An end cover assembling device facilitating blanking

Abstract

The utility model discloses a kind of end cap assembling devices facilitating blanking, belong to motor processing technical field, including bottom plate, still including positioning conveying component and full-automatic processing component, positioning conveying component is installed on the bottom plate;The full-automatic processing component includes the feeding component for end cap and finished product blanking, the batching conveying component for bearing and pressing plate blanking, the auxiliary centering component for positioning to end cap and the riveting component for riveting end cap, bearing and pressing plate;The feeding component includes multi-shaft moving mechanism, adsorption mechanism and feeding mechanism, multi-shaft moving mechanism and feeding mechanism are installed on the bottom plate, and adsorption mechanism is installed on multi-shaft moving mechanism. By the above-mentioned mode, through the setting of feeding component, so that end cap and finished product can be automatically fed, cooperate batching conveying component and auxiliary centering component to process, realize full automation, improve production efficiency, save labor cost.

Description

Technical Field

[0001] This utility model relates to the field of motor processing technology, specifically to an end cap assembly device that facilitates material unloading. Background Technology

[0002] Motor end caps are an important component of motors, usually located at both ends. They are mainly used to enclose the internal structure of the motor, protect the internal components, and prevent dust and debris from entering. They also support the fixing of bearings and motors. In the production of end caps, the bearings are usually placed inside the end cap, and then a pressure plate is placed on the bearing. The pressure plate is then riveted to the end cap to complete the end cap assembly.

[0003] For example, Chinese patent application CN118023420B discloses a riveting fixture for a motor housing and an end cover, including a base, a paralleling device, a removal device, and a positioning device; wherein, a support frame is fixedly installed on the top of the base, a driving device is fixedly installed on the surface of the support frame, a connecting frame is fixedly installed on the output end of the driving device, and a riveting device is fixedly installed on the bottom of the connecting frame; wherein, the paralleling device includes a sealing frame, the sealing frame is fixedly installed inside the support frame, a sealing plate is slidably installed inside the sealing frame, a fixing rod is fixedly installed on the surface of the sealing plate, and an arc-shaped block is fixedly installed on the end of the fixing rod away from the sealing plate.

[0004] However, when using the riveting fixture for the motor housing and end cover, the end cover needs to be placed manually into the placement slot, resulting in low processing efficiency and high labor costs.

[0005] Based on this, the present invention designs an end cap assembly device that facilitates material feeding to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an end cap assembly device that facilitates material feeding.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An end cap assembly device for easy material unloading includes a base plate, a positioning and conveying assembly, and a fully automatic processing assembly;

[0009] A positioning and conveying assembly is installed on the base plate;

[0010] The fully automatic processing assembly includes a loading and unloading component for loading and unloading end caps and finished products, a feeding and conveying component for loading bearings and pressure plates, an auxiliary centering component for positioning end caps, and a riveting component for riveting end caps, bearings, and pressure plates. There are two feeding and conveying components. The auxiliary centering component is installed on the feeding and conveying component close to the loading and unloading component. The loading and unloading component, the two feeding and conveying components, and the riveting component are evenly distributed on the outside of the positioning and conveying component, each corresponding to a processing position of the positioning and conveying component.

[0011] The loading and unloading components include a multi-axis moving mechanism, an adsorption mechanism, and a feeding mechanism. The multi-axis moving mechanism and the feeding mechanism are mounted on the base plate, and the adsorption mechanism is mounted on the multi-axis moving mechanism.

[0012] Furthermore, the positioning and conveying assembly includes a multi-station turntable, placement bases, and extrusion blocks. Multiple placement bases and extrusion blocks are provided. The multi-station turntable is fixedly installed on the upper part of the base plate. Multiple placement bases are evenly and separately fixedly installed on the rotating end of the multi-station turntable. The multiple placement bases correspond to the loading and unloading components, the feeding and conveying components, the auxiliary centering components, and the riveting components, respectively. Multiple extrusion blocks are fixedly installed on the rotating end of the multi-station turntable. Extrusion blocks are symmetrically arranged on both sides of each placement base. The upper end of the extrusion blocks is inclined in coordination with the auxiliary centering components.

