Wide belt type tension pay-off

By designing the support frame, upright frame, and wire assembly of the wide-width belt-type tension wire feeder, the problems of low wire feed efficiency and unstable tension caused by inconsistent bobbin specifications in the existing technology have been solved, achieving stable fixation of bobbins of different specifications and accurate wire feed direction.

CN224350141UActive Publication Date: 2026-06-12江苏利多多利新材料科技股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏利多多利新材料科技股份有限公司
Filing Date
2025-06-03
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing wire feeding devices cannot stably fix spools of different specifications, resulting in low wire feeding efficiency and unstable wire tension, which affects the subsequent wire bonding effect.

Method used

A wide-width belt tension wire feeder was designed, including a support frame, a stand, a wire assembly, and a wire feed assembly. It achieves stable fixation of spools of different specifications through structures such as adjusting sleeves, locking sleeves, and locking screws, and ensures the accuracy of the wire feed direction by combining wire rollers and wire wheels.

🎯Benefits of technology

It achieves stable fixation of spools of different specifications, improves the adaptability and tension of wire feeding, ensures the accuracy of wire feeding direction, and enhances wire feeding efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224350141U_ABST
    Figure CN224350141U_ABST
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Abstract

The utility model relates to wire drawing machine technical field mainly discloses a wide belt type tension pay -off, including the chassis, the top one end department of chassis is fixedly installed with the support frame, the top of support frame is installed with the pay -off subassembly, the top of support frame still is fixedly installed with the stand, the side surface of stand towards pay -off subassembly installs the wire guide subassembly. The utility model simple and reasonable in structure, convenient to use installation, can be stabilized fixed according to the length of fiber material spool, and when the wide width of spool is bigger, the wire guide roller set also can improve the adaptability, satisfy the requirement of pay -off big tension, wide swing range, and the wire guide roller and wire wheel can ensure the accuracy of pay -off direction.
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Description

Technical Field

[0001] This utility model relates to the field of wire drawing machine technology, specifically to a wide belt tension wire feeder. Background Technology

[0002] The function of a wire drawing machine is to reduce the diameter of a metal wire from thick to thin (i.e., from large to small). Typically, a traction device, also called a take-up device, is installed at one end of the wire drawing machine, while a take-up device is installed at the other end.

[0003] Existing wire feeding devices often require the use of spools of the same specification when assembling the spools. This results in spools of the same specification having the same length and a fixed length of wire that can be accommodated at one time. However, when feeding longer spools, the wire cannot be stably fixed, affecting the feeding efficiency. Furthermore, when the spools become longer, the wire tension becomes unstable during the feeding process as the wire is conveyed by the guide rollers, leading to unsatisfactory results when the wire is subsequently joined together.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] The purpose of this invention is to provide a wide-width belt tension cable feeder to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wide-belt tension wire feeder includes a base frame, a support frame fixedly installed at one top end of the base frame, a wire feeder assembly installed on the top of the support frame, and a vertical frame fixedly installed on the top of the support frame. A wire assembly is installed on the side of the vertical frame facing the wire feeder assembly. The wire feeder assembly includes a crossbeam fixedly installed on the top of the support frame, a bearing seat fixedly installed on the crossbeam, a wire feeder shaft installed inside the bearing seat, a chuck fixedly installed on the wire feeder shaft, an adjusting sleeve provided on the side of the chuck away from the bearing seat, a side plate fixedly installed on the outer wall of the adjusting sleeve, connecting rods hinged at both ends of the side plate away from the adjusting sleeve, and an adjusting plate coplanar with the side plate on the outside of the adjusting sleeve. The adjusting plate is hinged to the ends of the connecting rods at both ends near the side plate, and a support plate fixedly installed at the end of the adjusting plate away from the side plate.

[0008] Furthermore, a locking sleeve is integrally provided at the end of the adjusting sleeve away from the chuck, and a locking screw is provided through the side wall of the locking sleeve. A locking groove is provided on the outer wall of the end of the wire feeding shaft away from the bearing seat, which is arranged along its length. A strip hole is provided on the chuck, which is directly opposite the adjusting plate. A guide post is fixedly installed at the end of the adjusting plate facing the chuck.

[0009] Furthermore, a braking component is fixedly installed on the crossbeam, a braking line is connected to the top side of the braking component, a braking handle is fixedly installed at the top end of the braking line, and the braking handle is installed on the top of the upright.

