Laser welding press-fit jig mechanism

By installing elastic elements and pressure sensors on the press-fitting fixture, combined with a lifting mechanism and a detection camera, the problem of uneven force distribution on the press-fitting fixture was solved, achieving uniform clamping force and accurate detection, thus improving welding quality.

CN224359509UActive Publication Date: 2026-06-16UNITED WINNERS LASER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
UNITED WINNERS LASER CO LTD
Filing Date
2025-05-30
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

The existing press clamps have uneven force on the elastic elements, which causes the mechanism to tilt, jam, and become stuck, affecting the accuracy of the clamping force detection.

Method used

Design a laser welding press clamping mechanism, in which an elastic element is sleeved on the clamping fixture and equipped with a pressure sensor to monitor the clamping force in real time. The lifting mechanism and guide shaft ensure uniform force distribution, and the dust removal device and inspection camera enable accurate detection.

🎯Benefits of technology

It achieves uniform force distribution on the clamping fixture, avoids mechanism tilting, accurately monitors welding clamping force, and improves detection accuracy and welding quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224359509U_ABST
    Figure CN224359509U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of laser welding press-fit fixture mechanism, comprising: box;Pressing clamp;Support plate;First movable plate, box is set in the top of first movable plate;The upper end of pressing clamp is located in first through slot and is communicated with the bottom of box by first through slot;Second movable plate, second movable plate is below first movable plate, the lower end of pressing clamp is penetrated second movable plate and extends to below second movable plate;Elastic element is sleeved on pressing clamp, and elastic element is between first movable plate and second movable plate;Pressure sensor, pressure sensor is between first movable plate and support plate;The upper and lower ends of pressure sensor are respectively connected with support plate and first movable plate.The utility model is set with elastic element and is sleeved on pressing clamp, so that pressing clamp is evenly stressed, avoid overall mechanism inclination, and the pressing force of welding can be accurately monitored in real time.
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Description

Technical Field

[0001] This utility model relates to the field of laser welding technology, and in particular to a laser welding press-fitting fixture mechanism. Background Technology

[0002] In the application of welding FPC nickel sheet fixtures, the industry standard for press-fit fixtures features a floating function and uses multiple elastic elements to provide clamping force, pressing the product's welding area for laser welding. Existing press-fit fixtures have multiple elastic elements around their perimeter. When the fixture presses down, these elements simultaneously compress and deform, generating continuous clamping force. If the clamping force is uneven, it can cause the mechanism to tilt, leading to jamming or other abnormalities in the guide mechanism. Furthermore, uneven force can damage the elastic elements or cause malfunctions in other components, affecting the accuracy of clamping force detection. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a laser welding press clamping mechanism, which is equipped with an elastic element sleeved on the clamping fixture, so that the clamping fixture is subjected to uniform force, avoids the overall mechanism from tilting, and can accurately monitor the clamping force of welding in real time.

[0004] The embodiments of this utility model are achieved through the following technical solutions:

[0005] A laser welding press-fitting fixture mechanism includes: a housing; a clamping fixture; and a support plate.

[0006] The first movable plate, the box body is disposed on the top of the first movable plate; the first movable plate has a first through groove, the upper part of the clamping clamp is located in the first through groove and communicates with the bottom of the box body through the first through groove;

[0007] The second movable plate is located below the first movable plate, and the lower end of the clamping clamp passes through the second movable plate and extends to the lower part of the second movable plate; an elastic element is sleeved on the clamping clamp, and the elastic element is located between the first movable plate and the second movable plate;

[0008] A pressure sensor is located between the first movable plate and the support plate;

[0009] The upper and lower ends of the pressure sensor are connected to the support plate and the first movable plate, respectively.

[0010] According to a preferred embodiment, the first movable plate is provided with at least two bushings;

[0011] The second movable plate is provided with at least two guide shafts, which vertically pass through the bushing.

[0012] According to a preferred embodiment, a cavity is provided inside the box;

[0013] The bottom of the clamping fixture is provided with a pressing port, which passes through the second movable plate and extends to the bottom of the second movable plate.

[0014] According to a preferred embodiment, it also includes a dust extraction pipe;

[0015] The dust extraction pipe is connected to the side wall of the housing and communicates with the cavity.

[0016] According to a preferred embodiment, the system further includes a lifting mechanism, the lifting end of which is connected to the support plate.

[0017] According to a preferred embodiment, it also includes a dust removal air knife and a fixing plate;

[0018] The dust removal air knife and the lifting mechanism are both mounted on the fixed plate, with the dust removal air knife located above the lifting mechanism.

[0019] According to a preferred embodiment, a detection camera is also provided on the fixing plate;

[0020] The detection camera is located on one side of the lifting mechanism.