[0013] Furthermore, the multi-axis moving mechanism includes a lifting structure and a double-slide linear module. The lifting structure is fixedly installed on the upper end of the base plate, and the double-slide linear module is fixedly installed on the output end of the lifting structure. The output end of the double-slide linear module is connected to the adsorption structure, and the feeding structure is located below the double-slide linear module.

[0014] Furthermore, the adsorption mechanism is provided in two parts, which are respectively installed on the two output ends of the double slide linear module. The adsorption mechanism includes a first air pipe, a first suction cup, and a first L-shaped plate. The first L-shaped plate is fixedly installed on the output end of the double slide linear module, and the first air pipe is fixedly installed on the first L-shaped plate. The upper end of the first air pipe is connected to the air extraction device, and the lower end of the first air pipe is connected and fixedly connected to the first suction cup.

[0015] Furthermore, the feeding mechanism includes an upper feeding track and an lower feeding slant, which are located on the lower sides of the double slide linear module. The upper feeding track and the lower feeding slant are fixedly installed on the upper end of the base plate. The upper end of the upper feeding track is provided with a through groove for the mating end cover to pass through, and the inner side of the lower feeding slant is inclined.

[0016] Furthermore, the batching and conveying component includes a second lifting structure, a second translation structure, a second vent pipe, a second suction cup, a second feeding track, and a second L-shaped plate. The second lifting structure is fixedly installed on the upper part of the base plate, the second translation structure is fixedly installed on the output end of the second lifting structure, the second L-shaped plate is fixedly installed on the output end of the second translation structure, the second vent pipe is fixedly installed on the second L-shaped plate, the upper end of the second vent pipe is connected to the air extraction device, the lower end of the second vent pipe is connected and fixedly connected to the second suction cup, the second feeding track is fixedly installed on the base plate, the second feeding track is located below the translation structure, and the lower end of the second L-shaped plate of the batching and conveying component near the feeding and unloading component is connected to the auxiliary centering component.

[0017] Furthermore, two auxiliary centering components are symmetrically arranged along the second suction cup. The auxiliary centering components include a mounting frame, rollers, a limiting slide rod, a tension spring, and a clamping block. The mounting frame is fixedly installed at the lower end of the second L-shaped plate. The limiting slide rod is slidably connected to the lower end of the mounting frame. The limiting slide rod slides radially along the second suction cup. A roller is rotatably installed at the end of the limiting slide rod away from the second suction cup. A clamping block is fixedly installed at the end of the limiting slide rod near the second suction cup. The clamping block is arc-shaped and fits with the end cap. The tension spring is sleeved on the outside of the limiting slide rod. The two ends of the tension spring are fixedly connected to the mounting frame and the clamping block, respectively.

[0018] Furthermore, the riveting component includes a riveting machine, which is fixedly mounted on the upper end of the base plate, with the output end of the riveting machine facing downwards.

[0019] Compared with the prior art, the advantages of this utility model are as follows: 1. By setting up the loading and unloading components, the end caps and finished products can be automatically loaded and unloaded. With the help of the feeding and conveying components and the auxiliary centering components, the processing is carried out, realizing full automation, improving production efficiency and saving labor costs.

[0020] 2. By using the limiting slide bar and rollers in conjunction with the extrusion block to pull the tension spring, the clamping block is moved inward, so that while the bearing is being fed, the end cap can be centered, ensuring that the end cap is in the correct position during subsequent processing and improving the quality of the finished product. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a perspective view of an end cap assembly device for easy material unloading according to the present invention;

[0023] Figure 2This is a top view of an end cap assembly device for easy material feeding according to the present invention;

[0024] Figure 3 This is a partial three-dimensional view of an end cap assembly device for easy material feeding according to the present invention. Figure 1 ;

[0025] Figure 4 This is a partial three-dimensional view of an end cap assembly device for easy material feeding according to the present invention. Figure 2 ;

[0026] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0027] The labels in the diagram represent:

