Efficient drying and dehumidifying equipment for thermal insulation material production

Abstract

This utility model relates to the field of drying equipment technology, and in particular to a high-efficiency drying and dehumidification device for the production of thermal insulation materials. The technical solution includes: a storage tank, a cover plate, a feeding rack, and a dehumidification mechanism. A support frame is fixedly connected below the storage tank, and the feeding rack is fixedly connected to the storage tank on the support frame. The dehumidification mechanism is installed inside the storage tank within the support frame. The device's drive motor, through synchronous pulleys, synchronous belts, and bevel gears, converts rotary motion into horizontal rotation of a reciprocating lead screw, which in turn drives an adjusting block to perform reciprocating linear motion. This causes the baffle plate to periodically oscillate, adjusting the airflow direction and velocity within the dehumidification chamber, improving the contact efficiency between air and the thermal insulation material. Simultaneously, the drive motor directly drives the stirring blades to rotate, which, combined with the baffles in the reaction tank, achieves efficient stirring and dispersion of the thermal insulation material, ensuring that dry air passes evenly through the material layer, significantly improving the drying and dehumidification efficiency.

Description

Technical Field

[0001] This utility model relates to the field of drying equipment technology, specifically a high-efficiency drying and dehumidification equipment for the production of thermal insulation materials. Background Technology

[0002] Thermal insulation materials generally refer to materials with a thermal coefficient less than or equal to 0.12. The development of thermal insulation materials is very rapid. In industry and construction, the use of good thermal insulation technology and materials can often achieve twice the result with half the effort. For every ton of mineral wool insulation products used in a building, one ton of oil can be saved per year. In the production process of thermal insulation materials, drying and dehumidification are key processes, and their efficiency and quality directly affect the performance and yield of thermal insulation materials.

[0003] Traditional drying and dehumidification equipment typically employs a single hot air circulation or mechanical stirring method, which has several shortcomings. Some equipment only uses hot air in a fixed direction to dry the insulation material, resulting in uneven contact between the material and the hot air, leading to localized moisture residue and low drying efficiency. Furthermore, existing equipment has limited functionality, making it difficult to simultaneously achieve efficient stirring and precise airflow regulation, thus restricting the overall drying and dehumidification effect. Therefore, we propose a high-efficiency drying and dehumidification equipment for insulation material production to address these problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency drying and dehumidification device for the production of thermal insulation materials, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency drying and dehumidification device for the production of thermal insulation materials, comprising a storage tank, a reaction tank, a baffle, a rotating frame, a cover plate, a feeding frame, and a dehumidification mechanism. A support frame is fixedly connected to the bottom of the storage tank, and a feeding frame is fixedly connected to the storage tank on the support frame. A gate is provided on the feeding frame, and a rotating frame is fixedly connected to the upper side of the storage tank. A cover plate is movably connected to the rotating frame. A reaction tank is opened inside the storage tank, and the cover plate and the opening of the reaction tank cooperate with each other. A dehumidification mechanism is provided inside the storage tank on the support frame.

[0006] Preferably, the dehumidification mechanism includes a drive motor, a first synchronous pulley, a second synchronous pulley, a synchronous belt, a rotating rod, a dehumidification box, a first bevel gear, a second bevel gear, a reciprocating screw, an adjusting block, a transmission frame, a connecting piece, a baffle plate, a limiting rotating shaft, and stirring blades. The drive motor is fixedly connected to the support frame, the output end of the drive motor is fixedly connected to the first synchronous pulley, and the driving motor is fixedly connected to the stirring blades in the reaction tank. The rotating rod is movably connected to one side of the drive motor, and the second synchronous pulley is provided on the rotating rod. The first and second synchronous pulleys are provided with synchronous belts.

