Diamond laser cutting apparatus
By setting grooves and carrier blocks on the fixture, and utilizing adjustment mechanisms and fixing components, the problem of the narrow applicability of diamond fixtures in the prior art has been solved, enabling effective fixing and cutting of diamonds of different thicknesses and broadening the applicability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU CHAORAN DIAMOND CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-06-16
AI Technical Summary
In the existing technology, the size of the placement groove of the diamond fixture cannot be changed, resulting in a narrow range of applications and an inability to meet the cutting needs of diamonds of different thicknesses.
A diamond laser cutting device was designed. By setting a groove and a carrier block on the fixture, combined with an adjustment mechanism and a fixing component, it can clamp and fix diamonds of different thicknesses. The distance between the cross surface and the fixing component can be adjusted by using a screw and a screw hole, thus broadening the applicability of the fixture.
This invention enables effective fixation of diamonds of different thicknesses, broadens the applicability of the fixture, and improves the versatility and cutting efficiency of the cutting device.
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Figure CN224359516U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of laser cutting technology, and more particularly to a diamond laser cutting device. Background Technology
[0002] During the manufacturing process, diamonds often need to be cut. Due to their hardness, laser cutting machines are generally used for cutting.
[0003] The invention patent with application publication number CN116100169A discloses a diamond laser cutting machine, which includes a laser head for emitting laser, a linear module for driving the laser head to move linearly, a truss, a fixture rotatably mounted on the truss and switching between a cutting position and an avoidance position, and a placement groove with an opening at the top of the fixture's carrier block for placing diamonds. The diamonds are then fixed in the placement groove by a first bolt to achieve diamond fixation.
[0004] In the aforementioned document, the size of the placement slot cannot be changed, and the diamond placed therein is affected by the size of the placement slot, resulting in a narrow range of applications for the fixture.
[0005] Therefore, how to design a fixture that can broaden the application range of diamond has become a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0006] This application provides a diamond laser cutting device to at least solve the above-mentioned technical problems existing in the prior art.
[0007] A diamond laser cutting apparatus is provided, including a fixture that can switch between a cutting position and an avoidance position, wherein a groove is provided on the side of the fixture facing the laser head;
[0008] The carrier block is set in the slide groove. In the clearance position, the carrier block and the slide groove are slidably connected along the Z-axis. The carrier block includes a cross surface for contacting one of the surfaces of the diamond. In the cutting position, the cross surface is perpendicular to the X-axis.
[0009] The fastener is mounted on the fixture and is used to hold the diamond between the fastener and the cross surface;
[0010] An adjustment mechanism, mounted on a fixture and / or carrier block, is used to adjust the position between the cross-section and the fixing element to accommodate diamonds of different thicknesses.
[0011] In one embodiment, the adjustment mechanism includes a screw and a screw hole. The screw hole is disposed on the carrier block. In the cutting position, the axis of the screw hole is disposed along the X-axis direction. The screw is threadedly connected to the screw hole and is rotatably connected to the fixture.
[0012] In one embodiment, the fixture has a through hole for the screw to pass through, and a C-shaped limiting frame fixed on the fixture is provided around the through hole. The screw nut is located inside the limiting frame, and the side wall of the limiting frame is provided with a plug-in groove. It also includes a plug-in plate that is plugged into the plug-in groove. When the plug-in plate is installed, the end wall of the nut abuts against the side wall of the plug-in plate. The plug-in plate is provided with a clearance hole for the screw to rotate.
[0013] In one embodiment, the side wall of the fixture is provided with a cutting clearance groove arranged along the Y-axis direction, and the side wall of the carrier block is provided with a sliding block extending to the cutting clearance groove. The side wall of the sliding block abuts against the side wall of the cutting clearance groove. In the cutting position, there is a moving space in the cutting clearance groove for the sliding block to slide along the X-axis direction.
[0014] In one embodiment, the system further includes a linear module that drives the laser head to move linearly along the Y-axis to generate a cutting path. In the cutting position, the projection of the cutting path along the X-axis onto the fixture is located within the cutting clearance groove.
[0015] In one embodiment, the fixing member includes a fixing screw hole and a fixing bolt. The fixing screw hole is disposed on the fixture, and the fixing bolt is threadedly connected to the fixing screw hole. In the cutting position, the fixing bolt is located above the cutting path.
[0016] In one embodiment, a sliding groove is provided on the cross-section. In the cutting position, the sliding groove extends along the Z-axis direction, and a counterweight is slidably disposed in the sliding groove. The counterweight is attached to the lower part of the diamond.
