Vehicle-mounted disassembling and collecting device for double-glass photovoltaic module
The vehicle-mounted double-glass photovoltaic module dismantling and collection device enables automated dismantling and classified collection, solving the problems of low dismantling efficiency and high transportation costs in traditional methods, and improving dismantling efficiency and material recycling rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YINGCHEN NEW ENERGY TECH CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-16
AI Technical Summary
Traditional manual dismantling of double-glass photovoltaic modules is inefficient and incomplete, while mechanized dismantling equipment has high transportation costs and is difficult to adapt to distributed photovoltaic scenarios. There is a lack of integrated and efficient dismantling and classification collection solutions.
Design a vehicle-mounted double-glass photovoltaic module disassembly and collection device, integrating junction box disassembly and collection mechanism, frame disassembly and collection mechanism and laminated module disassembly and recycling mechanism, combined with PLC controller to realize automated disassembly and classified collection, using pressing and transfer mechanism to ensure stable disassembly process, and heating wire to soften adhesive layer to separate laminated module.
It enables efficient dismantling and recycling of double-glass photovoltaic modules, improving dismantling efficiency, reducing transportation costs, avoiding physical damage, and increasing material recycling rate.
Smart Images
Figure CN224359135U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic module recycling technology, specifically to a vehicle-mounted double-glass photovoltaic module dismantling and collection device. Background Technology
[0002] With the rapid development of the photovoltaic industry, the demand for recycling and processing waste double-glass photovoltaic modules is becoming increasingly urgent. Traditional manual dismantling methods suffer from low efficiency, incomplete dismantling, and the potential for leakage of hazardous substances (such as glass fragments and silicon dust) that pollute the environment. Existing mechanized dismantling equipment is mostly stationary, resulting in high transportation costs and difficulty in adapting to the flexible operational needs of distributed photovoltaic scenarios. Furthermore, double-glass photovoltaic modules have a complex structure (including junction boxes, aluminum frames, laminated modules, etc.), requiring step-by-step dismantling to avoid secondary damage, while existing technologies lack integrated and efficient dismantling and classified collection solutions. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a vehicle-mounted double-glass photovoltaic module dismantling and collection device, which can realize the efficient dismantling and classified recycling of double-glass photovoltaic modules.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.
[0005] A vehicle-mounted double-glass photovoltaic module dismantling and collection device includes a container truck. The container truck has an openable and closable door on its side, and a frame is installed inside the container. The frame is equipped with a junction box dismantling and collection mechanism, a frame dismantling and collection mechanism, and a laminated module dismantling and recycling mechanism, arranged sequentially along the length of the container. A pressing and transferring mechanism is installed at the top of the container to press down the double-glass photovoltaic module during the operation of the junction box dismantling and collection mechanism and the frame dismantling and collection mechanism, and to transfer the double-glass photovoltaic module after their operation. A PLC controller is also installed inside the container, and the output of the PLC controller is connected to the controlled terminals of the junction box dismantling and collection mechanism, the frame dismantling and collection mechanism, the laminated module dismantling and recycling mechanism, and the pressing and transferring mechanism, respectively.
[0006] Preferably, the pressing and transferring mechanism includes a transfer electric guide rail arranged on the top of the container along the length of the container, a transfer support arm arranged on the slider of the transfer electric guide rail, a transfer telescopic cylinder arranged on the transfer support arm, and a pressing transfer suction cup connected to the telescopic rod of the transfer telescopic cylinder facing downward; the output end of the PLC controller is respectively connected to the controlled ends of the transfer electric guide rail, the transfer telescopic cylinder and the pressing transfer suction cup.
