A saw blade post-processing device integrating marking and oil soaking

Abstract

The utility model discloses a kind of saw blade post-processing equipment integrated with marking and oil foaming, it is related to saw blade processing field, including saw blade frame, oil tank, laser marking machine and saw blade grabbing mechanism, the above-mentioned saw blade frame has pedestal and placing rod, placing rod has two, oil tank is at the left side rear of saw blade frame, the rear of oil tank is equipped with saw blade placing lifting device, the right side of oil tank is installed with oil receiving tray, placing rod is suspended in the top of oil receiving tray, the left side of saw blade frame is equipped with manipulator, laser marking machine is set in the right side of oil tank and is at the rear of saw blade frame, and laser marking machine is oppositely arranged with manipulator, oil receiving tray falls in between laser marking machine and manipulator. Compared with prior art, the whole process is coherent operation, without waiting, work efficiency is greatly improved, and the oil leaked when saw blade is taken out from oil tank to the drying of placing rod is recycled and reused, and will not affect production environment.

Description

Technical Field

[0001] This utility model relates to the field of diamond saw blade processing, and in particular to a saw blade post-processing equipment that integrates marking and oil soaking. Background Technology

[0002] Diamond saw blades are tools specifically designed for cutting hard and brittle materials such as concrete, refractory materials, stone, and ceramics. Their applications are wide-ranging, extending beyond industrial production to include construction and other fields. Currently, after processing, diamond saw blades require laser marking to imprint manufacturer information and model details onto their surface. After marking, the entire blade is then immersed in rust-preventive oil, filtered, and dried before being shipped. This process is relatively inefficient. Currently, there are also integrated marking and oiling machines on the market, such as the saw blade marking and oiling machine disclosed on October 3, 2025, with announcement number CN116252051B. This machine includes a saw blade frame, an X-axis spindle frame, and a multi-axis gripping and moving mechanism. The multi-axis gripping and moving mechanism includes a Y-axis moving mechanism and a Z-axis moving mechanism. The Y-axis moving mechanism moves along the X-axis spindle frame, and the Z-axis moving mechanism is slidably mounted on the Y-axis moving mechanism via a base. The Z-axis moving mechanism includes a Z-axis cylinder, a blade-positioning hook, an electromagnetic adsorption frame, an adsorption frame cylinder, and a Z-axis linear guide rail. The base moves along the Y-axis moving mechanism, and the Z-axis cylinder and Z-axis linear guide rail are vertically mounted on the base. The bottom end of the Z-axis cylinder is connected to the blade-positioning hook, and the electromagnetic adsorption frame is horizontally displaced via the adsorption frame cylinder. The electromagnetic adsorption frame is mounted on the Z-axis linear guide rail via an adsorption frame cylinder, and the electromagnetic adsorption frame and the adsorption frame cylinder move vertically along the Z-axis linear guide rail; the laser marking head is located to the right of the saw blade frame; the oil tank is located to the right of the laser marking head; the drying rack is located to the right of the oil tank; the saw blade frame includes a limiting seat, a support body, a through rod, a limiting plate, and a moving wheel, the supporting body is fixedly mounted on the limiting seat, the moving wheel is fixedly mounted at the bottom of the support body, the through rod is horizontally mounted at the top of the support body, and the limiting plate is nested on the through rod; the electromagnetic adsorption frame includes a mounting frame, an electromagnetic zone, and an electromagnetic switch, two electromagnetic zones are fixedly mounted on the mounting frame, an electromagnet is provided in the electromagnetic zone, and the electromagnetic switch is connected to the electromagnet. This type of saw blade marking and oil soaking integrated machine achieves the combined operation of marking and oil soaking of saw blades. However, when the saw blade is soaked in oil, it is necessary to wait for the oil soaking to be completed and then transfer it to the drying rack before the multi-axis gripping and moving mechanism can be used to mark the next saw blade. This results in low work efficiency, and the oil on the saw blade will drip everywhere during the transfer process.

[0003] In view of this, the inventor conducted in-depth research on the above-mentioned problems, which led to the creation of this case. Utility Model Content

[0004] This utility model provides a saw blade post-processing device that integrates marking and oil soaking, which has a simple structure and high working efficiency.