[0017] In one embodiment, a guide rod is provided in the sliding groove. In the cutting position, the guide rod is arranged along the Z-axis direction. The counterweight is slidably connected to the guide rod. The counterweight includes a bayonet and a locking member. The bayonet is provided for the diamond edge to be inserted, and the locking member is used to lock the counterweight to the lower part of the diamond.
[0018] In one embodiment, the carrier block is provided with a water storage cavity. In the cutting position, the water storage cavity and the cutting clearance groove are aligned with a C-shaped observation window. The sliding block is fixedly installed on the observation window.
[0019] In one embodiment, the carrier block is provided with a water inlet for injecting water into the water storage chamber, or the carrier block is provided with a water supply system for circulating water inside the water storage chamber.
[0020] Compared with existing technologies, the diamond laser cutting device of this application has the following advantages:
[0021] This application provides a groove on the fixture for placing a carrier block. The fixture is equipped with a fixing member. A diamond clamp is inserted between the fixing member and the carrier block surface. The distance between the carrier block surface and the fixing member can be adjusted by an adjustment mechanism, thereby enabling the fixing of diamonds of different thicknesses and broadening the applicability of the fixture.
[0022] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of this application, nor is it intended to limit the scope of this application. Other features of this application will become readily apparent from the following description. Attached Figure Description
[0023] The above and other objects, features, and advantages of exemplary embodiments of this application will become readily apparent from the following detailed description taken in conjunction with the accompanying drawings. Several embodiments of this application are illustrated in the drawings by way of example and not limitation, wherein:
[0024] In the accompanying drawings, the same or corresponding reference numerals indicate the same or corresponding parts.
[0025] Figure 1 A schematic diagram of the overall structure of this application is shown;
[0026] Figure 2 A schematic diagram of the unfolded form of this application is shown;
[0027] Figure 3 A partial schematic diagram of this application is shown;
[0028] Figure 4 A partial sectional view of this application is shown;
[0029] Figure 5 A cross-sectional view at the cutting path of this application is shown.
[0030] Explanation of the labels in the diagram:
[0031] 1. Fixture; 100. Laser head; 10. Slide groove; 11. Through hole; 12. Limiting frame; 121. Insertion groove; 122. Insertion plate; 123. Clearance hole; 13. Cut clearance groove;
[0032] 2. Carrier block; 21. Cross-section; 22. Sliding block; 23. Sliding groove; 231. Guide rod; 24. Water storage chamber; 25. Observation window; 26. Water inlet; 27. Water supply system;
[0033] 3. Fasteners; 31. Fixing screw holes; 32. Fixing bolts;
[0034] 4. Adjustment mechanism; 41. Screw; 42. Screw hole;
[0035] 5. Counterweight; 51. Bayonet; 52. Locking component. Detailed Implementation
[0036] To make the objectives, features, and advantages of this application more apparent and understandable, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0037] Please see Figure 1-5 As shown, this embodiment provides a diamond laser cutting device. This application is an improvement based on the invention patent with publication number CN116100169A. The main improvement is in the fixture 1.
[0038] The patent documents disclosed above reveal the following technical features:
[0039] For ease of explanation, the technical solution in this application and the aforementioned disclosed patent documents both use the three axes of the spatial coordinate system, namely the X-axis, Y-axis, and Z-axis, as references for specific explanations. The Z-axis direction can also be understood as the vertical direction or the up-down direction.
[0040] The laser head 100 is used to emit laser along the X-axis direction, and the laser emitted by the laser head 100 cuts the diamond.
[0041] The linear module drives the laser head 100 to move linearly along the Y-axis, thus creating a cutting path. Specifically, during cutting, the laser head 100 reciprocates linearly along the Y-axis under the drive of the linear module, performing reciprocating cuts on the diamond. The cutting path of the laser head 100 (which can also be considered the travel path of the laser head 100, as shown in the reference) is... Figure 1 and Figure 5 This refers to the kerf position after the diamond is cut; specifically, a servo screw linear module is preferred for linear modules.
[0042] The truss is in the shape of a long beam, located in front of the laser head 100 and extending along the Y-axis.
[0043] The fixture 1 is sequentially arranged on the truss along the Y-axis, and each truss can move between a clearance position and a cutting position relative to the truss. The fixture 1 is rotatably arranged on the truss about a rotation axis extending along the Y-axis.