[0007] Preferably, the junction box disassembly and collection mechanism includes a placement plate mounted on a frame for placing double-glass photovoltaic modules and a first detection sensor for detecting when the double-glass photovoltaic modules are in place. The placement plate has a through hole for exposing the junction box at the bottom of the double-glass photovoltaic modules. A junction box disassembly telescopic cylinder is horizontally mounted on one side of the placement plate on the frame. The telescopic rod end of the junction box disassembly telescopic cylinder is provided with a junction box disassembly sliding seat at both ends that are slidably assembled with the frame. The side of the junction box disassembly sliding seat away from the junction box disassembly telescopic cylinder is provided with a scraper for scraping the junction box off the bottom of the double-glass photovoltaic modules under the drive of the junction box disassembly telescopic cylinder. A junction box collection box located below the placement plate is also placed on the frame for catching fallen junction boxes. The input terminal of the PLC controller is connected to the output terminal of the first detection sensor, and the output terminal of the PLC controller is connected to the controlled terminal of the junction box disassembly telescopic cylinder.
[0008] Preferably, the frame disassembly and collection mechanism includes a support plate mounted on a frame for supporting the double-glass photovoltaic module from the bottom and suspending the frame around the double-glass photovoltaic module, and a second detection sensor for detecting that the double-glass photovoltaic module is in place; the support plate is provided with a frame disassembly and collection component mounted on the frame for disassembling and collecting the four frames from the four sides of the double-glass photovoltaic module.
[0009] Preferably, the frame disassembly and collection assembly includes a frame disassembly telescopic cylinder horizontally mounted on the frame. The telescopic rod end of the frame disassembly telescopic cylinder is provided with a frame disassembly sliding seat at both ends that are slidably assembled with the frame. The side of the frame disassembly sliding seat away from the frame disassembly telescopic cylinder is provided with an electric gripper for holding the frame and pulling the frame under the drive of the frame disassembly telescopic cylinder to separate the frame from the laminated component of the double-glass photovoltaic module. The frame is also provided with a frame collection box located on one side below the support plate for collecting the fallen frame after the electric gripper is released. The input end of the PLC controller is connected to the output end of the second detection sensor, and the output end of the PLC controller is respectively connected to the controlled ends of the frame disassembly telescopic cylinder and the electric gripper.
[0010] Preferably, the lamination assembly disassembly and recycling mechanism includes an adsorption plate mounted on a frame for placing the lamination assembly and a third detection sensor for detecting when the lamination assembly is in place. A lamination assembly disassembly suction cup for adsorbing the lamination assembly from its bottom is located in the middle of the adsorption plate. The frame is equipped with a horizontally movable lamination assembly disassembly assembly for disassembling the lamination assembly. Along the length of the container, the frame is also equipped with, in sequence, a front glass collection box for collecting the front glass, a battery cell collection box for collecting the battery cells, and a back glass collection box for collecting the back glass, located on the side of the adsorption plate furthest from the frame disassembly and collection mechanism. A sorting assembly for sorting the front glass, battery cells, and back glass is located at the top of the container.
[0011] Preferably, the lamination assembly disassembly assembly includes a lead screw horizontally rotatably mounted on a frame. One end of the lead screw is connected to a translation drive motor mounted on the frame. A translation seat is mounted on the lead screw nut. Slide rails located on both sides of the bottom of the translation seat and parallel to the lead screw, and mounted on the frame, are slidably connected to the bottom of the translation seat. Four lamination assembly disassembly telescopic cylinders arranged in a rectangle are mounted on the top of the translation seat. The telescopic rods of two lamination assembly disassembly telescopic cylinders spaced apart along the translation direction of the translation seat are equipped with a horizontally mounted conductive rod connected to a power source. Several heating wires for inserting the adhesive layer of the lamination assembly are arranged between the two conductive rods. The input terminal of the PLC controller is connected to the output terminal of the third detection sensor. The output terminal of the PLC controller is connected to the controlled ends of the translation drive motor, the lamination assembly disassembly telescopic cylinders, and the conductive rods, respectively.
[0012] Preferably, the sorting assembly includes a sorting electric guide rail disposed on the top of the container along the length of the container, a sorting support arm disposed on the slider of the sorting electric guide rail, a sorting telescopic cylinder disposed on the sorting support arm, and a sorting suction cup disposed on the telescopic rod of the sorting telescopic cylinder with its telescopic rod facing downward; the output end of the PLC controller is respectively connected to the controlled ends of the sorting electric guide rail, the sorting telescopic cylinder and the sorting suction cup.