[0007] Preferably, a dehumidification box is fixedly connected inside the reaction tank, a first bevel gear is fixedly connected to the rotating rod inside the dehumidification box, and a reciprocating screw is movably connected inside the dehumidification box. A second bevel gear is fixedly connected to one end of the reciprocating screw. The first bevel gear and the second bevel gear mesh with each other. An adjusting block is threaded onto the reciprocating screw, and a transmission frame is fixedly connected to one side of the adjusting block.

[0008] Preferably, the transmission frame is provided with multiple connecting parts at equal intervals, and the transmission frame is movably connected to a baffle plate through the connecting parts. Both sides of the baffle plate are fixedly connected to a limiting shaft, and the baffle plate is movably connected to a dehumidification box through the limiting shaft.

[0009] Preferably, multiple flow-disrupting elements are arranged at equal intervals in the reaction tank, and the flow-disrupting elements cooperate with the stirring blades.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. The drive motor serves as the power source, and its output drives the first synchronous pulley to rotate. The first synchronous pulley drives the second synchronous pulley to rotate via a synchronous belt, which in turn causes the rotating rod to start rotating. The rotating rod is fixedly connected to the first bevel gear inside the dehumidification chamber. When it rotates, it meshes with the second bevel gear, converting the vertical rotational motion of the rotating rod into the horizontal rotational motion of the reciprocating lead screw. Its threaded structure pushes the adjusting block to make reciprocating linear motion along the lead screw axis. The adjusting block is connected to multiple connecting parts through a transmission frame. The connecting parts are movably connected to the baffle, so that the baffle can only swing around the limiting pivot, periodically changing the angle, thereby adjusting the airflow direction and velocity inside the dehumidification chamber, enhancing the contact efficiency between the air and the insulation material, and improving the dehumidification effect.

[0012] 2. The drive motor directly drives the stirring blades to rotate, stirring the insulation material in the reaction tank, so that the material is evenly distributed and fully contacts the hot and humid air, accelerating the evaporation of moisture. The turbulence-inducing components in the reaction tank work in conjunction with the stirring blades to further disrupt the mixing of materials, ensuring that the air in the dehumidification chamber can pass through the material layer evenly, thus improving the drying efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a top view of the storage tank in this utility model;

[0015] Figure 3 for Figure 2 Schematic diagram of the cross section along the AA direction;

[0016] Figure 4 This is a schematic diagram of the dehumidification mechanism in this utility model.

[0017] In the diagram: 1. Storage tank; 2. Reaction tank; 3. Baffle; 4. Rotating frame; 5. Cover plate; 6. Discharge rack; 7. Support frame; 8. Gate; 9. Dehumidification mechanism; 901. Drive motor; 902. First synchronous pulley; 903. Second synchronous pulley; 904. Synchronous belt; 905. Rotating rod; 906. Dehumidification box; 907. First bevel gear; 908. Second bevel gear; 909. Reciprocating screw; 910. Adjusting block; 911. Transmission frame; 912. Connecting part; 913. Baffle; 914. Limiting shaft; 915. Stirring blade. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0019] like Figures 1-4 As shown, this utility model proposes a high-efficiency drying and dehumidification equipment for the production of thermal insulation materials, including a storage tank 1, a reaction tank 2, a baffle 3, a rotating frame 4, a cover plate 5, a feeding frame 6, and a dehumidification mechanism 9. A support frame 7 is fixedly connected to the bottom of the storage tank 1, and the feeding frame 6 is fixedly connected to the storage tank 1 on the support frame 7. A gate 8 is provided on the feeding frame 6, and the rotating frame 4 is fixedly connected to the upper side of the storage tank 1. The cover plate 5 is movably connected to the rotating frame 4. The reaction tank 2 is opened inside the storage tank 1, and the cover plate 5 and the opening of the reaction tank 2 cooperate with each other. The dehumidification mechanism 9 is provided inside the storage tank 1 on the support frame 7.