[0028] 1. Base plate; 2. Positioning and conveying assembly; 21. Multi-station turntable; 22. Placement base; 23. Extrusion block; 3. Fully automatic processing assembly; 31. Loading and unloading components; 311. Lifting structure one; 312. Double slide linear module; 313. Ventilation pipe one; 314. Suction cup one; 315. Loading track one; 316. Unloading inclined frame; 317. L-shaped plate one; 32. Batching and conveying components; 321. Lifting structure two; 322. Translation structure; 323. Ventilation pipe two; 324. Suction cup two; 325. Loading track two; 326. L-shaped plate two; 33. Auxiliary centering components; 331. Mounting frame; 332. Roller; 333. Limiting slide bar; 334. Tension spring; 335. Clamping block; 34. Riveting components; 341. Riveting machine. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] The terms "left," "right," "front," "back," "up," and "down" used in the following description are oriented from the perspective of a top-down view.

[0031] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-5 An end cap assembly device for easy material unloading includes a base plate 1, a positioning and conveying component 2, and a fully automatic processing component 3;

[0032] A positioning and conveying assembly 2 is installed on the base plate 1;

[0033] The fully automatic processing assembly 3 includes a loading and unloading component 31 for loading and unloading end caps and finished products, a feeding and conveying component 32 for loading bearings and pressure plates, an auxiliary centering component 33 for positioning end caps, and a riveting component 34 for riveting end caps, bearings, and pressure plates. There are two feeding and conveying components 32. The auxiliary centering component 33 is installed on the feeding and conveying component 32 close to the loading and unloading component 31. The loading and unloading component 31, the two feeding and conveying components 32, and the riveting component 34 are evenly distributed on the outside of the positioning and conveying assembly 2, each corresponding to a processing position of the positioning and conveying assembly 2.

[0034] The loading and unloading component 31 includes a multi-axis moving mechanism, an adsorption mechanism, and a feeding mechanism. The multi-axis moving mechanism and the feeding mechanism are mounted on the base plate 1, and the adsorption mechanism is mounted on the multi-axis moving mechanism.

[0035] When the end cap assembly device is in normal use, the loading and unloading component 31 places the end cap on the positioning conveying component 2 for cyclic transport. The two feeding conveying components 32 place the bearing and pressure plate on the end cap in sequence. During the placement process, the auxiliary centering component 33 centers the end cap. The riveting component 34 rivets the end cap, bearing and pressure plate together. The riveted finished product is then cyclically moved to the loading and unloading component 31 for synchronous unloading. Through the setting of the loading and unloading component 31, the end cap and finished product can be automatically loaded and unloaded. It works in conjunction with the feeding conveying component 32 and the auxiliary centering component 33 for processing, realizing full automation, improving production efficiency and saving labor costs.

[0036] like Figure 1 , Figure 2 and Figure 3 As shown, the positioning and conveying assembly 2 includes a multi-station turntable 21, a placement base 22, and an extrusion block 23. Multiple placement bases 22 and extrusion blocks 23 are provided. The multi-station turntable 21 is fixedly installed on the upper end of the base plate 1. Multiple placement bases 22 are evenly and respectively fixedly installed on the rotating end of the multi-station turntable 21. The multiple placement bases 22 correspond to the loading and unloading component 31, the feeding and conveying component 32, the auxiliary centering component 33, and the riveting component 34, respectively. Multiple extrusion blocks 23 are fixedly installed on the rotating end of the multi-station turntable 21. Extrusion blocks 23 are symmetrically arranged on both sides of each placement base 22. The upper end of the extrusion block 23 is inclined in coordination with the auxiliary centering component 33.

[0037] The multi-axis moving mechanism includes a lifting structure 311 and a double-slide linear module 312. The lifting structure 311 is fixedly installed on the upper end of the base plate 1, and the double-slide linear module 312 is fixedly installed on the output end of the lifting structure 311. The output end of the double-slide linear module 312 is connected to the adsorption structure, and the feeding structure is located below the double-slide linear module 312.

[0038] Two adsorption mechanisms are provided, which are respectively installed on the two output ends of the double slide linear module 312. The adsorption mechanism includes a vent pipe 313, a suction cup 314, and an L-shaped plate 317. The L-shaped plate 317 is fixedly installed on the output end of the double slide linear module 312, and the vent pipe 313 is fixedly installed on the L-shaped plate 317. The upper end of the vent pipe 313 is connected to the air extraction device, and the lower end of the vent pipe 313 is connected to the suction cup 314.