[0013] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.
[0014] This invention integrates disassembly and collection functions into a container truck, allowing for flexible access to distributed photovoltaic power station sites and solving the problems of high deployment costs and poor adaptability of fixed equipment. Through the inclusion of junction box disassembly and collection mechanisms, frame disassembly and collection mechanisms, laminated module disassembly and recycling mechanisms, and pressing and transfer mechanisms, fully automated disassembly and sorting of junction boxes, frames, and laminated modules can be achieved, thereby improving the disassembly and collection efficiency of double-glass photovoltaic modules. Simultaneously, the pressing and transfer mechanism ensures stable module fixation during disassembly. The heating wire softens the adhesive layer to separate the laminated modules, avoiding physical damage and improving material recycling rates. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the container truck structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the junction box disassembly and collection mechanism, the frame disassembly and collection mechanism, and the laminate assembly disassembly and recycling mechanism of this utility model.
[0017] Figure 3 This is a schematic diagram of the sorting component and the pressing and transferring mechanism of this utility model;
[0018] Figure 4This is a schematic diagram of the pressing and transferring mechanism of this utility model;
[0019] Figure 5 This is a schematic diagram of the junction box disassembly and collection mechanism of this utility model;
[0020] Figure 6 This is a schematic diagram of the frame disassembly and collection component structure of this utility model;
[0021] Figure 7 This is a schematic diagram of the disassembled structure of the laminated component of this utility model.
[0022] The components include: 1. Container truck, 11. Container door, 2. Frame, 3. Junction box disassembly and collection mechanism, 31. Placement plate, 311. Through hole, 32. Junction box disassembly telescopic cylinder, 33. Junction box disassembly sliding seat, 34. Shovel, 4. Frame disassembly and collection mechanism, 41. Support plate, 42. Frame disassembly and collection assembly, 421. Frame disassembly telescopic cylinder, 422. Frame disassembly sliding seat, 423. Electric gripper, 424. Frame collection box, 5. Laminate assembly disassembly and recycling mechanism, 51. Adsorption plate, 52. Laminate assembly disassembly suction cup, 53. Layer 531. Laminating assembly disassembly assembly; 532. Lead screw; 533. Slide rail; 534. Translation seat; 535. Translation drive motor; 536. Laminating assembly disassembly telescopic cylinder; 537. Conductive rod; 54. Heating wire; 55. Sorting assembly; 56. Sorting electric guide rail; 57. Sorting support arm; 58. Sorting suction cup; 59. Front glass plate collection box; 50. Battery cell collection box; 61. Back glass collection box; 62. Pressing and transfer mechanism; 63. Transfer electric guide rail; 64. Transfer support arm; 65. Transfer telescopic cylinder; 66. Pressing and transfer suction cup. Detailed Implementation
[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0024] A vehicle-mounted double-glass photovoltaic module dismantling and collection device, combined with Figures 1 to 2As shown, the system includes a container truck 1, with an openable and closable door 11 on the side of the container. A frame 2 is installed inside the container. The frame 2 is equipped with a junction box disassembly and collection mechanism 3, a frame disassembly and collection mechanism 4, and a laminated module disassembly and recycling mechanism 5, arranged sequentially along the length of the container. The junction box disassembly and collection mechanism 3 is used to disassemble and collect the junction boxes of the double-glass photovoltaic modules; the frame disassembly and collection mechanism 4 is used to disassemble and collect the frames of the double-glass photovoltaic modules; and the laminated module disassembly and recycling mechanism 5 is used to disassemble the laminated module (the remaining part of the double-glass photovoltaic module after removing the junction box and frame, including the front glass, solar cells, and back glass arranged sequentially from top to bottom, with adjacent layers bonded together by adhesive) into the front glass, solar cells, and back glass, and collect them separately. A pressing and transferring mechanism 6 is installed at the top of the container. This mechanism is used to press down the double-glass photovoltaic modules during the operation of the junction box disassembly and collection mechanism 3 and the frame disassembly and collection mechanism 4, and also to transfer the double-glass photovoltaic modules after these mechanisms have finished operating. A PLC controller is also installed inside the container. The output of the PLC controller is connected to the controlled terminals of the junction box disassembly and collection mechanism 3, the frame disassembly and collection mechanism 4, the laminated module disassembly and recycling mechanism 5, and the pressing and transferring mechanism 6, respectively, thereby achieving automatic control of the double-glass photovoltaic module disassembly and collection process.
