A cold bending forming apparatus with waste collecting device

Abstract

The utility model provides a cold bending forming equipment with waste collecting device, including base, the both sides fixed mounting of base top has a plurality of mounting plate, rotates and is connected with drive roll between mounting plate, is provided with extruding roller between mounting plate and located drive roll top, the mounting plate for realizing to drive roll and extruding roller installs is set, the extruding roller and drive roll for material are set to extrude and form and satisfy the need of subsequent use, the modeling of extruding roller and drive roll can be designed according to the specific need of use in the utility model for the shape required by cold pressing is not specifically limited, the punch mechanism for the part of pressing forming is set to punch and satisfy the subsequent use, and the waste produced by punching is discharged simultaneously to facilitate the subsequent centralized collection while avoiding the waste accumulation to affect the subsequent use, the first arched mounting bracket, cutting seat and cutting knife for cutting the material after processing are set.

Description

Technical Field

[0001] This utility model relates to the field of vehicle energy system technology, specifically to a cold bending forming equipment with a waste collection device. Background Technology

[0002] Cold bending is a plastic processing technology that uses multiple forming rolls to laterally bend metal coils and strips to manufacture profiles with specific cross-sections. This technology belongs to the deep processing technology of strip steel and has the characteristics of material saving, energy saving and high efficiency. During the forming process, the metal only undergoes bending deformation and the thickness remains basically unchanged. It can produce complex profiles such as channel steel, angle steel and highway guardrails. Its equipment covers processes such as uncoiling, rolling and straightening, and is widely used in construction, automobile, and machinery manufacturing.

[0003] Parts are often bent into shape by cold bending equipment during production. After forming, they often need to be stamped or punched according to the needs of the use of the parts to meet the subsequent use. However, in actual operation, the waste material produced by stamping often cannot be discharged and collected, which leads to the accumulation of waste material and affects subsequent processing. Utility Model Content

[0004] The present invention aims to solve the problems mentioned in the background art by providing a cold bending forming equipment with a waste collection device.

[0005] The specific technical solution is as follows:

[0006] A cold bending forming device with a waste collection device includes a base, multiple mounting plates fixedly installed on both sides of the top of the base, a drive roller rotatably connected between the mounting plates, an extrusion roller disposed between the mounting plates and above the drive roller, a stamping mechanism disposed on the right side of the top of the base, a first arched mounting frame fixedly installed on the top of the base and to the right of the stamping mechanism, a cutting seat fixedly installed inside the first arched mounting frame and on the top of the base, a cutting blade disposed inside the first arched mounting frame and to the right of the cutting seat, and a guide plate fixedly installed on the right side of the top of the base.

[0007] The stamping mechanism includes a second arched mounting bracket fixedly installed on the top of the base and a material guide groove opened inside the base. A support seat is fixedly installed on the inner side of the second arched mounting bracket and located on the top of the base. An installation strip is provided on the inner side of the second arched mounting bracket and located above the support seat.

[0008] As a preferred embodiment of this utility model, a stamping head is fixedly installed at the bottom of the mounting strip, and a stamping cavity is opened inside the support base.

[0009] As a preferred embodiment of this utility model, two second hydraulic rods are fixedly installed on the top of the second arched mounting frame, and the output end of the second hydraulic rod passes through the second arched mounting frame and is fixedly connected to the top of the mounting strip.

[0010] As a preferred embodiment of this utility model, two first hydraulic rods are fixedly installed on the top of the first arched mounting frame, and the output end of the first hydraulic rod passes through the first arched mounting frame and is fixedly connected to the top of the cutting blade.

[0011] As a preferred embodiment of this utility model, a drive motor is fixedly installed on the front side of the mounting plate on the top front side of the base, and the output end of the drive motor passes through the mounting plate and is fixedly connected to the front side of the drive roller.

[0012] In a preferred embodiment of this utility model, the mounting plate has a through cavity inside, and a mounting block is provided inside the through cavity. The mounting block is rotatably connected to the extrusion roller via a bearing. An adjusting threaded rod is rotatably connected to the top of the mounting block via a bearing. The top of the adjusting threaded rod passes through the mounting plate and extends to the top of the mounting plate. The adjusting threaded rod is threadedly connected to the mounting plate.

[0013] As a preferred embodiment of this utility model, the mounting plate has limit grooves on both sides of the through cavity, and limit blocks are slidably connected inside the limit grooves, with one side of the limit block being fixedly connected to the mounting block.