[0044] It is worth noting that in the cutting position, the fixture 1 is located in the cutting path to ensure that the laser head 100 can cut the diamond when it travels along the cutting path. At this time, the fixture 1 is in a vertical state. In the avoidance position, the fixture 1 is deviated from the cutting path so that the laser head 100 will not cut the fixture 1 when it travels along the cutting path. At this time, the fixture 1 is set along the X-axis.
[0045] The diamond is fixed on fixture 1 to facilitate diamond cutting.
[0046] In this embodiment, the main improvement is to the fixture 1 so that the fixture 1 can hold diamonds of different thicknesses. During the diamond cutting process, the laser head 100 needs to move back and forth along the cutting path. After the diamond is cut, the laser will pass through the diamond and irradiate the fixture 1. The fixture 1 is subjected to heat source impact, which can easily cause damage to the fixture 1.
[0047] Specifically, in this embodiment, such as Figure 1 As shown, in the cutting position, the jig 1 has a groove 10 on the side facing the laser head 100. The groove 10 has a carrier block 2 that slides along the X-axis. The carrier block 2 includes a carrier surface 21 for contacting the diamond. The jig 1 also has a fixing member 3 on the side facing the laser head 100. The diamond is fixed on the carrier surface 21 by the fixing member 3.
[0048] In order to enable the clamping of diamonds of different thicknesses, this embodiment also includes an adjustment mechanism 4. The adjustment mechanism 4 is installed on the fixture 1 or the carrier block 2. The adjustment mechanism 4 can adjust the distance between the fixing member 3 and the carrier surface 21 so as to enable the clamping of diamonds of different thicknesses.
[0049] Specifically, such as Figure 2 and Figure 3 As shown, the adjustment mechanism 4 includes a screw 41 and a screw hole 42. The screw hole 42 is located on the carrier block 2. It is worth noting that... Figure 1 To avoid the cutting position, the axis of the screw hole 42 is set along the X-axis direction, and the screw 41 is rotatably mounted on the fixture 1. The screw 41 extends into the screw hole 42 and is threadedly connected to the screw hole 42. The side wall of the carrier block 2 abuts against the inner wall of the slide groove 10 to limit the carrier block 2 from overturning during the sliding process.
[0050] With the above configuration, since the screw 41 is rotatably connected to the fixture 1, when the screw 41 rotates, the external thread on the screw 41 and the internal thread on the screw hole 42 cooperate with each other. In the cutting state, the carrier block 2 is pushed to slide along the X-axis direction, thereby changing the relative position between the cross surface 21 and the fixing member 3, so that it can be used to place diamonds of different thicknesses.
[0051] To limit the movement of the screw 41 along the axis of the screw hole 42 on the fixture 1, in this embodiment, as follows: Figure 3 As shown, it also includes a limiting frame 12 with a C-shaped cross section and fixed on the fixture 1. The fixture 1 inside the limiting frame 12 is provided with a through hole 11 for the screw 41 to pass through. The side wall of the limiting frame 12 is provided with a plug groove 121, and a plug plate 122 can be inserted into the plug groove 121.
[0052] When it is necessary to install the screw 41, the plug plate 122 is taken out from the plug slot 121, and then the screw 41 is passed through the through hole 11. Then the screw 41 is extended into the screw hole 42 and a threaded connection is formed to realize the connection between the screw 41 and the carrier block 2.
[0053] Then, the screw 41 is pushed inward so that the nut on the screw 41 abuts against the end face of the fixture 1. Then, the insertion plate 122 is inserted into the insertion slot 121. At this time, the side wall of the insertion plate 122 abuts against the end wall of the nut on the screw 41, thereby restricting the movement of the screw 41.
[0054] In order to rotate the screw 41, such as Figure 3 As shown, the plug plate 122 is provided with a clearance hole 123 that allows a wrench to pass through.
[0055] The distance between the fixing member 3 and the cross surface 21 can be adjusted by the screw 41, so that the diamond can be placed between the fixing member 3 and the cross surface 21.
[0056] In this embodiment, the fixing member 3 can be a plate fixed on the fixture 1. The diamond can be clamped by the cross surface 21 and the fixing member 3. It is worth noting that in order to detect whether the diamond has been completely cut, the fixing member 3 is located above the cutting path in the cutting state. It can also be understood that the fixing member 3 is located on the upper side of the cut. When the diamond is completely broken, the diamond on the lower side of the cut falls down under the action of the counterweight 5, thereby realizing the detection of the diamond cutting state. At this time, the fixing member 3 and the carrier block 2 will fix the diamond on the upper side of the cut.