[0025] like Figures 3 to 4As shown, the pressing and transfer mechanism 6 includes a transfer electric guide rail 61 installed on the top of the container along its length. A transfer support arm 62 is mounted on the slider of the transfer electric guide rail 61, and a transfer telescopic cylinder 63 is mounted on the transfer support arm 62. The telescopic rod of the transfer telescopic cylinder 63 is positioned downwards and connected to a pressing transfer suction cup 64. When the double-glass photovoltaic module is located at the junction box disassembly and collection mechanism 3, the transfer electric guide rail 61 drives the transfer support arm 62 to move directly above the double-glass photovoltaic module. The transfer telescopic cylinder 63 extends, causing the pressing transfer suction cup 64 to descend and press down on the double-glass photovoltaic module from the top, preventing displacement. The junction box disassembly and collection mechanism 3 then disassembles the junction box. After disassembly, the pressing transfer suction cup 64 is activated to absorb the disassembled double-glass photovoltaic module from the junction box. Simultaneously, the transfer telescopic cylinder 63 retracts, and the transfer electric guide rail 61 drives the transfer support arm 62 to move to the frame disassembly and collection mechanism 4. The telescopic cylinder 63 extends, causing the downward transfer suction cup 64 to descend and place the double-glass photovoltaic module at the frame disassembly and collection mechanism 4. At the same time, the downward transfer suction cup 64 closes and presses down on the double-glass photovoltaic module to prevent displacement. The frame disassembly and collection mechanism 4 disassembles the frame. After the frame is disassembled, the downward transfer suction cup 64 is activated to adsorb the laminated module. At the same time, the telescopic cylinder 63 retracts, and the electric guide rail 61 drives the transfer support arm 62 to move to the laminated module disassembly and recycling mechanism 5. Then, the downward transfer suction cup 64 closes, and the downward transfer mechanism 6 returns to the junction box disassembly and collection mechanism 3 to continue working.
[0026] The junction box disassembly and collection mechanism 3 includes an upper placement plate 31 mounted on the frame 2 and a first detection sensor. The placement plate 31 is used to place the double-glass photovoltaic module. The placement plate 31 has a through hole 311 to expose the junction box at the bottom of the double-glass photovoltaic module. The size of the placement plate 31 is smaller than the double-glass photovoltaic module, thus suspending the frame so that the junction box can be exposed through the through hole 311. The first detection sensor is used to detect whether the double-glass photovoltaic module is properly placed. A junction box disassembly telescopic cylinder 32 is mounted on the frame 2, horizontally positioned on one side of the placement plate 31. Figure 5As shown, a junction box disassembly sliding seat 33 is provided at the end of the telescopic rod of the junction box disassembly telescopic cylinder 32. Both ends of the junction box disassembly sliding seat 33 are slidably assembled with the frame 2. A scraper 34 is provided on the side of the junction box disassembly sliding seat 33 away from the junction box disassembly telescopic cylinder 32. The scraper 34 is used to scrape the junction box off the bottom of the double-glass photovoltaic module under the drive of the junction box disassembly telescopic cylinder 32, thereby achieving the disassembly of the junction box. A junction box collection box is also placed on the frame 2, located below the placement plate 31. The junction box collection box is used to catch fallen junction boxes, thereby achieving the collection of the junction boxes. Specifically, the double-glass photovoltaic module is transported onto the placement plate 31, and a first detection sensor detects whether the double-glass photovoltaic module is placed in place. If in position, the telescopic rod of the junction box disassembly telescopic cylinder 32 extends, driving the junction box disassembly sliding seat 33 to move horizontally along the frame 2. The scraper 34 moves with the junction box disassembly sliding seat 33, inserting itself from the connection edge between the junction box and the back glass of the double-glass photovoltaic module, and scraping the junction box off the back glass through horizontal thrust. The blade of the scraper 34 is designed to be thin and sharp (such as stainless steel) to ensure that it can cut the adhesive layer or fixing screws without damaging the back glass of the module. The scraped-off junction box falls into the junction box collection box below the placement plate 31 under gravity, completing the collection.