[0020] In an optional embodiment, the dehumidification mechanism 9 includes a drive motor 901, a first synchronous pulley 902, a second synchronous pulley 903, a synchronous belt 904, a rotating rod 905, a dehumidification box 906, a first bevel gear 907, a second bevel gear 908, a reciprocating screw 909, an adjusting block 910, a transmission frame 911, a connecting piece 912, a baffle plate 913, a limiting rotating shaft 914, and a stirring blade 915. The drive motor 901 is fixedly connected to the support frame 7. The output end of the drive motor 901 is fixedly connected to the first synchronous pulley 902. The drive motor 901 is fixedly connected to the stirring blade 915 in the reaction tank 2. The rotating rod 905 is movably connected to one side of the drive motor 901. The second synchronous pulley 903 is provided on the rotating rod 905. The synchronous belt 904 is provided on the first synchronous pulley 902 and the second synchronous pulley 903.

[0021] In an optional embodiment, a dehumidification box 906 is fixedly connected inside the reaction tank 2. A first bevel gear 907 is fixedly connected to a rotating rod 905 inside the dehumidification box 906. A reciprocating screw 909 is movably connected inside the dehumidification box 906. A second bevel gear 908 is fixedly connected to one end of the reciprocating screw 909. The first bevel gear 907 and the second bevel gear 908 mesh with each other. An adjusting block 910 is threaded onto the reciprocating screw 909. A transmission frame 911 is fixedly connected to one side of the adjusting block 910.

[0022] In an optional embodiment, a plurality of connectors 912 are provided at equal intervals on the transmission frame 911. A spoiler 913 is movably connected to the transmission frame 911 through the connectors 912. Limiting shafts 914 are fixedly connected to both sides of the spoiler 913. A dehumidification box 906 is movably connected to the spoiler 913 through the limiting shafts 914.

[0023] In an optional embodiment, a plurality of baffles 3 are arranged at equal intervals in the reaction tank 2, and the baffles 3 cooperate with the stirring blades 915.

[0024] The drive motor 901 serves as the power source, and its output drives the first synchronous pulley 902 to rotate. The first synchronous pulley 902 drives the second synchronous pulley 903 to rotate via the synchronous belt 904, which in turn causes the rotating rod 905 to start rotating. The rotating rod 905 is fixedly connected to the first bevel gear 907 inside the dehumidification box 906. When it rotates, it meshes with the second bevel gear 908, converting the vertical rotational motion of the rotating rod into the horizontal rotational motion of the reciprocating screw 909. Its threaded structure pushes the adjusting block 910 to make reciprocating linear motion along the screw axis. The adjusting block 910 is connected to multiple connecting parts 912 through the transmission frame 911. The connecting parts 912 are movably connected to the baffle 913, so that the baffle 913 can only swing around the limiting pivot and periodically change the angle, thereby adjusting the flow direction and speed of the airflow in the dehumidification box, enhancing the contact efficiency between the air and the insulation material, and improving the dehumidification effect.

[0025] The drive motor 901 simultaneously drives the stirring blade 915 to rotate, stirring the insulation material in the reaction tank 2, so that the material is evenly distributed and fully contacts the hot and humid air, accelerating the evaporation of moisture. The turbulence-disrupting element 3 in the reaction tank 2 works with the stirring blade 915 to further disrupt the mixing of materials, ensuring that the air in the dehumidification box can pass through the material layer evenly, improving the drying efficiency.

[0026] The working principle of this utility model is as follows: When using this device, the drive motor 901 serves as the power source, and its output end drives the first synchronous wheel 902 to rotate. The first synchronous wheel 902 drives the second synchronous wheel 903 to rotate through the synchronous belt 904, thereby causing the rotating rod 905 to start rotating. The rotating rod 905 is fixedly connected to the first bevel gear 907 inside the dehumidification box 906. When it rotates, it meshes with the second bevel gear 908, converting the vertical rotational motion of the rotating rod into the horizontal rotational motion of the reciprocating screw 909. Its threaded structure pushes the adjusting block 910 to make reciprocating linear motion along the screw axis. The adjusting block 910 is connected to multiple connecting parts 912 through the transmission frame 911. The connecting parts 912 are movably connected to the baffle 913, so that the baffle 913 can only swing around the limiting pivot and periodically change the angle, thereby adjusting the flow direction and speed of the airflow in the dehumidification box, enhancing the contact efficiency between the air and the insulation material, and improving the dehumidification effect.