[0057] It is worth noting here that Figure 5 The 'a' in the text refers to diamond.
[0058] Specifically, in this embodiment, the fixing member 3 includes a fixing screw hole 31 and a fixing bolt 32. The fixing screw hole 31 is set on the fixture 1, and the fixing bolt 32 is threadedly connected to the fixing screw hole 31. By rotating the fixing bolt 32, the end wall of the fixing bolt 32 abuts against the diamond, thereby fixing the diamond on the cross surface 21. At this time, a gap will be left between the diamond and the fixture 1 so that the diamond part below the cut can fall downward.
[0059] In order to provide counterweight for the diamond below the cut, such as Figure 2 and Figure 4 As shown, the carrier block 2 is provided with a sliding groove 23. In the avoidance position, the sliding groove 23 is set along the X-axis direction. In the cutting state, the sliding groove 23 is set along the Z-axis direction. The counterweight block 5 is slidably installed in the sliding groove 23.
[0060] To improve the stability of the sliding of counterweight 5, in this embodiment, as follows: Figure 4 As shown, a guide rod 231 is fixedly installed in the sliding groove 23 along the length of the sliding groove 23. The counterweight 5 is sleeved on the guide rod 231. The counterweight 5 is also provided with a bayonet 51 for diamond insertion and a locking member 52 for locking the diamond and the counterweight 5 on one side. In the cutting state, the bayonet 51 is locked at the lower edge of the diamond. The locking member 52 is a positioning bolt. The positioning bolt is threadedly connected to the counterweight 5. By rotating the positioning bolt, the end wall of the positioning bolt abuts against the diamond, thereby fixing the counterweight 5 on the diamond below the cut so that the diamond below the cut can fall downward.
[0061] When the diamond is cut, the laser emitted by the laser head 100 can easily damage the fixture 1 and the carrier block 2. In this embodiment, for example... Figure 4 and Figure 5 As shown, the carrier block 2 has a water storage cavity 24 for storing water, in which the water is cooling water. The cooling water is used to absorb the energy of the laser emitted by the laser head 100, reducing the risk of damage to the carrier block 2.
[0062] To achieve the loading of cooling water, in this embodiment, as follows: Figure 4 As shown, the carrier block 2 is provided with a water inlet 26 to allow for the filling of cooling water. It is worth noting that in other embodiments, a water supply system 27 connected to the water storage chamber 24 can also be provided. The water supply system 27 can provide a continuous supply of cooling water to the water storage chamber 24 to achieve heat exchange between the fixture 1 and the carrier block 2.
[0063] In order to enable water to better absorb laser energy, in this embodiment, such as Figure 4 As shown, when the fixture 1 is in the cutting position, the block 2 is provided with an opening at the position where it is aligned with the cutting path, and also includes an observation window 25 that seals the opening. The observation window 25 is made of transparent material so that the laser of the laser head 100 can be shone into the water. It is worth noting that the cross-section of the observation window 25 is C-shaped or U-shaped to reduce the risk of damage to the block 2.
[0064] Since the carrier block 2 is installed inside the slide groove 10, when the laser head 100 moves along the cutting path, the laser is likely to irradiate the fixture 1 on the side of the carrier block 2, which can easily damage the fixture 1. In order to solve this problem, in this embodiment, in the cutting position, the side of the fixture 1 facing the laser head 100 is provided with a cutting avoidance groove 13 arranged along the Y-axis direction. Specifically, the projection of the cutting path of the laser head 100 on the fixture 1 along the X-axis direction falls into the cutting avoidance groove 13. The side wall of the observation window 25 is fixedly provided with a sliding block 22 extending into the cutting avoidance groove 13. The side wall of the sliding block 22 is slidably connected to the side wall of the cutting avoidance groove 13, which further realizes the stable sliding of the carrier block 2. At the same time, in the cutting position, the sliding block 22 can slide along the X-axis direction in the cutting avoidance groove 13. The sliding block 22 blocks the side wall of the cutting avoidance groove 13 away from the laser head 100, reducing the risk of the laser damaging the fixture 1.
[0065] It is worth noting that since the sliding block 22 is installed on the observation window 25, which is in contact with the water in the water storage chamber 24, the heat of the sliding block 22 can be transferred to the water through the observation window 25, thus greatly reducing the risk of the sliding block 22 being damaged.