[0027] The frame disassembly and collection mechanism 4 includes a support plate 41 and a second detection sensor mounted on the frame 2. The support plate 41 supports the double-glass photovoltaic module from the bottom and suspends the frame around the double-glass photovoltaic module. Frame disassembly and collection components 42 are mounted around the support plate 41 and mounted on the frame 2. The frame disassembly and collection components 42 are used to disassemble and collect the four frames from the four sides of the double-glass photovoltaic module. The second detection sensor is used to detect whether the double-glass photovoltaic module is in place.
[0028] like Figure 6As shown, the frame disassembly and collection assembly 42 includes a frame disassembly telescopic cylinder 421, which is horizontally mounted on the frame 2. A frame disassembly sliding seat 422 is provided at the end of the telescopic rod of the frame disassembly telescopic cylinder 421. Both ends of the sliding seat 422 are slidably assembled with the frame 2. An electric gripper 423 is provided on the side of the sliding seat 422 away from the frame disassembly telescopic cylinder 421. The electric gripper 423 is used to hold the frame and pull it under the drive of the frame disassembly telescopic cylinder 421 to separate the frame from the laminated module of the double-glass photovoltaic module. A frame collection box 424 is also placed on the frame 2, located below the support plate 41. The frame collection box 424 is used to collect the fallen frame after the electric gripper 423 is released. Specifically, the double-glass photovoltaic module is transferred to the support plate 41, and a second detection sensor detects whether the double-glass photovoltaic module is in place. If in position, the electric grippers 423 of the frame disassembly and collection assembly 42 correspond to the four frame positions of the double-glass photovoltaic module. The telescopic rod of the frame disassembly telescopic cylinder 421 extends, driving the frame disassembly sliding seat 422 to move the electric grippers 423 towards the module frame until the grippers catch the edge of the frame. The electric grippers 423 tighten the gripper fingers through the built-in motor, and the clamping force is adjustable to ensure a firm grip on the frame and prevent deformation. Then the telescopic rod of the frame disassembly telescopic cylinder 421 retracts, pulling the electric grippers 423 and the frame away from the laminated module of the double-glass photovoltaic module, realizing the synchronous disassembly of the four frames of the double-glass photovoltaic module. Since the support plate 41 only supports the middle part of the double-glass photovoltaic module (the bottom of the frame is suspended), the frame separates from the laminated module under the action of tension. After the electric grippers 423 are released, the frame falls into the frame collection box 424 below.
[0029] The lamination assembly dismantling and recycling mechanism 5 includes an adsorption plate 51 and a third detection sensor mounted on the frame 2. The adsorption plate 51 is used to place the lamination assembly, and a lamination assembly dismantling suction cup 52 is provided in the middle of the adsorption plate 51 to adsorb the lamination assembly from the bottom. The third detection sensor is used to detect whether the lamination assembly is placed in place. A horizontally movable lamination assembly dismantling assembly 53 is provided on the frame 2 for dismantling the lamination assembly. Along the length of the container, the frame 2 also has a front glass panel collection box 55, a battery cell collection box 56, and a back glass panel collection box 57 located on the side of the adsorption plate 51 away from the frame dismantling and collection mechanism 4. The front glass panel collection box 55 is used to collect the front glass panel; the battery cell collection box 56 is used to collect the battery cells; and the back glass panel collection box 57 is used to collect the back glass panel. The container is equipped with a sorting assembly 54 on the top. The sorting assembly 54 is used to sort the front glass panel, battery cells and back glass, so that the disassembled front glass panel, battery cells and back glass are placed into the corresponding collection boxes.
