooperation of the positioning pin and the positioning hole.

[0029] The transfer mechanism is used for moving the cable reel base. The transfer mechanism includes a transfer support 7, a movable side support 8, a screw drive motor 9, a lifting cylinder 10, and a lifting slot 11. The movable side support 8 is supported by the transfer support 7 and driven by the screw drive motor 9 to be horizontally mounted on the upper part of the slot support 1. Specifically, see attached... Figure 2 As shown, to facilitate the movement of the transfer support 7, a pair of support rails are provided on the upper part of the rail support 1, and a support wheel 14 is installed on the lower part of the transfer support 7. The transfer support 7 is horizontally moved and installed on the upper part of the rail support 1 by the support wheel 14. The lower part of the movable side seat 8 is fixedly installed to the upper rear side of the transfer support 7 by bolts. A support shaft seat is provided in the middle of the movable side seat 8. After installation, the outer end shaft of the drive roller 4 is rotated and supported by the shaft hole of the support shaft seat. The screw drive motor 9 is used for the sliding drive of the movable side seat 8. Figure 3 As shown, the lead screw drive motor 9 is fixedly installed on the rear side of the rail support 1 via a side seat support. The middle of the rail support 1 is rotatably mounted on a drive screw 12 via a shaft seat support. The middle of the drive screw 12 is threadedly connected to a screw hole at the lower part of the movable side seat 8. The rear end of the drive screw 12 is fixedly installed to the shaft end of the lead screw drive motor 9. To ensure the normal operation of the drive screw 12, it needs to be cleaned and maintained every 1-2 months, and semi-solid lubricating grease should be added. Alternatively, the drive screw 12 can be cleaned periodically or irregularly depending on the on-site operating environment. Add semi-solid lubricating grease. If necessary, a flexible dust cover should be installed on the outside of the drive screw 12. In order to improve the sliding stability of the transfer support 7, sliding guide columns 13 are fixedly installed on both sides of the upper part of the groove support 1 through the support. After installation, the sliding guide columns 13 are movably inserted into the shaft holes provided on the side of the movable side seat 8. In order to ensure the normal operation of the sliding guide columns 13, the sliding guide columns 13 need to be cleaned of dirt and add liquid lubricant every 1-2 weeks. Alternatively, the sliding guide columns 13 can be cleaned of dirt and added with liquid lubricant regularly or irregularly depending on the on-site use environment.

[0030] The lifting slot seat 11 is dynamically raised and lowered onto the upper part of the transfer support 7 by a lifting cylinder 10. Specifically, the lifting cylinder 10 is a hydraulic cylinder, as shown in the attached diagram. Figure 5As shown, to facilitate the support and installation of the lifting cylinder 10, lifting supports 15 are fixedly installed on both sides of the upper part of the transfer support 7 with bolts. The lower support part of the lifting cylinder 10 is fixedly installed with the middle support part of the lifting support 15. The push rod end of the lifting cylinder 10 is fixedly installed with the lower part of the lifting slot seat 11. To improve the lifting and moving stability of the lifting slot seat 11, lifting guide columns are fixedly installed on both sides of the upper part of the lifting support 15. After installation, the lifting guide columns are slidably inserted into the guide holes provided on the side of the lifting slot seat 11. After installation, the slot part of the upper part of the lifting slot seat 11 is fitted and supported with the slot part of the cable reel seat. Through the lifting support of the lifting slot seat 11 and the sliding support of the transfer support 7, the horizontal movement feeding and transfer support of the cable reel seat and the lifting and receiving support of loading and unloading can be realized. The loading operation is labor-saving and convenient, and the loading and unloading of the cable reel seat can be completed without manual handling and equipment lifting assistance, which can effectively improve the convenience of loading and unloading of cables.

[0031] Working principle or structural principle: When loading cable reels, the transfer support 7, along with the movable side support 8, is moved to the loading side of the rail support 1 under the drive of the screw drive motor 9, and is positioned as shown in the attached diagram. Figure 3 The workstation status is shown. Then, the unloaded cable reel is aligned and supported on the upper part of the lifting slot 11. Next, the screw drive motor 9 drives the transfer support 7 to move to the feeding side of the upper part of the track support 1. During this process, the height of the cable reel is adjusted by the lifting support of the lifting cylinder 10. Then, the cable reel is laterally moved to support the upper part of the drive roller 4. Afterward, the lifting slot 11 moves down and disengages from the cable reel. The axial position of the cable reel is adjusted by rotation, and the positioning holes on the side of the cable reel are aligned and inserted with the positioning pins on the side of the drive roller 4 by pushing. Then, the movable side seat 8 moves to the stop position, and the limiting ring seat on its side completes the contact limitation of the installed cable reel, completing the installation of the cable reel. After completion, the roller drive motor 3 drives the drive roller 4 to rotate the cable reel to complete the cable winding operation.