[0005] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a saw blade post-processing device integrating marking and oil soaking, including a saw blade frame, an oil tank, a laser marking machine, and a saw blade gripping mechanism for transferring the saw blade. The saw blade frame has a base and two placement rods mounted on the base for placing the saw blade. The two placement rods are arranged at intervals and horizontally along the left-right direction. The oil tank is located on the left rear of the saw blade frame. Behind the oil tank is a saw blade placement lifting device that allows the saw blade to be hung on and moved up and down into the oil tank. At least two lifting devices are provided, with the two saw blade placing lifting devices arranged alternately on the left and right. An oil receiving tray extending to the base is installed on the right side of the oil tank. The placing rod is suspended above the oil receiving tray. A robotic arm is provided on the left side of the saw blade frame, in front of the oil tank, which can vacuum suck up the saw blade on the placing rod and transfer it to the saw blade placing lifting device. This robotic arm is the saw blade gripping mechanism. The laser marking machine is located on the right side of the oil tank and behind the saw blade frame. The laser marking machine and the robotic arm are arranged opposite each other, and the oil receiving tray is located between the laser marking machine and the robotic arm.

[0006] The base has a limiting frame and a bottom frame. The limiting frame is a hollow square frame with its right side open. The bottom frame is embedded in the hollow square frame and the bottom surface of the bottom frame is provided with a traveling wheel for sliding. A gantry frame is fixed on the top surface of the bottom frame. A rod seat corresponding to the two placement rods is locked on the top surface of the gantry frame. The placement rods are installed on the rod seat.

[0007] The aforementioned rod seat has a lower block that is locked onto the gantry frame and an upper block that is locked onto the lower block. The top surface of the lower block is recessed with a lower groove, and the bottom surface of the aforementioned upper block is recessed with an upper groove. The upper groove and the lower groove form a closed annular groove that matches the outer diameter of the rod. A baffle for the saw blade to rest against is locked on the outer surface of the aforementioned rod seat. The baffle is fitted onto the outside of the aforementioned rod.

[0008] The bottom surface of the oil receiving pan is provided with a locking rod located outside the left side of the limiting frame. The locking rod is locked to the limiting frame in a way that can be adjusted up and down. The right side of the oil receiving pan is provided with an oil guide plate that tilts to the right towards the rod seat.

[0009] The aforementioned saw blade placement and lifting device has a mounting base and a saw blade seat. The mounting base has a lower base and a rear stand. The rear stand is fixed on the lower base. The oil tank is placed on the lower base and is located in front of the rear stand. The upper end of the rear stand has an upper mounting plate directly above the oil tank. The saw blade seat is located between the upper mounting plate and the oil tank. A lifting drive device for driving the saw blade seat to move up and down is installed on the upper mounting plate.

[0010] The aforementioned saw blade holder has a horizontal plate and a hanging rod. The hanging rod is horizontally fixed on the front side of the horizontal plate in the front-back direction. The top surface of the hanging rod has a recessed groove for hanging the saw blade. The top surface of the horizontal plate is fixed with a guide rod that extends in the vertical direction and passes through the upper mounting plate. The upper mounting plate is fitted with a guide sleeve that is sleeved on the guide rod.

[0011] The aforementioned lifting drive device is a lifting cylinder, which is vertically installed on the top surface of the upper mounting plate, and the output end of the lifting cylinder passes through the upper mounting plate and is fixedly connected to the horizontal plate.

[0012] Using the above technical solution, this utility model provides a saw blade post-processing device that integrates marking and oil soaking. In application, several saw blades to be marked are placed on a placement rod. A robotic arm is activated to pick up one saw blade to be marked from the placement rod. After picking it up, the saw blade to be marked is moved to a laser marking machine for marking. After marking, the marked saw blade is moved to one of the saw blade placement lifting devices. The marked saw blade is hung on the saw blade placement lifting device, which moves the saw blade downwards to immerse it in the oil tank for soaking. Meanwhile, another saw blade placement lifting device raises the oil-soaked saw blade and moves it out of the oil tank. The robotic arm picks up the oil-soaked saw blade from the saw blade placement lifting device and transfers it along the oil receiving tray to another placement rod of the saw blade frame to dry. After drying, another saw blade to be marked is picked up from the placement rod of the saw blade frame, and this operation is repeated. Compared with existing technologies, this new saw blade post-processing equipment allows a robotic arm to place another oil-soaked saw blade on a placement rod to dry while one saw blade is soaking in oil. The next saw blade to be marked is then taken to the laser marking machine for marking. The entire process is seamless and requires no waiting, greatly improving work efficiency. Furthermore, the oil-soaked saw blade moves within the range of the oil receiving tray from the time it is taken out of the oil tank until it is dried on the placement rod. In this way, the oil that leaks from the saw blade is recycled and reused without affecting the production environment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is another structural schematic diagram of the present invention;

