Positioning device for quenching of ferrous metal smelting rolled products

By designing an eccentric wheel and vibration components, the problem of electrostatic adsorption of waste chips on the top surface of the perforated plate was solved, enabling rapid cleaning and stable support, and improving the efficiency of the quenching device for ferrous metal smelting and rolling products.

CN224358850UActive Publication Date: 2026-06-16SUZHOU ALLBEST INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU ALLBEST INTELLIGENT TECH CO LTD
Filing Date
2025-05-22
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

In existing quenching equipment for rolled products in ferrous metal smelting, the waste chips on the top surface of the perforated plate are difficult to clean due to electrostatic adsorption, resulting in cumbersome cleaning and reduced equipment efficiency.

Method used

A positioning device with an eccentric wheel and a vibration component was designed. The eccentric setting of the eccentric wheel provides kinetic energy to make the perforated plate vibrate, which works in conjunction with the vibration component to clean up waste and provide stable support when the eccentric wheel is not rotating.

Benefits of technology

It enables rapid shaking off of waste chips, improves cleaning efficiency, enhances the support effect of the perforated plate, and improves quenching efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning device for ferrous metal smelting calendered product quenching belongs to ferrous metal smelting field, a positioning device for ferrous metal smelting calendered product quenching, including base, the top surface movable mounting of base has mesh plate, the bottom end rotationally installed of mesh plate is located in the inside of base and has the cleaning roller, the inside fixed mounting of base has the support plate, the bottom surface fixed mounting of base has the mounting bracket, the inside fixed mounting of mounting bracket has the motor, the eccentric wheel is fixedly sleeved to the output shaft of motor, the top surface detachable mounting of support plate has the vibration subassembly, the bottom end all fixed mounting of mesh plate four corners has the convex support, it can realize the positioning support of mesh plate's bottom end four corners, improves its support effect, and still can cooperate vibration subassembly and realize the quick vibration to it, so that the scrap located on the top surface of mesh plate can solve the problem of electrostatic adsorption accumulation through the vibration inertia, thereby improved the quenching efficiency of equipment whole.
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Description

Technical Field

[0001] This utility model relates to the field of ferrous metal smelting, and more specifically, to a positioning device for quenching rolled products of ferrous metal smelting. Background Technology

[0002] Ferrous metals refer to a type of ferrous metal made from iron, manganese, chromium, and their alloys. When ferrous metals are smelted and rolled into products, iron and its alloys need to be quenched. However, in order to improve the quality of the product during the quenching process, a positioning device is needed to position the ferrous metals. Patent publication number CN222007884U discloses a positioning device for quenching rolled products of ferrous metal smelting, which belongs to the field of positioning device technology. A positioning device for quenching rolled products in ferrous metal smelting includes dust collection chambers located inside a base; the perforated plate is an inclined multi-hole mesh plate; three cleaning rollers are rotatably connected to the dust collection chambers on the inner side of the base; the cleaning rollers on both sides pass through the base and are fixedly connected to pulley two; the cleaning roller in the center passes through the base and is fixedly connected to pulley three; pulley one is rotatably connected to the lower ends of pulley two and pulley three on the base; pulley two, two pulley two, and pulley one are connected by a belt; motor two is fixedly installed at the lower end of the slide groove on the right side; the output end of motor two is fixedly connected to pulley one; by setting the cleaning rollers, in addition to cleaning the waste residue falling to the lower end of the perforated plate, the cleaning rollers can also support the perforated plate, improve the stability of workpiece movement, and avoid affecting the quality of the workpiece.

[0003] In existing technologies, perforated plates can only clean and collect waste that passes through the bottom side. Waste on the top surface can only fall off by its own weight and the tilt of the perforated plate. However, some waste on the surface will generate static electricity through friction, forming an adsorption, which will prevent it from falling off. Over time, if too much waste accumulates, it will require manual cleaning by the staff, which is tedious, increases the workload of the staff, and reduces the quenching efficiency of the equipment. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a positioning device for quenching rolled products of ferrous metal smelting. It can provide positioning support at the four corners of the bottom of the perforated plate, thereby improving its support effect. Furthermore, it can be used in conjunction with a vibration component to achieve rapid vibration, so that the waste chips located on the top surface of the perforated plate can overcome the problem of electrostatic adsorption and accumulation through vibration inertia, thereby improving the overall quenching efficiency of the equipment.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A positioning device for quenching rolled products of ferrous metal smelting includes a base, a perforated plate movably mounted on the top surface of the base, a cleaning roller rotatably mounted on the bottom end of the perforated plate inside the base, a support plate fixedly mounted inside the base, a mounting frame fixedly mounted on the bottom surface of the base, a motor fixedly mounted inside the mounting frame, an eccentric wheel fixedly sleeved on the output shaft of the motor, and a vibration component detachably mounted on the top surface of the support plate.