[0032] When unloading the cable reel, the lifting slot 11 is driven by the lifting cylinder 10 to lift and support the lower plate of the cable reel. Then, the screw drive motor 9 drives the transfer support 7 to move the cable reel laterally so that it slowly separates from the drive roller 4 and is slowly transferred to the unloading area. After that, the cable reel is transferred to the upper part of the transfer device by the transfer device to complete the unloading of the cable reel.

[0033] In summary, this device adopts a side-shaft type cable installation structure, using a drive roller 4 driven by a roller drive motor 3 to support and install the cable reel seat. This not only ensures stable installation and support of the cable reel seat but also facilitates its disassembly and assembly, effectively improving the ease of use and operation. It employs a movable cable loading and unloading support structure, using a transfer support 7 movably installed on the upper part of the channel rail support 1 to support the movable side seat 8. A lifting slot seat 11 is installed on the upper part of the transfer support 7 via a lifting cylinder 10. The lifting support of the lifting slot seat 11, combined with the sliding support of the transfer support 7, enables the lateral movement, feeding, and transfer support of the cable reel seat, as well as the loading and unloading support. The loading operation is labor-saving and convenient, requiring no manual handling or equipment hoisting assistance to complete the loading and unloading of the cable reel seat, effectively improving the convenience of cable loading and unloading operations.

[0034] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A cable processing and placement device, comprising a loading mechanism and a transfer mechanism for mounting cable reels, characterized in that, The loading mechanism includes a trough support (1), a fixed side seat (2), a roller drive motor (3), and a drive roller (4). The fixed side seat (2) is fixedly installed on the upper front side of the trough support (1). The drive roller (4) is driven by the roller drive motor (3) to rotate on the inner side of the fixed side seat (2). The transfer mechanism includes a transfer support (7), a movable side seat (8), a screw drive motor (9), a lifting cylinder (10), and a lifting slot seat (11). The movable side seat (8) is supported by the transfer support (7) and driven by the screw drive motor (9) to be horizontally and movablely installed on the upper part of the rail support (1). The lifting slot seat (11) is driven by the lifting cylinder (10) to be movablely and vertically installed on the upper part of the transfer support (7).

2. The cable processing and placement device according to claim 1, characterized in that, The fixed side seat (2) is fixedly installed on the upper front side of the rail support (1) by bolts, and the drive roller (4) is fixedly and rotatably installed on the middle inner side of the fixed side seat (2) by a shaft column.

3. The cable processing and placement device according to claim 2, characterized in that, The roller drive motor (3) is fixedly installed on the outer side of the fixed side seat (2) by bolts. The drive output shaft end of the transmission part of the roller drive motor (3) is fixedly installed with a drive gear (5). The side of the drive roller (4) is fixed with a transmission gear plate (6). After installation, the drive gear (5) and the transmission gear plate (6) mesh and are installed.

4. The cable processing and placement device according to claim 3, characterized in that, The inner edge of the transmission gear plate (6) is uniformly fixed with positioning pins in a circular shape, and the outer edge of the cable reel seat is provided with positioning holes. After installation, the positioning pins are aligned and inserted into the positioning holes.

5. The cable processing and placement device according to claim 1, characterized in that, The upper part of the groove support (1) is provided with a pair of supporting grooves, and the lower part of the transfer support (7) is provided with a supporting rail wheel (14). The transfer support (7) is horizontally moved and installed on the upper part of the groove support (1) by the supporting rail wheel (14). The lower part of the movable side seat (8) is fixedly installed to the upper rear side of the transfer support (7) by bolts. The middle part of the movable side seat (8) is provided with a supporting shaft seat. After installation, the outer end shaft of the drive roller (4) is rotatably supported and installed with the shaft hole of the supporting shaft seat.

6. The cable processing and placement device according to claim 5, characterized in that, The lead screw drive motor (9) is fixedly installed on the rear side of the rail support (1) by the side seat support. The middle part of the rail support (1) is fixedly mounted on the drive screw (12) by the shaft seat support. The middle part of the drive screw (12) is threadedly connected to the screw hole provided at the lower part of the movable side seat (8). The rear end of the drive screw (12) is fixedly installed on the shaft end of the lead screw drive motor (9).

7. The cable processing and placement device according to claim 6, characterized in that, The upper sides of the groove support (1) are both fixedly installed with sliding guide columns (13) by the support. After installation, the sliding guide columns (13) are movably inserted into the shaft holes provided on the side of the movable side seat (8).

8. The cable processing and placement device according to claim 7, characterized in that, The upper sides of the transfer support (7) are fixedly installed with lifting supports (15) by bolts. The lower support of the lifting cylinder (10) is fixedly installed with the middle support of the lifting support (15). The push rod end of the lifting cylinder (10) is fixedly installed with the lower part of the lifting slot (11). The upper sides of the lifting support (15) are fixedly installed with lifting guide columns. After installation, the lifting guide columns are slidably inserted into the guide holes provided on the side of the lifting slot (11). After installation, the slot on the upper part of the lifting slot (11) is fitted and supported by the slot on the side of the cable reel.