[0010] Furthermore, the wire assembly includes a slotted plate fixedly installed on both sides of the upright. A lead screw is rotatably installed inside the slotted plate along its length. A slider is also slidably installed inside the slotted plate. The slider has a threaded hole inside and is screwed to the outside of the lead screw through the threaded hole. A first fixing plate / or a second fixing plate is fixedly installed on the outside of the slider. A long shaft is fixedly installed on the outer wall of the first fixing plate. The long shaft is parallel to the wire feeding shaft. A wire roller is rotatably installed on the outside of the long shaft.

[0011] Furthermore, a baffle is fixedly installed at the end of the long axis away from the first fixed plate, and the baffle is connected to the first fixed plate at the top by a reinforcing rod.

[0012] Furthermore, a connecting frame is fixedly installed at the top end of the groove plate, and the top of the lead screw is rotatably connected to the connecting frame through a bearing. The top end of the lead screw also extends out of the connecting frame and is fixedly installed with a rotating handle.

[0013] Furthermore, a horizontally arranged strip plate is fixedly installed on the outside of the second fixing plate. The strip plate is arranged along the length direction of the wire feeding shaft. The strip plate has sliding holes arranged along its length direction. A guide wheel module is also installed on the top of the strip plate.

[0014] Furthermore, the guide wheel module includes a slide plate, an assembly frame is fixedly mounted on the top of the slide plate, an assembly shaft is fixedly mounted on the top of the assembly frame, a guide wheel is rotatably mounted on the assembly shaft, a bolt is fixedly mounted on the bottom of the slide plate, the bolt passes through a sliding hole, and a nut is installed on the bottom of the bolt.

[0015] Furthermore, a limiting rod is fixedly installed at the bottom of the skateboard, and the limiting rod is located on the outside of the strip plate.

[0016] Furthermore, the top of the upright frame is provided with an assembly hole, the brake lever is installed in the assembly hole, and an extension plate is also fixedly installed on the top of the upright frame, with an auxiliary wheel rotatably installed at the end of the extension plate.

[0017] Compared with the prior art, the present invention has the following advantages: The present invention has a simple and reasonable structure, is easy to use and install, and can be stably fixed according to the length and size of the fiber material spool. When the spool width is large, the guide roller can also improve adaptability and meet the requirements of large tension and wide swing amplitude of the wire. In addition, the guide roller and the guide wheel cooperate with each other to ensure the accuracy of the wire feeding direction. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a structural schematic diagram of a wide belt tension wire feeder according to an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the wire feeding assembly in a wide belt tension wire feeder according to an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the wire feeding shaft in a wide belt tension wire feeding device according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the adjusting sleeve in a wide belt tension wire feeder according to an embodiment of the present utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the upright frame of a wide belt tension wire feeder according to an embodiment of the present utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the groove plate in a wide belt tension wire feeder according to an embodiment of the present utility model;

[0025] Figure 7 This is a schematic diagram of the structure of the wire roller in a wide belt tension wire feeder according to an embodiment of the present utility model;

[0026] Figure 8 This is a schematic diagram of the structure of the strip plate in a wide belt tension wire feeder according to an embodiment of the present utility model;

[0027] Figure 9 This is a schematic diagram of the guide wheel module in a wide belt tension wire feeder according to an embodiment of the present utility model.

[0028] Figure label:

[0029] 1. Base frame; 2. Support frame; 3. Cable feeding assembly; 4. Upright frame; 5. Conductor assembly; 6. Crossbeam; 7. Bearing seat; 8. Cable feeding shaft; 9. Chuck; 10. Adjusting sleeve; 11. Side plate; 12. Connecting rod; 13. Adjusting plate; 14. Support plate; 15. Locking sleeve; 16. Locking screw; 17. Locking groove; 18. Strip hole; 19. Guide post; 20. Braking component; 21. Braking line; 22. Braking lever; 23. Slot plate; 24. Lead screw; 25. 26. Slider; 27. Threaded hole; 28. Connecting frame; 29. ​​Rotary handle; 20. First fixing plate; 30. Long shaft; 31. Guide roller; 32. Baffle; 33. Reinforcing rod; 34. Second fixing plate; 35. Strip plate; 36. Sliding hole; 37. Guide wheel module; 38. Slide plate; 39. Assembly frame; 40. Assembly shaft; 41. Guide wheel; 42. Bolt; 43. Nut; 44. Limiting rod; 45. Assembly hole; 46. Extension plate; 47. Auxiliary wheel. Detailed Implementation

