Soilless mushroom cultivation basket

Abstract

The soilless mushroom cultivation basket comprises a basket body, the top of the basket body is open, the shape of the basket body is a cuboid structure, the basket body is composed of two short side plates, two long side plates and a bottom plate, a plurality of honeycomb mushroom outlet holes are uniformly distributed on the two long side plates, a ventilation opening is formed in the bottom plate, and a hollow grid plate is installed at the ventilation opening; in summary, the three-dimensional stacking structure is used to replace the traditional layer frame, the space utilization rate is increased from 45% to 78%; the design of the double-sided honeycomb mushroom outlet hole increases the biological conversion rate by 30%-40%, the whole piece harvesting technology is combined to reduce the artificial time consumption by 66%; furthermore, the bottom ventilation grid and the water guide groove cooperate, the bacterial contamination rate is reduced from the traditional 8%-12% to less than or equal to 3%, and the cross-layer water transmission reduces the spraying energy consumption by 40%; the stacking buckle system and the quick release structure shorten the site turnover period by 30%, the waste cleaning efficiency is increased by 50%, meanwhile, the PP material basket body can be recycled, zero pollution emission is realized, and the factory production and intelligent production requirements are fully adapted.

Description

Technical Field

[0001] This utility model belongs to the field of agricultural production technology, specifically relating to soilless mushroom cultivation baskets. Background Technology

[0002] Currently, industrialized cultivation of edible fungi commonly uses a tiered system, relying on metal or wooden frames to support the spawn bags in layers. This requires reserving 30%-40% of the space for operation, resulting in a space utilization rate of less than 45%. Moreover, the unit price of the tiered system is as high as ¥80-120 / ㎡, and it is prone to corrosion and aging in humid environments. Although existing improved technologies have attempted to replace the tiered system with plastic cultivation baskets, they are prone to tilting and collapsing when stacked more than 5 layers due to the lack of positioning structures. At the same time, the ventilation design of the baskets is mostly limited to simple openings, resulting in insufficient oxygen supply to the roots of the spawn bags and uneven humidity distribution. Manual operation is still required layer by layer (average daily processing volume of 200-300 bags), and the lack of disinfection dead corners leads to a contamination rate of >8%, which seriously restricts production efficiency and large-scale upgrading. Utility Model Content

[0003] This utility model aims to provide a soilless mushroom cultivation basket to solve the technical problems of insufficient ventilation and uneven humidity distribution in existing traditional edible fungi cultivation racks, which affect production efficiency.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] The soilless mushroom cultivation basket includes a basket body with an open top. The basket body has a rectangular structure and consists of two short side plates, two long side plates, and a bottom plate. The two long side plates are evenly distributed with several honeycomb mushroom-growing holes, and the bottom plate has ventilation openings with perforated mesh plates installed at the ventilation openings.

[0006] Furthermore, the perforated mesh plate is composed of crisscrossing reinforcing ribs and a perforated mesh.

[0007] Furthermore, embedded protruding posts are provided at the four corners of the top of the basket, and positioning grooves are provided at the four corners of the lower surface of the bottom plate.

[0008] Furthermore, the base plate is provided with four integrated water storage tanks, which are respectively connected to two short side plates and two long side plates. The integrated water storage tanks are composed of a water storage tank and a water guide tank, wherein the water guide tank is connected to the bottom of the water storage tank.

[0009] Furthermore, the inner wall of the water storage tank is lined with non-woven fabric strips.

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: This utility model soilless mushroom cultivation basket significantly improves production efficiency through modular design. First, the use of a three-dimensional stacking structure to replace traditional shelves increases space utilization from 45% to 78%, saving approximately ¥1.2 million per thousand square meters of factory building construction costs. Second, the double-sided honeycomb mushroom-growing hole design increases the biological conversion rate by 30%-40%, and combined with whole-piece harvesting technology, reduces manual labor time by 66% (a single person can process more than 600 bags per day). Furthermore, the bottom ventilation grid (occupying 60% of the bottom area) works synergistically with the water guide channel to reduce the contamination rate from the traditional 8%-12% to ≤3%, and reduces spraying energy consumption by 40% through cross-layer water transfer. The stacking buckle system and quick-release structure shorten the site turnover cycle by 30% and improve waste cleaning efficiency by 50%. At the same time, the PP material basket body is recyclable, achieving zero pollution emissions and fully adapting to the needs of factory-based and intelligent production. Attached Figure Description

[0011] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0012] Figure 1 This is a schematic diagram of the structure of the soilless mushroom cultivation basket of this utility model;

[0013] Figure 2 This is a structural schematic diagram of the base plate;

[0014] Figure 3 A cross-sectional view of a soilless mushroom cultivation basket;

[0015] Figure 4 for Figure 3 Enlarged view of section H in the middle. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] The present invention will be further described in detail below with reference to the embodiments.