[0030] like Figure 7As shown, the lamination assembly disassembly assembly 53 includes a lead screw 531 horizontally rotatably mounted on the frame 2. One end of the lead screw 531 is connected to a translation drive motor 534 mounted on the frame 2. A translation seat 533 is mounted on the lead screw nut of the lead screw 531. Slide rails 532 mounted on the frame 2 are slidably connected to both sides of the bottom of the translation seat 533. The slide rails 532 are located on both sides of the lead screw 531 and are parallel to the lead screw 531. Four lamination assembly disassembly telescopic cylinders 535 arranged in a rectangle are mounted on the top of the translation seat 533. A horizontally mounted conductive rod 536 is mounted at the end of the telescopic rod of two lamination assembly disassembly telescopic cylinders 535 spaced apart along the translation direction of the translation seat 533. The conductive rod 536 is connected to a power source, and several heating wires 537 are arranged between the two conductive rods 536. The heating wires 537 are used to penetrate the adhesive layer of the lamination assembly and heat the adhesive layer.
[0031] The sorting assembly 54 includes a sorting electric guide rail 541 arranged along the length of the container and located at the top inside the container. A sorting support arm 542 is arranged on the slider of the sorting electric guide rail 541. A sorting telescopic cylinder is arranged on the sorting support arm 542. The telescopic rod of the sorting telescopic cylinder is arranged downward and connected to a sorting suction cup 543.
[0032] Specifically, the adsorption plate 51 is fixed to the lamination assembly by the lamination assembly disassembly suction cup 52 to prevent movement during disassembly; after the conductive rod 536 of the lamination assembly disassembly component 53 is energized, the heating wire 537 heats up, and the lamination assembly disassembly telescopic cylinder 535 moves to adjust the heating wire 537 to a suitable height; the translation drive motor 534 drives the lead screw 531 to rotate, driving the translation seat 533 and the heating wire 537 to move horizontally, so that the heating wire penetrates the adhesive layer between the front glass plate and the battery cell on the lamination assembly and covers the area to be separated, softening the adhesive layer; then the telescopic rod of the lamination assembly disassembly telescopic cylinder 535 extends, pushing the heating wire 537 upward, using thermal expansion and mechanical force to separate the front glass plate from the battery cell. The sorting component 54 operates, and the sorting suction cup 543 picks up the front glass plate and puts it into the front glass plate collection box 55. Then the lamination assembly disassembly assembly 53 is reset, and the lamination assembly disassembly telescopic cylinder 535 is activated to adjust the heating wire 537 to a suitable height. The above actions are repeated, and the heating wire 537 penetrates the adhesive layer between the back glass and the battery cell to separate and collect the battery cell.
[0033] The input terminal of the PLC controller is connected to the output terminals of the first detection sensor, the second detection sensor, and the third detection sensor, respectively. The output terminal of the PLC controller is connected to the controlled terminals of the transfer electric guide rail 61, the transfer telescopic cylinder 63, the pressing transfer suction cup 64, the junction box disassembly telescopic cylinder 32, the frame disassembly telescopic cylinder 421, the electric gripper 423, the translation drive motor 534, the lamination component disassembly telescopic cylinder 535, the conductive rod 536, the sorting electric guide rail 541, the sorting telescopic cylinder, and the sorting suction cup 543, thereby realizing the automatic control of the device in the process of disassembling and collecting double-glass photovoltaic modules.