[0014] This utility model has the following beneficial effects:

[0015] 1. The cold bending forming equipment with a waste collection device provided by this utility model has an installation plate for mounting the drive roller and the extrusion roller. The extrusion roller and the drive roller are used to extrude and form the material to meet the needs of subsequent use. The shape of the extrusion roller and the drive roller can be designed according to specific use needs. In this utility model, the shape required for cold pressing is not specifically limited. The stamping mechanism is used to stamp the pressed and formed parts to meet the needs of subsequent use. At the same time, the waste generated by stamping is discharged to facilitate subsequent centralized collection and avoid the accumulation of waste affecting subsequent use. The first arched mounting frame, the cutting seat and the cutting blade are used to cut the processed material.

[0016] 2. The cold bending forming equipment with a waste collection device provided by this utility model is equipped with an installation strip, a support base, a stamping cavity and a stamping head for stamping the cold-formed material, and a guide groove for discharging the waste generated during stamping for subsequent centralized collection. Attached Figure Description

[0017] Figure 1A schematic diagram of the structure of a cold bending forming equipment with a waste collection device provided in an embodiment of this utility model;

[0018] Figure 2 A schematic diagram of the base structure of a cold bending forming equipment with a waste collection device provided in an embodiment of this utility model;

[0019] Figure 3 A schematic diagram of the forming mechanism of a cold bending forming equipment with a waste collection device provided in an embodiment of this utility model;

[0020] Figure 4 A schematic diagram of the stamping mechanism of a cold bending forming equipment with a waste collection device provided in an embodiment of this utility model;

[0021] Figure 5 A schematic diagram of the cutting mechanism of a cold bending forming equipment with a waste collection device provided in an embodiment of this utility model.

[0022] In the attached diagram: 1. Base; 2. Extrusion roller; 3. Stamping mechanism; 301. Guide groove; 302. Second arched mounting bracket; 303. Mounting strip; 304. Support seat; 305. Stamping chamber; 306. Stamping head; 307. Second hydraulic rod; 4. First arched mounting bracket; 5. Guide plate; 6. Mounting plate; 7. Through cavity; 8. Drive roller; 9. Adjusting threaded rod; 10. Limiting block; 11. Mounting block; 12. Limiting groove; 13. Drive motor; 14. First hydraulic rod; 15. Cutting seat; 16. Cutting blade. Detailed Implementation

[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0025] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0026] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Example

[0028] The cold bending forming equipment with a waste collection device provided in this embodiment, such as Figures 1-5 As shown, the system includes a base 1, with multiple mounting plates 6 fixedly installed on both sides of the top of the base 1. Drive rollers 8 are rotatably connected between the mounting plates 6. Extrusion rollers 2 are positioned between the mounting plates 6 and above the drive rollers 8. A stamping mechanism 3 is located on the right side of the top of the base 1. A first arched mounting frame 4 is fixedly installed on the top of the base 1 and to the right of the stamping mechanism 3. A cutting seat 15 is fixedly installed inside the first arched mounting frame 4 and on the top of the base 1. A cutting blade 16 is positioned inside the first arched mounting frame 4 and to the right of the cutting seat 15. A guide plate 5 is fixedly installed on the right side of the top of the base 1. The mounting plates 6 are used for... The drive roller 8 and extrusion roller 2 are installed to extrude and form materials to meet subsequent use requirements. The shape of the extrusion roller 2 and drive roller 8 can be designed according to specific use requirements. In this utility model, the shape required for cold pressing is not specifically limited. The stamping mechanism 3 is used to stamp the pressed parts to meet subsequent use requirements. At the same time, the waste generated by stamping is discharged to facilitate subsequent centralized collection and avoid the accumulation of waste to affect subsequent use. The first arched mounting frame 4, cutting seat 15 and cutting blade 16 are used to cut the processed materials.

[0029] The stamping mechanism 3 includes a second arched mounting bracket 302 fixedly installed on the top of the base 1 and a material guide groove 301 opened inside the base 1. A support seat 304 is fixedly installed on the inner side of the second arched mounting bracket 302 and located on the top of the base 1. An installation strip 303 is provided on the inner side of the second arched mounting bracket 302 and above the support seat 304. The installation strip 303, support seat 304, stamping cavity 305 and stamping head 306 are used to stamp the cold-pressed material. The material guide groove 301 is used to discharge the waste generated by stamping for subsequent centralized collection.