[0015] Figure 3 This is a perspective view of the saw blade holder in this utility model. Detailed Implementation

[0016] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0017] This utility model discloses a saw blade post-processing device that integrates marking and oil soaking, such as... Figure 1-3As shown, it includes a saw blade holder 1, an oil tank 2, a laser marking machine (not shown in the figure) and a saw blade gripping mechanism 3 for transferring the saw blade. The laser marking machine is an existing product and was not developed by the inventor, so it will not be described again here.

[0018] The saw blade holder 1 has a base 11 and two placement rods 12 mounted on the base 11 for the saw blade 100 to be placed on. The two placement rods 12 are arranged with a front-to-back interval and are horizontally positioned along the left-to-right direction. The base 11 has a limiting frame 111 and a bottom frame 112. The limiting frame 111 is a square frame with an open right side, formed by three horizontal bars; that is, the limiting frame 111 is a hollow rectangular frame formed by a front rod, a rear rod, and a left rod. The bottom frame 112 is correspondingly a square frame, and this bottom frame 112 is fitted into... Within this square frame, the bottom surface of the base frame 112 is provided with traveling wheels 13 for sliding the base frame 112. A gantry frame 141 and a push rod 142 for pushing the base frame are fixed to the bottom surface of the base frame 112. The gantry frame 141 is formed by a front column, a rear column, and an upper crossbeam. The top surface of the gantry frame 141 is locked with rod seats 15 corresponding one-to-one with the two placement rods 12. That is, the top surface of the upper crossbeam has two rod seats 15 arranged at intervals. The placement rods 12 are horizontally positioned in the left-right direction and installed on the rod seats 15. Specifically, the rods... The width of the seat 15 is greater than the width of the upper crossbeam. The rod seat 15 has a lower block 151 locked to the gantry frame 141 and an upper block 152 locked to the lower block 151. Both the upper block 152 and the lower block 151 are square blocks. The top surface of the lower block 151 is recessed with a lower groove (not shown in the figure), and the bottom surface of the upper block 152 is recessed with an upper groove. The upper groove and the lower groove form a closed annular groove that matches the outer diameter of the rod 12. This closed annular groove is a circular groove. The left side surface of the rod seat 15 is locked with a saw blade 10. The top of the baffle plate 16 is fitted over the placement rod 12. The baffle plate 16 is a circular plate with a diameter greater than the vertical height of the rod base 15. In use, the two placement rods 12 are used to place the saw blade frame 1 for marking and for placing the saw blade after soaking in oil. At the same time, the traveling wheels 13 on the bottom frame 112 facilitate the transfer of the saw blade. The rod base allows the size of the placement rod 12 to be changed to accommodate saw blades of different sizes. The baffle plate 16 is used to prevent the saw blade from contacting the gantry frame 141 and causing oil stains to contaminate the entire saw blade frame.

[0019] The oil tank 2 is located to the left rear of the saw blade holder 1. This oil tank 2 is a rectangular box with an open top. Behind the oil tank 2 is a saw blade placement and lifting device that allows the saw blade 100 to be hung on and moved vertically into the oil tank. At least two saw blade placement and lifting devices are provided, preferably two, arranged alternately on the left and right sides. Specifically, the saw blade placement and lifting device has a mounting base 41 and a saw blade seat 42. The mounting base 41 has a lower base and a rear upright. The rear upright is fixed to the lower base. The oil tank 2 is placed on the lower base and in front of the rear upright. The upper end of the rear upright has an upper mounting plate 43 directly above the oil tank 2. The saw blade seat 42 is located between the upper mounting plate 43 and the oil tank 2. A lifting drive device for driving the saw blade holder 42 to move up and down is installed on the mounting plate 43. Specifically, the saw blade holder 42 has a horizontal plate and a hanging rod. The hanging rod is horizontally fixed on the front side of the horizontal plate in the front-back direction. The front end of the hanging rod is recessed with a placement groove for hanging the saw blade 100. A guide rod 421 extending in the vertical direction and passing through the upper mounting plate is fixed on the top surface of the horizontal plate. A guide sleeve 431 is installed on the upper mounting plate 43, which is sleeved on the guide rod 421 and passes through the upper mounting plate 43. The lifting drive device is a lifting cylinder 44, which is vertically installed on the top surface of the upper mounting plate 43, and the output end of the lifting cylinder 44 passes downward through the upper mounting plate 43 and is fixedly connected to the horizontal plate. In application, the lifting cylinder 44 can drive the saw blade holder 42 to move up and down. The lifting of the saw blade holder 42 can realize the immersion treatment of the saw blade 100 in the oil tank 2.