[0034] When using this utility model, after the container truck 1 stops at the double-glass photovoltaic module recycling point, the container door 11 is opened, and the double-glass photovoltaic modules to be disassembled are moved to the initial work position of the frame 2, that is, the junction box disassembly and collection mechanism 3. The PLC controller starts the process as follows:
[0035] Junction box disassembly: After the first detection sensor on the placement plate 31 is in place, the junction box disassembly telescopic cylinder 32 drives the scraper 34 to scrape the junction box off from the bottom of the component, and the junction box falls into the junction box collection box below.
[0036] Frame disassembly: The double-glass photovoltaic module is transferred to the frame disassembly and collection mechanism 4. The support plate 41 supports the module. The electric grippers 423 of the frame disassembly and collection mechanism 42 hold the four sides of the frame and pull them apart. The frame falls into the frame collection box 424.
[0037] Laminated module separation: The laminated module is transferred to the laminated module dismantling and recycling mechanism 5. The adsorption plate 51 holds the laminated module, and the heating wire 537 heats and softens the adhesive layer before inserting it between the front glass panel and the solar cells. The laminated module dismantling telescopic cylinder 535 rises to separate the front glass panel; the sorting suction cup 543 places the front glass panel into the front glass panel collection box 55. The process is repeated to separate the solar cells and back glass, and they are collected into their respective collection boxes.
Claims
1. A vehicle-mounted double-glass photovoltaic module dismantling and collection device, characterized in that: The container includes a container truck (1), which has an openable and closable door (11) on the side of the container. The container is equipped with a frame (2). The frame (2) is equipped with a junction box disassembly and collection mechanism (3), a frame disassembly and collection mechanism (4), and a laminated component disassembly and recycling mechanism (5) arranged sequentially along the length of the container. The top of the container is equipped with a pressing and transferring mechanism (6) for pressing down the double-glass photovoltaic module when the junction box disassembly and collection mechanism (3) and the frame disassembly and collection mechanism (4) are working, and for transferring the double-glass photovoltaic module after the junction box disassembly and collection mechanism (3) and the frame disassembly and collection mechanism (4) have finished working. The container is also equipped with a PLC controller, and the output end of the PLC controller is connected to the controlled end of the junction box disassembly and collection mechanism (3), the frame disassembly and collection mechanism (4), the laminated component disassembly and recycling mechanism (5), and the pressing and transferring mechanism (6).
2. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 1, characterized in that: The pressing and transfer mechanism (6) includes a transfer electric guide rail (61) set on the top of the container along the length of the container. A transfer support arm (62) is set on the slider of the transfer electric guide rail (61). A transfer telescopic cylinder (63) is set on the transfer support arm (62). The telescopic rod of the transfer telescopic cylinder (63) is set downward and connected to a pressing transfer suction cup (64). The output end of the PLC controller is connected to the controlled end of the transfer electric guide rail (61), the transfer telescopic cylinder (63) and the pressing transfer suction cup (64) respectively.
3. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 2, characterized in that: The junction box disassembly and collection mechanism (3) includes a placement plate (31) mounted on the frame (2) for placing the double-glass photovoltaic module and having a size smaller than the double-glass photovoltaic module to suspend the frame, and a first detection sensor for detecting that the double-glass photovoltaic module is in place. The placement plate (31) has a through hole (311) for exposing the junction box at the bottom of the double-glass photovoltaic module. The frame (2) is provided with a junction box disassembly telescopic cylinder (32) horizontally mounted on one side of the placement plate (31). The telescopic rod end of the junction box disassembly telescopic cylinder (32) is provided with two ends that slide against the frame (2). The junction box disassembly sliding seat (33) of the moving assembly is provided with a shovel (34) on the side away from the junction box disassembly telescopic cylinder (32) for scraping the junction box from the bottom of the double glass photovoltaic module under the drive of the junction box disassembly telescopic cylinder (32); a junction box collection box located below the placement plate (31) is also placed on the frame (2) for catching the dropped junction box; the input end of the PLC controller is connected to the output end of the first detection sensor, and the output end of the PLC controller is connected to the controlled end of the junction box disassembly telescopic cylinder (32).
4. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 2, characterized in that: The frame disassembly and collection mechanism (4) includes a support plate (41) set on the frame (2) for supporting the double-glass photovoltaic module from the bottom and suspending the frame around the double-glass photovoltaic module, and a second detection sensor for detecting that the double-glass photovoltaic module is placed in place; the support plate (41) is provided with a frame disassembly and collection component (42) set on the frame (2) for disassembling and collecting the four frames from the four sides of the double-glass photovoltaic module.
5. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 4, characterized in that: The frame disassembly and collection assembly (42) includes a frame disassembly telescopic cylinder (421) horizontally arranged on the frame (2). The telescopic rod end of the frame disassembly telescopic cylinder (421) is provided with a frame disassembly sliding seat (422) with both ends slidably assembled with the frame (2). The side of the frame disassembly sliding seat (422) away from the frame disassembly telescopic cylinder (421) is provided with an electric gripper (423) for holding the frame and pulling the frame under the drive of the frame disassembly telescopic cylinder (421) to separate the frame from the laminated component of the double-glass photovoltaic module. The frame (2) is also provided with a frame collection box (424) located below the support plate (41) for collecting the fallen frame after the electric gripper (423) is released. The input end of the PLC controller is connected to the output end of the second detection sensor, and the output end of the PLC controller is connected to the controlled end of the frame disassembly telescopic cylinder (421) and the electric gripper (423) respectively.
6. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 5, characterized in that: The lamination assembly disassembly and recycling mechanism (5) includes an adsorption plate (51) for placing the lamination assembly on the frame (2) and a third detection sensor for detecting that the lamination assembly is in place. The adsorption plate (51) is provided with a lamination assembly disassembly suction cup (52) for adsorbing the lamination assembly from the bottom of the lamination assembly in the middle. The frame (2) is provided with a horizontally movable lamination assembly disassembly assembly (53) for disassembling the lamination assembly. The frame (2) is also provided with a front glass plate collection box (55) for collecting the front glass plate, a battery cell collection box (56) for collecting the battery cells, and a back glass collection box (57) for collecting the back glass, located on the side of the adsorption plate (51) away from the frame disassembly and collection mechanism (4) along the length of the container. The top of the container is provided with a sorting assembly (54) for sorting the front glass plate, battery cells, and back glass.
7. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 6, characterized in that: The lamination assembly disassembly assembly (53) includes a lead screw (531) horizontally rotatably mounted on the frame (2), one end of the lead screw (531) being connected to a translation drive motor (534) mounted on the frame (2), a translation seat (533) being mounted on the lead screw nut of the lead screw (531), and slide rails (532) located on both sides of the bottom of the translation seat (533) and parallel to the lead screw (531) and mounted on the frame (2) being slidably connected to the slide rails (532); the top of the translation seat (533) is provided with four lamination assembly disassembly telescopic cylinders arranged in a rectangle ( 535), the telescopic rods of the two lamination assembly disassembly telescopic cylinders (535) arranged at intervals along the translation direction of the translation seat (533) are provided with a horizontally arranged conductive rod (536) connected to the power supply, and a number of heating wires (537) for penetrating the adhesive layer of the lamination assembly and softening the adhesive layer are arranged between the two conductive rods (536); the input end of the PLC controller is connected to the output end of the third detection sensor, and the output end of the PLC controller is connected to the control end of the translation drive motor (534), the lamination assembly disassembly telescopic cylinder (535) and the conductive rod (536) respectively.
8. The vehicle-mounted double-glass photovoltaic module dismantling and collection device according to claim 6, characterized in that: The sorting assembly (54) includes a sorting electric guide rail (541) arranged on the top of the container along the length of the container. A sorting support arm (542) is arranged on the slider of the sorting electric guide rail (541). A sorting telescopic cylinder is arranged on the sorting support arm (542). The telescopic rod of the sorting telescopic cylinder is arranged downward and connected to a sorting suction cup (543). The output end of the PLC controller is connected to the controlled end of the sorting electric guide rail (541), the sorting telescopic cylinder and the sorting suction cup (543) respectively.