Intelligent temperature control ventilation system for disc motor
By using a combination of disc motor and gearbox to provide high torque power, the problems of high noise and low torque in traditional ventilation systems are solved, achieving low-noise and high-efficiency workshop ventilation and temperature regulation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNBO TIANJIN MOTOR TECH DEV
- Filing Date
- 2025-06-27
- Publication Date
- 2026-06-12
AI Technical Summary
Traditional ventilation systems use motors with low torque, which leads to increased noise as the speed increases, making it impossible to meet the ventilation needs of the workshop.
A disc motor provides high torque power, which is amplified by a gearbox. The power is then used to drive the fan blades through a drive shaft to achieve airflow, and the workshop temperature is regulated under the control of a temperature sensor.
It achieves efficient ventilation with low noise, effectively reducing workshop temperature and removing odors, thus regulating the workshop environment.
Smart Images
Figure CN224353173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workshop ventilation and temperature control technology, specifically to an intelligent temperature control and ventilation system for a disc motor. Background Technology
[0002] A workshop is the basic unit for organizing production within an enterprise and also a first-level organization for production administration. It consists of several work sections or production teams. Workshops are set up according to the professional nature of each stage of product production or each component of the product and the professional nature of each auxiliary production activity. They have the necessary factory buildings or sites, machinery and equipment, tools, and a certain number of production personnel, technical personnel, and management personnel to complete production tasks.
[0003] During production, the workshop contains many machines and often generates odors. Therefore, ventilation is necessary to lower the temperature inside the workshop, making it easier for personnel to operate, and to remove the odors generated during production. This requires a ventilation system. However, traditional ventilation systems use conventional motors with low torque, which often require increasing the speed to meet ventilation needs. As the speed increases, the noise also increases, making it unsuitable for actual use. Utility Model Content
[0004] The present invention aims to solve the problems mentioned in the background art by providing an intelligent temperature control ventilation system for disc motors.
[0005] The specific technical solution is as follows:
[0006] A smart temperature control ventilation system for a disc motor includes a duct, a mounting plate fixedly installed on the right side of the duct, a ventilation mechanism provided on the right side of the mounting plate, a mounting box fixedly installed on the right side of the mounting plate and behind the ventilation mechanism, a controller fixedly installed inside the mounting box, a second wire connected to the top of the controller, the second wire passing through the mounting box and a temperature sensor fixedly installed thereon.
[0007] The ventilation mechanism includes a disc motor fixedly installed on the right side of the mounting plate and a gearbox fixedly installed on the left side of the mounting plate. The output end of the disc motor passes through the mounting plate and is connected to the input end of the gearbox. The output end of the gearbox is fixedly installed with a drive shaft via a coupling. The drive shaft passes through the interior of the duct and is fixedly installed with fan blades.
[0008] As a preferred embodiment of this utility model, a limiting bracket is fixedly installed on the outer side of the transmission shaft via a bearing, and the limiting bracket is fixedly installed on the inner side of the guide tube.
[0009] As a preferred embodiment of this utility model, protective nets are fitted on both sides of the conduit, and two connecting blocks are fixedly installed on the outer side of the conduit and on one side of the protective net. A first bolt is inserted inside the connecting block, and one side of the first bolt penetrates into the interior of the protective net and is connected to the protective net by a thread.
[0010] In a preferred embodiment of this utility model, a third wire is plugged into the top of the controller, and the end of the third wire is plugged into the top of the disc motor.
[0011] As a preferred embodiment of this utility model, a first wire is inserted into the bottom of the controller, and a mounting bracket is inserted into the bottom of the first wire. The mounting bracket extends through the interior of the conduit and two heating wires are fixedly installed on the inner side of the mounting bracket.
[0012] As a preferred embodiment of this utility model, an electrical plug is embedded on the rear side of the mounting box, a rubber pad is provided on the left side of the mounting box, and a sealing plate is provided on the left side of the rubber pad.
[0013] As a preferred embodiment of this utility model, four second bolts are interspersed inside the sealing plate, and the second bolts penetrate into the interior of the mounting box and are connected to the mounting box by threads.
[0014] This utility model has the following beneficial effects:
[0015] 1. The intelligent temperature control ventilation system for disc motors provided by this utility model uses a PT100WZP temperature sensor and an EHR-PE20 controller. A duct is provided to connect the factory to the outside. A mounting plate is used to install the ventilation mechanism and mounting box. The mounting box is used to install the controller. The controller is used to control the entire system and, in conjunction with the temperature sensor, to monitor the internal environment of the workshop. The ventilation mechanism is used to extract air from the workshop and, when the internal temperature is low, to heat and deliver external air into the workshop to regulate the internal temperature.