[0030] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0031] Please see Figure 1-4 According to an embodiment of this utility model, a wide-belt tension wire feeder includes a base frame 1. A support frame 2 is fixedly installed at one top end of the base frame 1. A wire feeder assembly 3 is installed on the top of the support frame 2. A vertical frame 4 is also fixedly installed on the top of the support frame 2. A wire guide assembly 5 is installed on the side of the vertical frame 4 facing the wire feeder assembly 3. The axis of the fiber material bundle is mounted on the wire feeder assembly 3, and the end of the fiber material is guided along the wire guide assembly 5 according to the desired wire feed direction to achieve the wire feeding operation. Then, power is provided to the wire feeder assembly 3, which allows the fiber material and the metal wire to be combined, facilitating subsequent winding and other operations.

[0032] The wire feeding assembly 3 includes a crossbeam 6 fixedly installed on the top of the support frame 2. A bearing seat 7 is fixedly installed on the crossbeam 6. A wire feeding shaft 8 is installed inside the bearing seat 7. The wire feeding shaft 8 is located directly above the base frame 1. A chuck 9 is fixedly installed on the wire feeding shaft 8. An adjusting sleeve 10 is provided on the side of the chuck 9 away from the bearing seat 7. The adjusting sleeve 10 is sleeved on the outside of the wire feeding shaft 8. A side plate 11 is fixedly installed on the outer wall of the adjusting sleeve 10. The side plate 11 is arranged along the length direction of the adjusting sleeve 10. Connecting rods 12 are hinged at both ends of the side plate 11 away from the adjusting sleeve 10. An adjusting plate 13 is also provided on the outside of the adjusting sleeve 10, which is coplanar with the side plate 11. The two sides of the adjusting plate 13 near the side plate 11 are hinged to the ends of the connecting rods 12. A support plate 14 is fixedly installed at the end of the adjusting plate 13 away from the side plate 11. The distance between the adjusting plate 13 and the adjusting sleeve 10 can be changed by the connecting rod 12, thereby changing the distance between the support plate 14 and the adjusting sleeve 10. When fiber material spools with different inner diameters are installed on the outside of the support plate 14, they can be stably tightened. Spools with different widths can also be installed, and stable wire feeding operation can be achieved.

[0033] The adjusting sleeve 10 is integrally provided with a locking sleeve 15 at the end away from the chuck 9. A locking screw 16 is provided through the side wall of the locking sleeve 15. A locking groove 17 is provided along the length direction of the outer wall of the end of the pay-off shaft 8 away from the bearing seat 7. A strip hole 18 is provided on the chuck 9, which is directly opposite the adjusting plate 13 and is provided along the width direction of the adjusting plate 13. A guide post 19 is fixedly installed at the end of the adjusting plate 13 facing the chuck 9. The guide post 19 slides through the strip hole 18. The position of the adjusting sleeve 10 outside the pay-off shaft 8 can be adjusted by the locking sleeve 15. Then, the adjusting sleeve 10 can drive the adjusting plate 13 to move through the connecting rod 12. The adjusting plate 13 will then be adjusted along the length direction of the strip hole 18 through the guide post 19. This will drive the support plate 14 to tighten the inner wall of the fiber material spool. After the adjustment is completed, simply tighten the locking screw 16 and set it tightly against the bottom wall of the locking groove 17.

[0034] A braking component 20 is also fixedly installed on the crossbeam 6. The wire feeding shaft 8 passes through the braking component 20. A braking line 21 is connected to one side of the top of the braking component 20. A braking handle 22 is fixedly installed at the top end of the braking line 21. The braking handle 22 is installed on the top of the upright frame 4. The braking component 20 is used to brake the wire feeding shaft 8 in an emergency.

[0035] Please see Figure 5-9The conductor assembly 5 includes a grooved plate 23 fixedly installed on both sides of the upright 4. A lead screw 24, arranged along its length, is rotatably installed inside the grooved plate 23. A slider 25 is also slidably installed inside the grooved plate 23, with a threaded hole 26 inside. The slider 25 is screwed to the outside of the lead screw 24 through the threaded hole 26. A first fixing plate 29 is fixedly installed on the outside of one side of the slider 25. A long shaft 30 is fixedly installed on the outer wall of the first fixing plate 29, parallel to the pay-off shaft 8. A conductor roller 31 is rotatably installed on the outside of the long shaft 30. When the fiber material spool is wide, the fiber material can first pass around the conductor roller 31. The fiber material passing through the conductor roller 31 can provide the requirements for high tension and wide swing amplitude during pay-off. Moreover, the height of the slider 25 can be adjusted by rotating the lead screw 24, thereby adjusting the height of the conductor roller 31. The height of the conductor roller 31 can be adaptively adjusted according to the height of the area receiving the fiber material, better meeting the pay-off requirements.