[0066] It should be understood that the various forms of processes shown above can be used to rearrange, add, or delete steps. For example, the steps described in this disclosure can be executed in parallel, sequentially, or in different orders, as long as the desired result of the technical solution disclosed in this application can be achieved, and this is not limited herein.
[0067] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0068] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A diamond laser cutting apparatus, comprising a fixture (1) for switching between a cutting position and an avoidance position, characterized in that, The fixture (1) has a groove (10) on the side facing the laser head (100); Carrier (2), the carrier (2) is set in the slide groove (10). In the avoidance position, the carrier (2) and the slide groove (10) are slidably connected along the Z-axis. The carrier (2) includes a carrier surface (21) for contacting one of the surfaces of the diamond. In the cutting position, the carrier surface (21) is perpendicular to the X-axis. Fixture (3) is provided on fixture (1) to hold diamond between fixture (3) and cross surface (21); Adjustment mechanism (4) is mounted on fixture (1) and / or carrier block (2) to adjust the position between the cross surface (21) and the fixing member (3) to accommodate the fixing of diamonds of different thicknesses.
2. The diamond laser cutting device according to claim 1, characterized in that, The adjustment mechanism (4) includes a screw (41) and a screw hole (42). The screw hole (42) is set on the carrier block (2). In the cutting position, the axis of the screw hole (42) is set along the X-axis direction. The screw (41) is threadedly connected to the screw hole (42), and the screw (41) is rotatably connected to the fixture (1).
3. The diamond laser cutting device according to claim 2, characterized in that, The fixture (1) is provided with a through hole (11) through which the screw (41) passes. A C-shaped limiting frame (12) fixed on the fixture (1) is provided around the through hole (11). The nut of the screw (41) is located inside the limiting frame (12). The side wall of the limiting frame (12) is provided with a plug groove (121). It also includes a plug plate (122) that is plugged into the plug groove (121). When the plug plate (122) is installed, the end wall of the nut abuts against the side wall of the plug plate (122). The plug plate (122) is provided with a clearance hole (123) for the screw (41) to rotate.
4. The diamond laser cutting device according to claim 1, characterized in that, The side wall of the fixture (1) is provided with a cutting clearance groove (13) arranged along the Y-axis direction. The side wall of the carrier block (2) is provided with a sliding block (22) extending to the cutting clearance groove (13). The side wall of the sliding block (22) abuts against the side wall of the cutting clearance groove (13). In the cutting position, there is a moving space in the cutting clearance groove (13) for the sliding block (22) to slide along the X-axis direction.
5. A diamond laser cutting device according to claim 4, characterized in that, It also includes a linear module that drives the laser head (100) to move linearly along the Y-axis so that the laser head (100) generates a cutting path. In the cutting position, the projection of the cutting path along the X-axis onto the fixture (1) is located in the cutting clearance groove (13).
6. The diamond laser cutting device according to claim 5, characterized in that, The fastener (3) includes a fixing screw hole (31) and a fixing bolt (32). The fixing screw hole (31) is set on the fixture (1), and the fixing bolt (32) is threadedly connected to the fixing screw hole (31). In the cutting position, the fixing bolt (32) is located above the cutting path.
7. The diamond laser cutting device according to claim 1, characterized in that, A sliding groove (23) is provided on the cross surface (21). In the cutting position, the sliding groove (23) extends along the Z-axis direction. A counterweight (5) is slidably provided in the sliding groove (23). The counterweight (5) is attached to the lower part of the diamond.
8. A diamond laser cutting device according to claim 7, characterized in that, The sliding groove (23) is provided with a guide rod (231). In the cutting position, the guide rod (231) is set along the Z-axis direction. The counterweight (5) is slidably connected to the guide rod (231). The counterweight (5) includes a bayonet (51) and a locking member (52). The bayonet (51) is set to allow the edge of the diamond to be inserted. The locking member (52) is used to lock the counterweight (5) at the bottom of the diamond.
9. A diamond laser cutting device according to claim 5, characterized in that, The carrier block (2) is provided with a water storage cavity (24). In the cutting position, the water storage cavity (24) and the cutting clearance groove (13) are aligned with a C-shaped observation window (25). The sliding block (22) is fixedly installed on the observation window (25).
10. A diamond laser cutting device according to claim 9, characterized in that, The carrier block (2) is provided with a water inlet (26) for injecting water into the water storage chamber (24) or the carrier block (2) is provided with a water supply system (27) for water circulation inside the water storage chamber (24).