[0027] At the same time, the drive motor 901 directly drives the stirring blade 915 to rotate, stirring the insulation material in the reaction tank 2, so that the material is evenly distributed and fully contacts the hot and humid air, accelerating the evaporation of moisture. The turbulence-disrupting element 3 in the reaction tank 2 works with the stirring blade 915 to further disrupt the mixing of materials, ensuring that the air in the dehumidification box can pass through the material layer evenly, improving the drying efficiency.

[0028] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A high-efficiency drying and dehumidification equipment for the production of thermal insulation materials, characterized in that: The system includes a storage tank (1), a reaction tank (2), a baffle (3), a rotating frame (4), a cover plate (5), a feeding frame (6), and a dehumidification mechanism (9). A support frame (7) is fixedly connected to the bottom of the storage tank (1), and a feeding frame (6) is fixedly connected to the support frame (7). A gate (8) is provided on the feeding frame (6), and a rotating frame (4) is fixedly connected to the upper side of the storage tank (1). A cover plate (5) is movably connected to the rotating frame (4). A reaction tank (2) is opened inside the storage tank (1), and the cover plate (5) and the opening of the reaction tank (2) cooperate with each other. A dehumidification mechanism (9) is provided inside the storage tank (1) on the support frame (7).

2. The high-efficiency drying and dehumidification equipment for the production of thermal insulation materials according to claim 1, characterized in that: The dehumidification mechanism (9) includes a drive motor (901), a first synchronous pulley (902), a second synchronous pulley (903), a synchronous belt (904), a rotating rod (905), a dehumidification box (906), a first bevel gear (907), a second bevel gear (908), a reciprocating lead screw (909), an adjusting block (910), a transmission frame (911), a connecting piece (912), a baffle plate (913), a limiting rotating shaft (914), and stirring blades (915). The support frame (7) is... A drive motor (901) is fixedly connected, and a first synchronous pulley (902) is fixedly connected to the output end of the drive motor (901). A stirring blade (915) is fixedly connected to the drive motor (901) in the reaction tank (2). A rotating rod (905) is movably connected to one side of the drive motor (901). A second synchronous pulley (903) is provided on the rotating rod (905). A synchronous belt (904) is provided on the first synchronous pulley (902) and the second synchronous pulley (903).

3. The high-efficiency drying and dehumidification equipment for the production of thermal insulation materials according to claim 2, characterized in that: A dehumidification box (906) is fixedly connected inside the reaction tank (2). A first bevel gear (907) is fixedly connected to a rotating rod (905) inside the dehumidification box (906). A reciprocating screw (909) is movably connected inside the dehumidification box (906). A second bevel gear (908) is fixedly connected to one end of the reciprocating screw (909). The first bevel gear (907) and the second bevel gear (908) mesh with each other. An adjusting block (910) is threaded onto the reciprocating screw (909). A transmission frame (911) is fixedly connected to one side of the adjusting block (910).

4. The high-efficiency drying and dehumidification equipment for the production of thermal insulation materials according to claim 3, characterized in that: Multiple connectors (912) are evenly spaced on the transmission frame (911). The transmission frame (911) is movably connected to a spoiler (913) through the connectors (912). Limiting shafts (914) are fixedly connected to both sides of the spoiler (913). A dehumidification box (906) is movably connected to the spoiler (913) through the limiting shafts (914).

5. The high-efficiency drying and dehumidification equipment for the production of thermal insulation materials according to claim 1, characterized in that: Multiple flow-disrupting elements (3) are arranged at equal intervals in the reaction tank (2), and the flow-disrupting elements (3) cooperate with the stirring blades (915).

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