[0036] A baffle 32 is fixedly installed at the end of the long shaft 30 away from the first fixed plate 29. The baffle 32 and the first fixed plate 29 are connected at the top by a reinforcing rod 33. The baffle 32, the first fixed plate 29, and the guide roller 31 can cooperate with the reinforcing rod 33 to form a frame shape, which can effectively protect the fiber material passing through it. The reinforcing rod 33 can also provide a certain strength to the long shaft 30 to ensure the stable use of the guide roller 31.

[0037] A connecting frame 27 is fixedly installed at the top end of the slot plate 23. The top of the lead screw 24 is rotatably connected to the connecting frame 27 through a bearing. The top end of the lead screw 24 also extends out of the connecting frame 27 and is fixedly installed with a rotating handle 28.

[0038] On the other side, a second fixing plate 34 is fixedly mounted on the outside of the slider 25. A horizontally arranged strip plate 35 is fixedly mounted on the outside of the second fixing plate 34. The strip plate 35 is arranged along the length direction of the wire feeding shaft 8. A sliding hole 36 is opened on the strip plate 35 along its length direction. A guide wheel module 37 is also installed on the top of the strip plate 35. The guide wheel module 37 can guide the limiting material passing through the wire roller 31 and accurately feed it into the required working area.

[0039] The guide wheel module 37 includes a slide plate 38. An assembly frame 39 is fixedly mounted on the top of the slide plate 38, and an assembly shaft 40 is fixedly mounted on the top of the assembly frame 39. A guide wheel 41 is rotatably mounted on the assembly shaft 40. A bolt 42 is fixedly mounted on the bottom of the slide plate 38, passing through a sliding hole 36, and a nut 43 is installed at the bottom of the bolt 42. The cooperation between the nut 43 and the bolt 42 allows for stable assembly of the slide plate 38 and the strip plate 35. When the horizontal position of the guide wheel 41 needs adjustment, it can be quickly adjusted by loosening the nut 43.

[0040] A limiting rod 44 is also fixedly installed at the bottom of the slide plate 38, and the limiting rod 44 is located outside the strip plate 35. The limiting rod 44 can ensure that the guide wheel 41 is in the correct direction no matter how the slide plate 38 is adjusted.

[0041] The top of the support frame 4 has an assembly hole 45, and the brake handle 22 is installed in the assembly hole 45. The top of the support frame 4 is also fixedly installed with an extension plate 46 located above the wire feeding assembly 3. An auxiliary wheel 47 is rotatably installed at the end of the extension plate 46.

[0042] Through the above-described solution of this utility model, the structure of this utility model is simple and reasonable, and it is convenient to use and install. It can be stably fixed according to the length and size of the fiber material spool. When the width of the spool is large, the guide roller 31 can also improve adaptability and meet the requirements of large tension and wide swing amplitude of the wire. Furthermore, the guide roller 31 and the guide wheel 41 cooperate with each other to ensure the accuracy of the wire feeding direction.

[0043] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0044] In practical applications, the position of the adjusting sleeve 10 outside the pay-off shaft 8 can be adjusted by the locking sleeve 15. Then, the adjusting sleeve 10 can drive the adjusting plate 13 to move through the connecting rod 12. The adjusting plate 13 will then be adjusted along the length of the strip hole 18 through the guide post 19, thereby driving the support plate 14 to tighten the inner wall of the fiber material spool. After the adjustment is completed, simply tighten the locking screw 16 and set it tightly against the bottom wall of the locking groove 17. After the fiber material spool is fixed, the fiber material being paid off first passes around the guide roller 31, and then passes through the guide wheel 41 to be transported to the working area. At this time, the horizontal and vertical positions of the guide wheel 41 can be changed according to the actual situation to ensure the stability of the pay-off. If necessary, the brake stop handle 22 can be used to control the brake stop component 20 to quickly brake the pay-off shaft 8 to avoid continuous pay-off and material waste.