[0018] like Figure 1-4 As shown, here is a specific embodiment 1 of the soilless mushroom cultivation basket provided by this utility model:

[0019] The soilless mushroom cultivation basket includes a basket body 1, which is made of lightweight and durable food-grade PP plastic. The top of the basket body 1 is open, and the basket body 1 has a rectangular structure with dimensions of 40cm (length) × 30cm (width) × 25cm (height). The basket body 1 consists of two short side plates 2, two long side plates 3, and a bottom plate 4. The two long side plates 3 are evenly distributed with several honeycomb mushroom-growing holes 5, which facilitates the growth of mushrooms from both sides, saving space and improving mushroom-growing efficiency. The diameter of the honeycomb mushroom-growing holes 5 is 3-5cm, and the spacing between the holes is optimized to the mycelial expansion path. In order to ensure the oxygen supply to the roots of the mushroom bag, ventilation openings 6 can be opened on the bottom plate 4. The ventilation openings 6 are located in the central area of ​​the bottom plate 4, occupying about 60% of the bottom area. A perforated grid plate 7 is installed at the ventilation openings 6. The perforated grid plate 7 is composed of crisscrossing reinforcing ribs and perforated grid.

[0020] To facilitate the stacking of cultivation baskets into a wall, embedded protrusions 8 are provided at the four corners of the top of the basket body 1, and positioning grooves 9 are provided at the four corners of the lower surface of the bottom plate 4. When stacking, the four embedded protrusions 8 at the top of the lower basket body 1 are inserted into the four positioning grooves 9 at the bottom of the upper basket body 1. The embedded protrusions 8 and the positioning grooves 9 form a stable stacking design to prevent collapse.

[0021] In addition, a moisture-retaining structure can be installed on the basket 1 to provide a certain level of humidity for mushroom growth. Specifically, four integrated water storage tanks 10 are provided on the bottom plate 4. The four integrated water storage tanks 10 are respectively connected to two short side plates 2 and two long side plates 3. The integrated water storage tank 10 consists of a water storage tank 11 and a water guiding channel 12, wherein the water guiding channel 12 is connected to the bottom of the water storage tank 11. The inner wall of the water storage tank 11 is lined with non-woven fabric strips 13. Water flows into the water storage tank 11, and the non-woven fabric strips 13 are fully soaked. The water-soaked non-woven fabric strips 13 provide a humid environment inside the basket 1. Excess water flows through the water guiding channel 12 to the lower basket 1, where the water storage tank 11 at the bottom of the lower basket 1 collects the water, realizing cross-layer water transfer.

[0022] It should be noted that, in this document, terms such as “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A soilless mushroom cultivation basket, characterized in that: The basket includes an open top and a rectangular structure. The basket consists of two short side panels, two long side panels, and a bottom plate. The two long side panels are evenly distributed with several honeycomb mushroom-growing holes, and the bottom plate has ventilation openings with perforated mesh panels installed at the ventilation openings.

2. The soilless mushroom cultivation basket according to claim 1, characterized in that: The perforated mesh plate is composed of crisscrossing reinforcing ribs and a perforated mesh.

3. The soilless mushroom cultivation basket according to claim 2, characterized in that: Embedded protruding posts are provided at the four corners of the top of the basket, and positioning grooves are provided at the four corners of the lower surface of the bottom plate.

4. The soilless mushroom cultivation basket according to claim 3, characterized in that: The base plate has four integrated water storage tanks, which are respectively connected to two short side plates and two long side plates. The integrated water storage tank consists of a water storage tank and a water guide tank, wherein the water guide tank is connected to the bottom of the water storage tank.

5. The soilless mushroom cultivation basket according to claim 4, characterized in that: The inner wall of the water storage tank is lined with non-woven fabric strips.

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