[0039] The feeding mechanism includes an upper feeding track 315 and an lower feeding slant 316. The upper feeding track 315 and the lower feeding slant 316 are located on the lower sides of the double slide linear module 312, respectively. The upper feeding track 315 and the lower feeding slant 316 are fixedly installed on the upper end of the base plate 1. The upper end of the upper feeding track 315 is provided with a through groove for the mating end cover to pass through. The inner side of the lower feeding slant 316 is inclined.

[0040] The batching and conveying component 32 includes a second lifting structure 321, a second translation structure 322, a second air pipe 323, a second suction cup 324, a second feeding track 325, and a second L-shaped plate 326. The second lifting structure 321 is fixedly installed on the upper end of the base plate 1. The second translation structure 322 is fixedly installed on the output end of the second lifting structure 321. The second L-shaped plate 326 is fixedly installed on the output end of the second translation structure 322. The second air pipe 323 is fixedly installed on the second L-shaped plate 326. The upper end of the second air pipe 323 is connected to the air extraction device, and the lower end of the second air pipe 323 is connected to the second suction cup 324. The second feeding track 325 is fixedly installed on the base plate 1 and is located below the translation structure 322. The lower end of the second L-shaped plate 326 of the batching and conveying component 32, which is close to the feeding and unloading component 31, is connected to the auxiliary centering component 33.

[0041] The lifting structure 311, the lifting structure 321, and the translation structure 322 all adopt linear modules, which are mature technologies in this field.

[0042] Two auxiliary centering components 33 are symmetrically arranged along the second suction cup 324. The auxiliary centering components 33 include a mounting frame 331, a roller 332, a limiting slide rod 333, a tension spring 334, and a clamping block 335. The mounting frame 331 is fixedly installed at the lower end of the second L-shaped plate 326. The limiting slide rod 333 is slidably connected to the lower end of the mounting frame 331. The limiting slide rod 333 slides radially along the second suction cup 324. The roller 332 is rotatably installed at the end of the limiting slide rod 333 away from the second suction cup 324. The clamping block 335 is fixedly installed at the end of the limiting slide rod 333 near the second suction cup 324. The clamping block 335 is arc-shaped and matches the end cap. The tension spring 334 is sleeved on the outside of the limiting slide rod 333. The two ends of the tension spring 334 are fixedly connected to the mounting frame 331 and the clamping block 335, respectively.

[0043] The riveting component 34 includes a riveting machine 341, which is fixedly installed on the upper end of the base plate 1, with the output end of the riveting machine 341 facing downward.

[0044] When the end cap assembly device is in normal use, multiple feeding devices push the end caps, bearings, and pressure caps onto feeding rail 1 315 and feeding rail 2 325 respectively for feeding. Lifting structure 1 311 drives the double-slide linear module 312 to move up and down. The double-slide linear module 312 sequentially drives the two L-shaped plates 1 317, the vent pipe 1 313, and the suction cup 1 314 to move left and right. The double-slide linear module 312 drives the two suction cups 1 314 to move above the placement base 22 and feeding rail 1 315 respectively. Lifting structure 1 311 then drives the double-slide linear module... Module 312 descends, causing suction cup 314 to attach the finished product and end cap respectively. The vacuum system is activated, and suction cup 314 picks up the finished product and end cap. Lifting structure 311 raises suction cup 314. The double-slide linear module 312 moves the finished product above the unloading ramp 316, and the end cap moves above the placement base 22. The vacuum system stops, and the finished product is unloaded along the unloading ramp 316. The end cap falls above the placement base 22. The multi-station turntable 21 is activated, rotating the placement base 22. The placement base 22 then moves the end cap to... Below the adjacent suction cup 324, similarly, the lifting structure 321 and the translation structure 322 work together to place the bearing inside the end cover. When the lifting structure 321 lowers the L-shaped plate 326, the L-shaped plate 326 sequentially moves the mounting bracket 331, the limiting slide rod 333, and the roller 332. The roller 332 rolls in contact with the extrusion block 23, and the extrusion block 23 sequentially pushes the roller 332 and the limiting slide rod 333 to pull the tension spring 334. The limiting slide rod 333 drives the clamping block 335 to push the end cover inward to complete the centering. Similarly, the lifting structure... The second component 321 and the translation structure 322 work together with the pressure plate to place on the end cover and the bearing. The riveting machine 341 rivets the end cover, the bearing and the pressure plate. The finished product is moved to the bottom of the suction cup 314 and is driven by the suction cup 314 to the unloading inclined frame 316 for unloading, completing the cycle processing. The limiting slide bar 333 and the roller 332 work together with the extrusion block 23 to pull the tension spring 334, thereby driving the clamping block 335 to move inward. This allows the end cover to be centered while the bearing is being loaded, ensuring that the end cover is in the correct position during subsequent processing and improving the quality of the finished product.