[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wide-width belt-type tension cable feeder, comprising a base frame (1), characterized in that, A support frame (2) is fixedly installed at one end of the top of the base frame (1). A wire feeding assembly (3) is installed on the top of the support frame (2). A vertical frame (4) is also fixedly installed on the top of the support frame (2). A wire assembly (5) is installed on the side of the vertical frame (4) facing the wire feeding assembly (3). The wire feeding assembly (3) includes a crossbeam (6) fixedly installed on the top of the support frame (2). A bearing seat (7) is fixedly installed on the crossbeam (6). A wire feeding shaft (8) is installed inside the bearing seat (7). A chuck (9) is fixedly installed on the wire feeding shaft (8). The chuck (9) is provided with an adjusting sleeve (10) on the side away from the bearing seat (7). A side plate (11) is fixedly installed on the outer wall of the adjusting sleeve (10). A connecting rod (12) is hinged at both ends of the side plate (11) away from the adjusting sleeve (10). An adjusting plate (13) is also provided on the outside of the adjusting sleeve (10) and is coplanar with the side plate (11). The two sides of the adjusting plate (13) near the side plate (11) are hinged to the ends of the connecting rods (12). A support plate (14) is fixedly installed at the end of the adjusting plate (13) away from the side plate (11).

2. The wide-width belt tension payer according to claim 1, characterized in that, The adjusting sleeve (10) is integrally provided with a locking sleeve (15) at the end away from the chuck (9). A locking screw (16) is provided through the side wall of the locking sleeve (15). A locking groove (17) is provided on the outer wall of the end of the wire feeding shaft (8) away from the bearing seat (7) along its length direction. A strip hole (18) is provided on the chuck (9) facing the adjusting plate (13). A guide post (19) is fixedly installed at the end of the adjusting plate (13) facing the chuck (9).

3. A wide-belt tension payer according to claim 2, characterized in that, A braking component (20) is also fixedly installed on the crossbeam (6). A braking line (21) is connected to one side of the top of the braking component (20). A braking handle (22) is fixedly installed at the top end of the braking line (21). The braking handle (22) is installed on the top of the upright (4).

4. A wide-belt tension payer according to claim 3, characterized in that, The wire assembly (5) includes a slotted plate (23) fixedly installed on both sides of the upright (4). A lead screw (24) is rotatably installed inside the slotted plate (23) along its length direction. A slider (25) is also slidably installed inside the slotted plate (23). A threaded hole (26) is opened inside the slider (25). The slider (25) is screwed to the outside of the lead screw (24) through the threaded hole (26). A first fixing plate (29) and / or a second fixing plate (34) are fixedly installed on the outside of the slider (25). A long shaft (30) is fixedly installed on the outer wall of the first fixing plate (29). The long shaft (30) is parallel to the wire feeding shaft (8). A wire roller (31) is rotatably installed on the outside of the long shaft (30).

5. A wide-belt tension payer according to claim 4, characterized in that, A baffle (32) is fixedly installed at one end of the long shaft (30) away from the first fixed plate (29), and the baffle (32) and the first fixed plate (29) are connected at the top by a reinforcing rod (33).

6. A wide-belt tension payer according to claim 5, characterized in that, A connecting frame (27) is fixedly installed at the top end of the groove plate (23). The top of the lead screw (24) is rotatably connected to the connecting frame (27) through a bearing. The top end of the lead screw (24) also extends out of the connecting frame (27) and is fixedly installed with a rotating handle (28).

7. A wide-belt tension payer according to claim 6, characterized in that, The second fixing plate (34) is fixedly installed with a horizontally arranged strip plate (35). The strip plate (35) is arranged along the length direction of the wire feeding shaft (8). The strip plate (35) has a sliding hole (36) arranged along its length direction. The top of the strip plate (35) is also equipped with a guide wheel module (37).

8. A wide-belt tension payer according to claim 7, characterized in that, The guide wheel module (37) includes a slide plate (38), an assembly frame (39) is fixedly installed on the top of the slide plate (38), an assembly shaft (40) is fixedly installed on the top of the assembly frame (39), a guide wheel (41) is rotatably installed on the assembly shaft (40), a bolt (42) is fixedly installed on the bottom of the slide plate (38), the bolt (42) is provided through the sliding hole (36), and a nut (43) is installed on the bottom of the bolt (42).

9. A wide-belt tension payer according to claim 8, characterized in that, A limiting rod (44) is also fixedly installed at the bottom of the slide plate (38), and the limiting rod (44) is located outside the strip plate (35).

10. A wide-belt tension payer according to claim 9, characterized in that, The top of the stand (4) is provided with an assembly hole (45), the brake lever (22) is installed in the assembly hole (45), and the top of the stand (4) is also fixedly installed with an extension plate (46), and an auxiliary wheel (47) is rotatably installed at the end of the extension plate (46).