[0021] According to a preferred embodiment, a first limiting groove is provided at the bottom of the first movable plate;

[0022] The top of the second movable plate is provided with a second limiting groove;

[0023] The upper end of the elastic element is located within the first limiting groove;

[0024] The lower end of the elastic element is located within the second limiting groove.

[0025] According to a preferred embodiment, the elastic element is located at the top of the clamping clamp;

[0026] The top of the cavity has an opening, which is connected to the pressure port.

[0027] According to a preferred embodiment, the width of the housing is greater than the width of the clamping fixture.

[0028] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects:

[0029] This utility model has a reasonable design and simple structure. It is equipped with an elastic element that is sleeved on the clamping fixture, so that the clamping fixture is subjected to uniform force, avoids the overall mechanism from tilting, and can accurately monitor the clamping force of welding in real time. Attached Figure Description

[0030] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 A schematic diagram of a laser welding press-fitting fixture mechanism provided for an embodiment of this utility model;

[0032] Figure 2 A schematic diagram of the combined three-dimensional structure of a laser welding press-fitting fixture mechanism provided for an embodiment of this utility model;

[0033] Figure 3 This is a cross-sectional view of a laser welding press fixture mechanism provided for an embodiment of the present invention.

[0034] Icons: 1. Support plate; 2. First movable plate; 3. Second movable plate; 4. Pressure sensor; 5. Bushing; 6. Guide shaft; 7. Housing; 8. Cavity; 9. Clamping fixture; 10. Lower pressure port; 11. Dust extraction pipe; 12. Lifting mechanism; 13. Dust removal air knife; 14. Fixing plate; 15. Detection camera; 16. First limiting groove; 17. Second limiting groove; 18. Elastic element; 19. First through groove. Detailed Implementation

[0035] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.

[0036] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0038] Example

[0039] Please refer to Figures 1 to 3 A laser welding press clamping mechanism includes: a housing 7; a clamping clamp 9; a support plate 1; a first movable plate 2, wherein the housing 7 is disposed on the top of the first movable plate 2; the first movable plate 2 has a first through groove 19, the upper part of the clamping clamp 9 is located in the first through groove 19 and communicates with the bottom of the housing 7 through the first through groove 19; a second movable plate 3, the second movable plate 3 is located below the first movable plate 2, the lower end of the clamping clamp 9 passes through the second movable plate 3 and extends to the bottom of the second movable plate 3; an elastic element 18 is sleeved on the clamping clamp 9, the elastic element 18 is located between the first movable plate 2 and the second movable plate 3; a pressure sensor 4, the pressure sensor 4 is located between the first movable plate 2 and the support plate 1; the upper and lower ends of the pressure sensor 4 are respectively connected to the support plate 1 and the first movable plate 2.

[0040] Preferably, the first movable plate 2 is provided with at least two bushings 5;

[0041] The second movable plate 3 is provided with at least two guide shafts 6, which vertically penetrate the bushing 5.

[0042] Preferably, the housing 7 has a cavity 8 inside;

[0043] The bottom of the clamping fixture 9 is provided with a pressing port 10, which passes through the second movable plate 3 and extends to the bottom of the second movable plate 3.

[0044] Preferably, it also includes a dust extraction pipe 11;

[0045] The dust extraction pipe 11 is connected to the side wall of the housing 7 and communicates with the cavity 8.

[0046] Preferably, it also includes a lifting mechanism 12, the lifting end of which is connected to the support plate 1.

[0047] Preferably, it also includes a dust removal air knife 13 and a fixing plate 14;

[0048] The dust removal air knife 13 and the lifting mechanism 12 are both mounted on the fixed plate 14, with the dust removal air knife 13 located above the lifting mechanism 12.

[0049] Preferably, a detection camera 15 is also provided on the fixing plate 14;

[0050] The detection camera 15 is located on one side of the lifting mechanism 12.

[0051] Preferably, a first limiting groove 16 is provided at the bottom of the first movable plate 2;

[0052] The top of the second movable plate 3 is provided with a second limiting groove 17;

[0053] The upper end of the elastic element 18 is located within the first limiting groove 16;

[0054] The lower end of the elastic element 18 is located within the second limiting groove 17.

[0055] Preferably, the elastic element 18 is located at the top of the clamping fixture 9;

[0056] The top of the cavity 8 has an opening that is connected to the pressure port 10.

[0057] Preferably, the width of the housing 7 is greater than the width of the clamping fixture 9.

[0058] The working principle of this utility model:

[0059] In this embodiment, the elastic element 18 is selected as a compression spring. The elastic element 18 is sleeved on the clamping fixture 9, and the compression spring is wound around the clamping fixture 9. The center of the winding path of the elastic element 18 is coaxial with the center of the clamping fixture 9. The compression spring is coaxial with the clamping fixture 9. The elastic element 18 deforms as the clamping fixture 9 moves up and down, providing elastic force.