[0030] A stamping head 306 is fixedly installed at the bottom of the mounting strip 303. A stamping cavity 305 is opened inside the support base 304. The number and position of the stamping cavity 305 and the stamping head 306 can be adjusted or increased according to specific processing needs. No specific quantity or position limit is made in this solution.

[0031] Two second hydraulic rods 307 are fixedly installed on the top of the second arched mounting bracket 302. The output end of the second hydraulic rod 307 passes through the second arched mounting bracket 302 and is fixedly connected to the top of the mounting strip 303. The second hydraulic rods 307 are used to push the mounting strip 303 to drive the stamping head 306 down, and in cooperation with the stamping cavity 305, the stamping process of the parts is realized.

[0032] Two first hydraulic rods 14 are fixedly installed on the top of the first arched mounting frame 4. The output end of the first hydraulic rod 14 passes through the first arched mounting frame 4 and is fixedly connected to the top of the cutting blade 16. The first hydraulic rods 14 are set to push the cutting blade 16 down to cut the material under the action of the cutting seat 15.

[0033] A drive motor 13 is fixedly installed on the front side of the mounting plate 6 at the top of the base 1. The output end of the drive motor 13 passes through the mounting plate 6 and is fixedly connected to the front side of the drive roller 8. The drive motor 13 is used to drive the rotation of the drive roller 8, thereby driving the material to move and facilitate cold pressing.

[0034] The mounting plate 6 has a cavity 7 inside, and a mounting block 11 is installed inside the cavity 7. The mounting block 11 is rotatably connected to the extrusion roller 2 via a bearing. The top of the mounting block 11 is rotatably connected to an adjusting threaded rod 9 via a bearing. The top of the adjusting threaded rod 9 passes through the mounting plate 6 and extends to the top of the mounting plate 6. The adjusting threaded rod 9 is threadedly connected to the mounting plate 6. The mounting block 11 is used to install the extrusion roller 2, and the adjusting threaded rod 9 is used to drive the mounting block 11 to move the extrusion roller 2 up and down, thereby realizing the cold pressing of materials of different thicknesses.

[0035] Limiting grooves 12 are provided inside the mounting plate 6 and on both sides of the through cavity 7. Limiting blocks 10 are slidably connected inside the limiting grooves 12. One side of the limiting block 10 is fixedly connected to the mounting block 11. The limiting blocks 10 and limiting grooves 12 are provided to limit the mounting block 11 and increase the stability of the mounting block 11 and the extrusion roller 2 during operation and lifting.

[0036] In use, the thickness of the material to be cold-pressed is determined by adjusting the rotation of the threaded rod 9 to drive the mounting block 11 to raise and lower the extrusion roller 2. After adjustment, the material is fed to the inside of the extrusion roller 2 and the drive roller 8 via the left side. The drive motor 13 drives the rotation of the drive roller 8, thereby moving the material. Under the gradual cold pressing of multiple sets of extrusion rollers 2 and drive rollers 8, the material is cold-pressed. The formed part moves between the mounting strip 303 and the support seat 304. The second hydraulic rod 307 pushes the mounting strip 303 to lower the stamping head 306, which stamps the part under the action of the stamping chamber 305. Waste material is discharged through the guide groove 301. The stamped part continues to move between the cutting seat 15 and the cutting blade 16. The first hydraulic rod 14 pushes the cutting blade 16 to lower, which cuts the part under the action of the cutting seat 15. The cut part falls onto the top of the guide plate 5 for subsequent collection.

[0037] The composition and working principle of the waste collection device.

[0038] I. Composition of Waste Collection Device

[0039] The waste collection device of this cold bending forming equipment achieves its waste collection function through the coordinated operation of multiple structures within the equipment. Its components are as follows:

[0040] Material guide groove 301: It is formed inside the base 1 and located below the stamping mechanism 3. It is used to receive and discharge the waste generated during the stamping process.

[0041] Supporting structures for the stamping mechanism:

[0042] Stamping head 306 and stamping cavity 305: When the stamping head stamps the cold-formed material, the waste generated falls into the guide groove 301 through the stamping cavity 305.

[0043] Support base 304: An internal stamping cavity 305 is provided to facilitate the falling of waste material.

[0044] Other auxiliary structures: The base 1 serves as the overall support foundation, ensuring the stable installation of structures such as the guide groove 301; the second arched mounting bracket 302 provides an installation carrier for stamping-related components, indirectly ensuring the stability of waste generation and discharge.