[0016] 2. The intelligent temperature control ventilation system for disc motors provided by this utility model uses a disc motor to provide high torque power and a gearbox to amplify the high torque power output by the disc motor, thereby increasing the rotation of the fan blades and accelerating the airflow, thus achieving airflow, reducing internal odors and regulating the temperature inside the workshop. Attached Figure Description
[0017] Figure 1 A schematic diagram of the structure of the intelligent temperature control ventilation system for disc motors provided in this embodiment of the utility model;
[0018] Figure 2 A schematic diagram of the left-side structure of the intelligent temperature control ventilation system for disc motors provided in an embodiment of this utility model;
[0019] Figure 3 A schematic diagram of the duct cross-section structure of the intelligent temperature control ventilation system for disc motors provided in this embodiment of the utility model;
[0020] Figure 4 A schematic diagram of the ventilation mechanism structure of the intelligent temperature control ventilation system for disc motors provided in this embodiment of the utility model;
[0021] Figure 5 A schematic diagram of the mounting bracket structure for the intelligent temperature control ventilation system for disc motors provided in this embodiment of the utility model;
[0022] Figure 6 A partial internal structural diagram of the mounting box and internal structure of the intelligent temperature control ventilation system for disc motors provided in this embodiment of the utility model;
[0023] Figure 7 for Figure 3 Enlarged structural diagram at point A in the middle view.
[0024] In the attached diagram: 1. Conduit; 2. Mounting plate; 3. Ventilation mechanism; 301. Disc motor; 302. Gearbox; 303. Third wire; 304. Drive shaft; 305. Limiting bracket; 306. Fan blade; 4. Protective net; 5. Mounting bracket; 6. Mounting box; 7. Temperature sensor; 8. Electrical plug; 9. First wire; 10. Heating wire; 11. First bolt; 12. Second wire; 13. Rubber pad; 14. Controller; 15. Sealing plate; 16. Second bolt; 17. Connecting block. Detailed Implementation
[0025] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0026] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0028] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Example
[0030] The intelligent temperature control ventilation system for disc motors provided in this embodiment, such as Figures 1-7 As shown, the system includes a conduit 1, a mounting plate 2 fixedly installed on the right side of the conduit 1, a ventilation mechanism 3 installed on the right side of the mounting plate 2, and a mounting box 6 fixedly installed on the right side of the mounting plate 2 and behind the ventilation mechanism 3. A controller 14 is fixedly installed inside the mounting box 6, and a second wire 12 is connected to the top of the controller 14. The second wire 12 passes through the mounting box 6 and a temperature sensor 7 is fixedly installed thereon. The temperature sensor 7 is a PT100WZP, and the controller 14 is an EHR-PE20. The conduit 1 is used to connect the factory to the outside. The mounting plate 2 is used to install the ventilation mechanism 3 and the mounting box 6. The mounting box 6 is used to install the controller 14. The controller 14 is used to control the entire system and monitor the internal environment of the workshop under the action of the temperature sensor 7. The ventilation mechanism 3 is used to extract air from the workshop and, when the internal temperature of the workshop is low, heat the external air and send it into the workshop to regulate the internal temperature.
[0031] The ventilation mechanism 3 includes a disc motor 301 fixedly installed on the right side of the mounting plate 2 and a gearbox 302 fixedly installed on the left side of the mounting plate 2. The output end of the disc motor 301 passes through the mounting plate 2 and is connected to the input end of the gearbox 302. The output end of the gearbox 302 is fixedly installed with a drive shaft 304 through a coupling. The drive shaft 304 passes through the interior of the duct 1 and is fixedly installed with fan blades 306. The disc motor 301 is used to provide high torque power, and the gearbox 302 is used to amplify the high torque power output by the disc motor 301, thereby increasing the rotation of the fan blades 306 to accelerate the airflow, thereby realizing airflow, reducing internal odors and regulating the temperature inside the workshop.
[0032] A limit bracket 305 is fixedly installed on the outer side of the drive shaft 304 via a bearing. The limit bracket 305 is fixedly installed on the inner side of the guide tube 1. The limit bracket 305 is used to stabilize the end of the drive shaft 304 and increase the stability of the drive shaft 304 and the fan blade 306 when rotating at high speed.
[0033] Both sides of the conduit 1 are fitted with protective nets 4. Two connecting blocks 17 are fixedly installed on the outside of the conduit 1 and on one side of the protective net 4. A first bolt 11 is inserted inside the connecting block 17. One side of the first bolt 11 penetrates into the inside of the protective net 4 and is connected to the protective net 4 by threads. The protective net 4 is used to protect the conduit 1 and prevent external impurities from entering the inside of the conduit 1 and causing damage to the fan blade 306.
[0034] A third wire 303 is plugged into the top of the controller 14. The end of the third wire 303 is plugged into the top of the disc motor 301. The third wire 303 is used to send electrical energy, i.e., control signal, to the disc motor 301 to drive the disc motor 301 to turn on, realize the flow of gas inside the workshop, and regulate the temperature inside the workshop.