[0060] Specifically, the box 7 has a hollow polyhedral structure such as a cuboid or cube with vertical and horizontal connections. The top of the box 7 has an opening. The bottom of the cavity 8 is connected to the lower pressing port 10 of the clamping fixture 9 through the first through groove 19. The clamping fixture 9 has a tubular structure with a central through-hole to ensure that the clamping fixture 9 is vertically connected and meets the welding requirements. The lower pressing port 10 of the clamping fixture 9 is wider at the top and narrower at the bottom.

[0061] The support plate 1 is connected to the lifting end of the lifting mechanism 12. The lifting mechanism 12 can be a linear module. The lifting end of the lifting mechanism 12 can cause the support plate 1 to move up and down, thereby driving the clamping fixture 9 to move up and down. The air outlet of the dust removal air knife 13 is inclined and can face the top opening of the box 7 for blowing dust. It is connected to the dust extraction unit through the dust extraction pipe 11 for dust extraction. In this embodiment, the dust extraction pipe 11 is connected to the cavity 8 to extract the dust particles, pollutants, and polluting gases after welding. The guide shaft 6 can move up and down along the bushing 5 to ensure the linear accuracy of the clamping fixture 9 relative to the first movable plate 2.

[0062] In this embodiment, the top portion of the clamping fixture 9 passes through the first through groove 19. A first limiting groove 16 and a second limiting groove 17 are provided to limit the position of the compression spring. When the clamping fixture 9 presses down, the top portion of the clamping fixture 9 extends into the first through groove 19, compressing the spring. At this time, the pressure sensor 4 receives the elastic force from the first movable plate 2, thereby accurately detecting the downward pressure and avoiding errors in the detected pressure value due to tilting of the clamping mechanism. The detection camera 15 can be a positioning camera or a detection camera 15 used to detect defects in nickel sheets, achieving integrated detection and welding. It is integratedly installed via the fixing plate 14, reducing the need for repositioning steps. In this embodiment, the inner diameter of the first through groove 19 is larger than the outer diameter of the clamping fixture 9. This embodiment can be applied to laser nickel sheet welding processes.

[0063] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.

Claims

1. A laser welding press-fitting fixture mechanism, characterized in that, include: Box; Clamping fixture; Support plate; The first movable plate, the box body is disposed on the top of the first movable plate; the first movable plate has a first through groove, the upper part of the clamping clamp is located in the first through groove and communicates with the bottom of the box body through the first through groove; The second movable plate is located below the first movable plate, and the lower end of the clamping clamp passes through the second movable plate and extends to the lower part of the second movable plate; an elastic element is sleeved on the clamping clamp, and the elastic element is located between the first movable plate and the second movable plate; A pressure sensor is located between the first movable plate and the support plate; The upper and lower ends of the pressure sensor are connected to the support plate and the first movable plate, respectively.

2. The laser welding press-fitting fixture mechanism according to claim 1, characterized in that, The first movable plate is provided with at least two bushings; The second movable plate is provided with at least two guide shafts, which vertically pass through the bushing.

3. The laser welding press-fitting fixture mechanism according to claim 2, characterized in that, The box body has a cavity; The bottom of the clamping fixture is provided with a pressing port, which passes through the second movable plate and extends to the bottom of the second movable plate.

4. The laser welding press-fitting fixture mechanism according to claim 3, characterized in that, It also includes dust extraction pipes; The dust extraction pipe is connected to the side wall of the housing and communicates with the cavity.

5. The laser welding press-fitting fixture mechanism according to claim 2, characterized in that, It also includes a lifting mechanism, the lifting end of which is connected to the support plate.

6. The laser welding press-fitting fixture mechanism according to claim 5, characterized in that, It also includes a dust removal air knife and a fixing plate; The dust removal air knife and the lifting mechanism are both mounted on the fixed plate, with the dust removal air knife located above the lifting mechanism.

7. The laser welding press-fitting fixture mechanism according to claim 6, characterized in that, A detection camera is also installed on the mounting plate; The detection camera is located on one side of the lifting mechanism.

8. The laser welding press-fitting fixture mechanism according to claim 1, characterized in that, The bottom of the first movable plate is provided with a first limiting groove; The top of the second movable plate is provided with a second limiting groove; The upper end of the elastic element is located within the first limiting groove; The lower end of the elastic element is located within the second limiting groove.

9. The laser welding press-fitting fixture mechanism according to claim 3, characterized in that, The elastic element is located at the top of the clamping fixture; The top of the cavity has an opening, which is connected to the pressure port.

10. The laser welding press-fitting fixture mechanism according to claim 9, characterized in that, The width of the box body is greater than the width of the clamping fixture.