[0020] The saw blade gripping mechanism 3 is located in front of the oil tank 2 and to the left of the saw blade holder 1. The saw blade gripping mechanism 3 has a robotic arm that can vacuum suck up the saw blade on the placement rod and transfer it to the hanging rod. This robotic arm is a five-axis robotic arm, which is a known product and not developed by the inventor. The operating end of the robotic arm has a suction cup that can vacuum suck up the saw blade. This suction cup is also a known technology and will not be repeated here. The laser marking machine is located to the right of the oil tank 2 and behind the saw blade holder 1, and the laser marking machine is positioned opposite the robotic arm.

[0021] An oil receiving tray 5 extending to the base is installed on the right side of the oil tank 2. The placement rod 12 is suspended above the oil receiving tray 5, and the oil receiving tray falls between the laser marking machine and the robot arm. The bottom surface of the oil receiving tray 5 is provided with a locking rod 51 located outside the left side of the limiting frame 111. The locking rod 51 is locked to the limiting frame in a way that can be adjusted up and down. That is, the locking rod 51 has a strip-shaped hole extending in the vertical direction, and the limiting frame has a screw hole. The locking rod and the limiting frame are locked together by screwing through the strip-shaped hole and into the screw hole. The oil receiving tray 5 is adjustable in the vertical direction using a strip-shaped hole. This allows for appropriate adjustment of the distance between the saw blade and the oil receiving tray 5 according to different saw blade sizes, preventing oil from dripping and splashing when it falls from the saw blade. The right side of the oil receiving tray 5 is provided with an oil guide plate 52 that tilts to the right towards the rod seat 15. The right side of the oil guide plate 52 extends to the bottom of the rod seat 15, and the baffle plate 16 is located above the oil guide plate 52. This oil guide plate 52 ensures that the size of the oil receiving tray does not need to be too large, so that all saw blades on the rod 12 can fall into the oil receiving tray area.

[0022] This utility model discloses a saw blade post-processing device that integrates marking and oil soaking. In application, several saw blades to be marked are placed on the placement rod 12 at the front. The robotic arm is activated to pick up the saw blade to be marked at the front of the placement rod 12. After picking it up, the robotic arm moves to transfer the saw blade to be marked to the laser marking machine for marking. After marking, the marked saw blade is moved to the saw blade placement lifting device on the left. The marked saw blade is hung on the hanging rod of the saw blade placement lifting device on the left. The lifting cylinder 44 is activated, and the saw blade moves down to be immersed in the oil tank 2 for oil soaking. Meanwhile, the lifting cylinder 44 on the right is activated, and the oil-soaked saw blade is moved out of the oil tank 2. The robotic arm picks up the oil-soaked saw blade from the hanging rod on the right and transfers it along the oil receiving tray 5 to the saw blade frame 1 on the placement rod 12 at the rear to hang and dry. After drying, a saw blade to be marked is picked up from the placement rod 12 on the left. This operation is repeated. Compared with existing technologies, during the oil soaking process, the robotic arm can place another oil-soaked saw blade on the saw blade rack to dry, while another saw blade to be marked is taken to the laser marking machine for marking. The entire process is seamless and requires no waiting, greatly improving work efficiency. Furthermore, the oil-soaked saw blade moves within the range of the oil receiving tray from the time it is taken out of the oil tank until it is placed on the drying rod. In this way, the oil that leaks from the saw blade is recycled and reused, without affecting the production environment.

[0023] In this new invention, in order to improve processing efficiency, two placement rods 12 are locked on each rod seat 15. The two placement rods 12 on the same rod seat 15 are on the same straight line. Correspondingly, a baffle 16 is also installed on the right side of the rod seat 15. The use of four placement rods 12 can save the time of transporting the saw blade.