[0045] II. Working Principle

[0046] The working process of the waste collection device is closely integrated with the stamping process of the equipment. The specific process is as follows:

[0047] Waste generation: When the cold-pressed material moves above the support seat 304 of the stamping mechanism 3, the second hydraulic rod 307 pushes the mounting strip 303 to drive the stamping head 306 down, which cooperates with the stamping cavity 305 in the support seat 304 to stamp the material. The waste generated in this process (such as punching waste) will fall through the stamping cavity 305.

[0048] Waste discharge: The falling waste directly enters the guide groove 301 inside the base 1, and the guide groove 301 guides the waste to the outside of the equipment or the designated collection area.

[0049] Centralized collection: Waste discharged through the guide groove 301 can be collected by a subsequent centralized collection device (not specifically described in the text, but functionally required to be implemented), to avoid waste accumulation in the equipment affecting the processing flow and to achieve orderly waste treatment.

[0050] In short, this waste collection device achieves the immediate discharge and centralized collection of stamping waste through the path of "guiding waste to fall through the stamping chamber → discharging waste through the guide groove", thus ensuring the continuous and stable operation of the cold bending forming equipment.

[0051] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cold bending forming device with a waste collection device, characterized in that, Includes a base (1), on both sides of the top of the base (1) are fixedly installed multiple mounting plates (6), a drive roller (8) is rotatably connected between the mounting plates (6), an extrusion roller (2) is arranged between the mounting plates (6) and above the drive roller (8), a stamping mechanism (3) is arranged on the right side of the top of the base (1), a first arched mounting frame (4) is fixedly installed on the top of the base (1) and on the right side of the stamping mechanism (3), a cutting seat (15) is fixedly installed inside the first arched mounting frame (4) and on the top of the base (1), a cutting blade (16) is arranged inside the first arched mounting frame (4) and on the right side of the cutting seat (15), and a guide plate (5) is fixedly installed on the right side of the top of the base (1). The stamping mechanism (3) includes a second arched mounting bracket (302) fixedly installed on the top of the base (1) and a guide groove (301) opened inside the base (1). A support seat (304) is fixedly installed on the inner side of the second arched mounting bracket (302) and on the top of the base (1). An installation strip (303) is provided on the inner side of the second arched mounting bracket (302) and above the support seat (304).

2. The cold bending forming equipment with a waste collection device according to claim 1, characterized in that, A stamping head (306) is fixedly installed at the bottom of the mounting strip (303), and a stamping cavity (305) is opened inside the support base (304).

3. The cold bending forming equipment with a waste collection device according to claim 1, characterized in that, Two second hydraulic rods (307) are fixedly installed on the top of the second arched mounting bracket (302). The output end of the second hydraulic rod (307) passes through the second arched mounting bracket (302) and is fixedly connected to the top of the mounting strip (303).

4. The cold bending forming equipment with a waste collection device according to claim 1, characterized in that, Two first hydraulic rods (14) are fixedly installed on the top of the first arched mounting bracket (4). The output end of the first hydraulic rod (14) passes through the first arched mounting bracket (4) and is fixedly connected to the top of the cutting blade (16).

5. The cold bending forming equipment with a waste collection device according to claim 1, characterized in that, A drive motor (13) is fixedly installed on the front side of the mounting plate (6) on the top front side of the base (1). The output end of the drive motor (13) passes through the mounting plate (6) and is fixedly connected to the front side of the drive roller (8).

6. The cold bending forming equipment with a waste collection device according to claim 1, characterized in that, The mounting plate (6) has a through cavity (7) inside, and a mounting block (11) is provided inside the through cavity (7). The mounting block (11) is rotatably connected to the extrusion roller (2) through a bearing. An adjusting threaded rod (9) is rotatably connected to the top of the mounting block (11) through a bearing. The top of the adjusting threaded rod (9) passes through the mounting plate (6) and extends to the top of the mounting plate (6). The adjusting threaded rod (9) is threadedly connected to the mounting plate (6).

7. The cold bending forming equipment with a waste collection device according to claim 6, characterized in that, Limiting grooves (12) are provided inside the mounting plate (6) and on both sides of the through cavity (7). A limiting block (10) is slidably connected inside the limiting groove (12), and one side of the limiting block (10) is fixedly connected to the mounting block (11).

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