[0035] The bottom of the controller 14 is connected to a first wire 9, and the bottom of the first wire 9 is connected to a mounting bracket 5. The mounting bracket 5 extends into the interior of the conduit 1 and two heating wires 10 are fixedly installed on the inner side of the mounting bracket 5. The first wire 9 is used to connect the heating wires 10 and the controller 14 to realize the transmission of control signals and electrical energy, and to supply power to the heating wires 10 to heat the air entering the workshop and regulate the temperature inside the workshop. The mounting bracket 5 is used to install the heating wires 10 into the conduit 1 to facilitate subsequent heating.
[0036] An electrical plug 8 is embedded on the rear side of the mounting box 6. A rubber pad 13 is provided on the left side of the mounting box 6, and a sealing plate 15 is provided on the left side of the rubber pad 13. The electrical plug 8 is used to electrically connect the external power supply wire to the controller 14.
[0037] Four second bolts 16 are interspersed inside the sealing plate 15. The second bolts 16 penetrate into the interior of the mounting box 6 and are connected to the mounting box 6 by threads. The second bolts 16 are used to fix the sealing plate 15 to the outside of the mounting box 6, and at the same time, with the help of the rubber gasket 13, they are used to increase the connection and seal between the sealing plate 15 and the mounting box 6.
[0038] In use, the entire unit is placed on the outside of the workshop wall and fixed to the exterior. One side of the conduit 1 extends into the workshop wall, allowing observation of the interior. The temperature sensor 7 is inserted through the second wire 12 through the workshop wall and installed on the inside of the workshop. After installation, the outer wire and electrical plug 8 are connected. The controller 14 receives the temperature inside the workshop monitored by the temperature sensor 7. When the temperature inside the workshop becomes too high, the controller 14 activates the disc motor 301. The disc motor 301 generates high torque power, which is then transmitted to the gearbox 302 for acceleration and power generation. The drive shaft 304 rotates, which in turn drives the fan blades 306 to rotate, drawing out the air from inside the workshop. This cools the space and removes odors. When the temperature inside the workshop is too low, the controller 14 controls the heating wire 10 to turn on and simultaneously controls the disc motor 301 to reverse. This, in turn, drives the drive shaft 304 and fan blades 306 to reverse, drawing in external air through the bottom of the duct 1. The air is heated by the heating wire 10 as it enters the workshop and then sent inside to increase the air volume. As the air volume increases, the air is exhausted through windows or doors, carrying away odors.
[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An intelligent temperature control ventilation system for a disc motor, characterized in that, The device includes a conduit (1), a mounting plate (2) is fixedly installed on the right side of the conduit (1), a ventilation mechanism (3) is provided on the right side of the mounting plate (2), a mounting box (6) is fixedly installed on the right side of the mounting plate (2) and behind the ventilation mechanism (3), a controller (14) is fixedly installed inside the mounting box (6), a second wire (12) is connected to the top of the controller (14), the second wire (12) passes through the mounting box (6) and a temperature sensor (7) is fixedly installed thereon; The ventilation mechanism (3) includes a disc motor (301) fixedly installed on the right side of the mounting plate (2) and a gearbox (302) fixedly installed on the left side of the mounting plate (2). The output end of the disc motor (301) passes through the mounting plate (2) and is connected to the input end of the gearbox (302). The output end of the gearbox (302) is fixedly installed with a drive shaft (304) through a coupling. The drive shaft (304) passes through the interior of the duct (1) and is fixedly installed with fan blades (306).
2. The intelligent temperature control ventilation system for disc motors according to claim 1, characterized in that, A limiting bracket (305) is fixedly installed on the outer side of the drive shaft (304) via a bearing, and the limiting bracket (305) is fixedly installed on the inner side of the guide tube (1).
3. The intelligent temperature control and ventilation system for disc motors according to claim 1, characterized in that, The conduit (1) is fitted with protective nets (4) on both sides. Two connecting blocks (17) are fixedly installed on the outside of the conduit (1) and on one side of the protective net (4). A first bolt (11) is inserted inside the connecting block (17). One side of the first bolt (11) penetrates into the interior of the protective net (4) and is connected to the protective net (4) by a thread.
4. The intelligent temperature control ventilation system for disc motors according to claim 1, characterized in that, A third wire (303) is plugged into the top of the controller (14), and the end of the third wire (303) is plugged into the top of the disc motor (301).
5. The intelligent temperature control ventilation system for disc motors according to claim 1, characterized in that, The bottom of the controller (14) is connected to a first wire (9), and the bottom of the first wire (9) is connected to a mounting bracket (5). The mounting bracket (5) extends through the inside of the conduit (1) and two heating wires (10) are fixedly installed on the inner side of the mounting bracket (5).
6. The intelligent temperature control ventilation system for disc motors according to claim 1, characterized in that, An electrical plug (8) is embedded on the rear side of the mounting box (6), a rubber pad (13) is provided on the left side of the mounting box (6), and a sealing plate (15) is provided on the left side of the rubber pad (13).
7. The intelligent temperature control ventilation system for a disc motor according to claim 6, characterized in that, The sealing plate (15) is provided with four second bolts (16) inserted inside. The second bolts (16) penetrate into the interior of the mounting box (6) and are connected to the mounting box (6) by threads.