[0009] Furthermore, convex support rods are fixedly installed at the bottom ends of the four corners of the perforated plate, crossbars are fixedly installed on the sides of the convex support rods, arc-shaped plates are fixedly installed on the sides of the crossbars, and rollers are rotatably installed in the middle of the arc-shaped plates.

[0010] Furthermore, the vibration assembly includes a collar, a spring is fixedly connected to the bottom end of the collar, a right-angle rod is fixedly installed on the side of the collar, a horizontal plate is fixedly installed at the bottom end of the right-angle rod, support plates are fixedly installed on both the left and right sides of the horizontal plate, and bolts are installed on the internal threads of the support plates.

[0011] Furthermore, the collar is movably sleeved on the surface of the convex support rod.

[0012] Furthermore, the bottom end of the spring is fixedly connected to the top surface of the convex ring at the bottom end of the convex support rod.

[0013] Furthermore, the bottom end of the bolt is threaded inside the support plate.

[0014] Furthermore, the surfaces of the eccentric wheel and the roller are in contact with each other.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This scheme utilizes the eccentric wheel to make the perforated plate move up and down through its own eccentric setting, thereby achieving the purpose of providing kinetic energy for its vibration. Combined with the vibration component, it can achieve the function of rapid vibration of the plate itself, so as to quickly shake off the waste chips accumulated at the top, thereby improving its own cleaning efficiency and thus improving the overall quenching processing efficiency of the device.

[0018] (2) This solution utilizes vibration components in conjunction with support plates and convex rods to achieve a bottom-up resistance force when the eccentric wheel does not provide a source of vibration power, thereby improving the overall support effect of the perforated plate and thus improving the support effect of the workpiece during the positioning process. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional assembly structure in this utility model;

[0021] Figure 3 This is a schematic diagram of the perforated plate structure in this utility model;

[0022] Figure 4 This is a schematic diagram of the vibration component structure in this utility model.

[0023] Explanation of the labels in the diagram:

[0024] 1. Base; 2. Cleaning roller; 3. Perforated plate; 4. Support plate; 5. Mounting bracket; 6. Motor; 7. Eccentric wheel; 8. Vibration assembly; 301. Convex support rod; 302. Crossbar; 303. Arc plate; 304. Roller; 801. Collar; 802. Spring; 803. Right angle rod; 804. Horizontal plate; 805. Support plate; 806. Bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example 1:

[0029] Please see Figure 1-4 A positioning device for quenching rolled products of ferrous metal smelting includes a base 1, a perforated plate 3 movably mounted on the top surface of the base 1, a cleaning roller 2 rotatably mounted on the bottom end of the perforated plate 3 inside the base 1, a support plate 4 fixedly mounted inside the base 1, a mounting frame 5 fixedly mounted on the bottom surface of the base 1, a motor 6 fixedly mounted inside the mounting frame 5, an eccentric wheel 7 fixedly sleeved on the output shaft of the motor 6, and a vibration component 8 detachably mounted on the top surface of the support plate 4.

[0030] It should be noted that the base 1 and cleaning roller 2 in this application are the same components in the prior art, and their functions and structures are the same. Therefore, they belong to existing mature technology, so this application will not elaborate on them.

[0031] A convex support rod 301 is fixedly installed at the bottom of each of the four corners of the perforated plate 3. A crossbar 302 is fixedly installed on the side of the convex support rod 301. An arc plate 303 is fixedly installed on the side of the crossbar 302. A roller 304 is rotatably installed in the middle of the arc plate 303. The surface of the eccentric wheel 7 and the surface of the roller 304 are in contact with each other.

[0032] Specifically, the eccentric wheel 7 and the roller 304 are in contact with each other, which can make them roll relative to each other when they come into contact, thereby reducing friction and wear and extending the overall service life of the device. Secondly, the crossbar 302 and the arc plate 303 are used to connect the four convex support rods 301, thereby strengthening the bottom support and achieving the purpose of overall linkage. Furthermore, the overall structural design of the arc plate 303 can provide an installation position for the rotation of the cleaning roller 2, ensuring the cleaning efficiency of the bottom surface of the perforated plate 3.