[0024] In this new invention, in order to make the lifting and lowering of the saw blade holder 42 more stable, two guide rods 421 are provided, with the two guide rods 421 spaced apart on the left and right, and two guide sleeves 431 are provided accordingly. The upper ends of the two guide rods 421 are connected together by a connecting plate.

[0025] The above are merely specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.

Claims

1. A saw blade post-processing device integrating marking and oil soaking, comprising a saw blade frame, an oil tank, a laser marking machine, and a saw blade gripping mechanism for transferring the saw blade, characterized in that: The aforementioned saw blade holder has a base and two placement rods mounted on the base for placing the saw blades. The two placement rods are arranged at intervals and horizontally along the left-right direction. The oil tank is located on the left rear of the saw blade holder. Behind the oil tank, there is a saw blade placement lifting device that allows the saw blade to be hung on and moved up and down into the oil tank. At least two saw blade placement lifting devices are provided, arranged at intervals left and right. An oil receiving tray extending to the base is installed on the right side of the oil tank. The placement rod is suspended above the oil receiving tray. On the left side of the saw blade holder, in front of the oil tank, a robotic arm is provided that can vacuum-suck the saw blades on the placement rods and transfer them to the saw blade placement lifting device. This robotic arm is the saw blade gripping mechanism. The laser marking machine is located on the right side of the oil tank and behind the saw blade holder, with the laser marking machine and the robotic arm facing each other. The oil receiving tray is located between the laser marking machine and the robotic arm.

2. The saw blade post-processing equipment integrating marking and oil soaking according to claim 1, characterized in that: The base has a limiting frame and a bottom frame. The limiting frame is a hollow square frame with its right side open. The bottom frame is embedded in the hollow square frame and the bottom surface of the bottom frame is provided with a traveling wheel for sliding. A gantry frame is fixed on the top surface of the bottom frame. A rod seat corresponding to the two placement rods is locked on the top surface of the gantry frame. The placement rods are installed on the rod seat.

3. The saw blade post-processing equipment integrating marking and oil soaking according to claim 2, characterized in that: The aforementioned rod seat has a lower block that is locked onto the gantry frame and an upper block that is locked onto the lower block. The top surface of the lower block is recessed with a lower groove, and the bottom surface of the aforementioned upper block is recessed with an upper groove. The upper groove and the lower groove form a closed annular groove that matches the outer diameter of the rod. A baffle for the saw blade to rest against is locked on the outer surface of the aforementioned rod seat. The baffle is fitted onto the outside of the aforementioned rod.

4. The saw blade post-processing equipment integrating marking and oil soaking according to claim 2, characterized in that: The bottom surface of the oil receiving pan is provided with a locking rod located outside the left side of the limiting frame. The locking rod is locked to the limiting frame in a way that can be adjusted up and down. The right side of the oil receiving pan is provided with an oil guide plate that tilts to the right towards the rod seat.

5. The saw blade post-processing equipment integrating marking and oil soaking according to claim 1, characterized in that: The aforementioned saw blade placement and lifting device has a mounting base and a saw blade seat. The mounting base has a lower base and a rear stand. The rear stand is fixed on the lower base. The oil tank is placed on the lower base and is located in front of the rear stand. The upper end of the rear stand has an upper mounting plate directly above the oil tank. The saw blade seat is located between the upper mounting plate and the oil tank. A lifting drive device for driving the saw blade seat to move up and down is installed on the upper mounting plate.

6. The saw blade post-processing equipment integrating marking and oil soaking according to claim 5, characterized in that: The aforementioned saw blade holder has a horizontal plate and a hanging rod. The hanging rod is horizontally fixed on the front side of the horizontal plate in the front-back direction. The top surface of the hanging rod has a recessed groove for hanging the saw blade. The top surface of the horizontal plate is fixed with a guide rod that extends in the vertical direction and passes through the upper mounting plate. The upper mounting plate is fitted with a guide sleeve that is sleeved on the guide rod.

7. A saw blade post-processing device integrating marking and oil soaking according to claim 6, characterized in that: The aforementioned lifting drive device is a lifting cylinder, which is vertically installed on the top surface of the upper mounting plate, and the output end of the lifting cylinder passes through the upper mounting plate and is fixedly connected to the horizontal plate.

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