[0033] The vibration assembly 8 includes a collar 801, a spring 802 fixedly connected to the bottom end of the collar 801, a right-angle rod 803 fixedly installed on the side of the collar 801, a horizontal plate 804 fixedly installed at the bottom end of the right-angle rod 803, support plates 805 fixedly installed on both the left and right sides of the horizontal plate 804, and bolts 806 threadedly installed inside the support plate 805. The collar 801 is movably sleeved on the surface of the convex support rod 301, the bottom end of the spring 802 is fixedly connected to the top surface of the convex ring at the bottom end of the convex support rod 301, and the bottom end of the bolt 806 is threadedly installed inside the support plate 4.

[0034] Specifically, the collar 801 and spring 802, in conjunction with the convex support rod 301, achieve high-frequency vibration of the entire perforated plate 3 through the high-frequency vibration of the spring 802, thereby improving the cleaning efficiency of the waste on its top surface. The bolts 806 and the support plate 805 can be used to fix the entire vibration assembly 8 to the support plate 4 inside the base 1, ensuring its overall positional stability. This allows the perforated plate 3 to only move upwards, while its bottom position is restricted and fixed, protecting the structural stability of the cleaning roller 2. Furthermore, without the eccentric wheel 7 rotating, the collar 801 can provide stable support for the perforated plate 3, improving the overall support capacity.

[0035] The working principle of this utility model is as follows: When too much waste accumulates on the top surface of the perforated plate 3 and needs to be cleaned, the motor 6 is started to drive the eccentric wheel 7 to rotate. The far end of the eccentric wheel 7 drives the roller 304 to move upward as a whole, thereby causing the arc plate 303 and the crossbar 302 to move the convex support rod 301 upward as a whole. During the process, the bottom end of the convex support rod 301 moves upward and drives the spring 802 to be compressed. Finally, when the far end of the eccentric wheel 7 moves away from the roller 304, the spring 802 returns to its original position, causing the perforated plate 3 to vibrate up and down in a gradually weakening manner, shaking off the waste accumulated on its top surface. Finally, the waste is collected in a centralized manner.

[0036] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A positioning device for quenching rolled products of ferrous metal smelting, comprising a base (1), characterized in that: A perforated plate (3) is movably installed on the top surface of the base (1). A cleaning roller (2) is rotatably installed inside the base (1) at the bottom end of the perforated plate (3). A support plate (4) is fixedly installed inside the base (1). A mounting frame (5) is fixedly installed on the bottom surface of the base (1). A motor (6) is fixedly installed inside the mounting frame (5). An eccentric wheel (7) is fixedly sleeved on the output shaft of the motor (6). A vibration component (8) is detachably installed on the top surface of the support plate (4).

2. The positioning device for quenching rolled products of ferrous metal smelting according to claim 1, characterized in that: A convex support rod (301) is fixedly installed at the bottom of each of the four corners of the perforated plate (3). A crossbar (302) is fixedly installed on the side of the convex support rod (301). An arc plate (303) is fixedly installed on the side of the crossbar (302). A roller (304) is rotatably installed in the middle of the arc plate (303).

3. A positioning device for quenching rolled products of ferrous metal smelting according to claim 1, characterized in that: The vibration assembly (8) includes a collar (801), a spring (802) is fixedly connected to the bottom end of the collar (801), a right-angle rod (803) is fixedly installed on the side of the collar (801), a horizontal plate (804) is fixedly installed at the bottom end of the right-angle rod (803), and support plates (805) are fixedly installed on both the left and right sides of the horizontal plate (804). Bolts (806) are installed in the internal threads of the support plates (805).

4. A positioning device for quenching rolled products of ferrous metal smelting according to claim 3, characterized in that: The collar (801) is movably sleeved on the surface of the convex support rod (301).

5. A positioning device for quenching rolled products of ferrous metal smelting according to claim 3, characterized in that: The bottom end of the spring (802) is fixedly connected to the top surface of the convex ring at the bottom end of the convex support rod (301).

6. A positioning device for quenching rolled products of ferrous metal smelting according to claim 3, characterized in that: The bottom thread of the bolt (806) is installed inside the support plate (4).

7. A positioning device for quenching rolled products of ferrous metal smelting according to claim 1, characterized in that: The surfaces of the eccentric wheel (7) and the roller (304) are in contact with each other.