[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An end cap assembly device for easy material unloading, comprising a base plate (1), characterized in that: It also includes a positioning and conveying assembly (2) and a fully automatic processing assembly (3), wherein the positioning and conveying assembly (2) is installed on the base plate (1); The fully automatic processing assembly (3) includes a loading and unloading component (31) for loading and unloading end caps and finished products, a feeding and conveying component (32) for loading bearings and pressure plates, an auxiliary centering component (33) for positioning end caps, and a riveting component (34) for riveting end caps, bearings, and pressure plates. There are two feeding and conveying components (32). The auxiliary centering component (33) is installed on the feeding and conveying component (32) close to the loading and unloading component (31). The loading and unloading component (31), the two feeding and conveying components (32), and the riveting component (34) are evenly distributed on the outside of the positioning and conveying assembly (2) and correspond to one processing position of the positioning and conveying assembly (2). The loading and unloading component (31) includes a multi-axis moving mechanism, an adsorption mechanism and a feeding mechanism. The multi-axis moving mechanism and the feeding mechanism are mounted on the base plate (1), and the adsorption mechanism is mounted on the multi-axis moving mechanism.

2. The end cap assembly device for easy material unloading according to claim 1, characterized in that, The positioning and conveying assembly (2) includes a multi-station turntable (21), a placement base (22), and an extrusion block (23). Multiple placement bases (22) and extrusion blocks (23) are provided. The multi-station turntable (21) is fixedly installed on the upper end of the base plate (1). Multiple placement bases (22) are evenly and respectively fixedly installed on the rotating end of the multi-station turntable (21). Multiple placement bases (22) correspond to the loading and unloading component (31), the feeding and conveying component (32), the auxiliary centering component (33), and the riveting component (34), respectively. Multiple extrusion blocks (23) are fixedly installed on the rotating end of the multi-station turntable (21). Extrusion blocks (23) are symmetrically arranged on both sides of each placement base (22). The upper end of the extrusion block (23) is inclined in coordination with the auxiliary centering component (33).

3. The end cap assembly device for easy material unloading according to claim 1, characterized in that, The multi-axis moving mechanism includes a lifting structure (311) and a double-slide linear module (312). The lifting structure (311) is fixedly installed on the upper end of the base plate (1), and the double-slide linear module (312) is fixedly installed on the output end of the lifting structure (311). The output end of the double-slide linear module (312) is connected to the adsorption structure, and the feeding structure is located below the double-slide linear module (312).

4. The end cap assembly device for easy material unloading according to claim 3, characterized in that, The adsorption mechanism is provided in two parts, which are respectively installed on the two output ends of the double slide linear module (312). The adsorption mechanism includes a ventilation pipe (313), a suction cup (314) and an L-shaped plate (317). The L-shaped plate (317) is fixedly installed on the output end of the double slide linear module (312), and the ventilation pipe (313) is fixedly installed on the L-shaped plate (317). The upper end of the ventilation pipe (313) is connected to the air extraction device, and the lower end of the ventilation pipe (313) is connected and fixedly connected to the suction cup (314).

5. The end cap assembly device for easy material unloading according to claim 3, characterized in that, The feeding mechanism includes an upper feeding track (315) and an lower feeding slant (316). The upper feeding track (315) and the lower feeding slant (316) are located on the lower sides of the double slide linear module (312). The upper feeding track (315) and the lower feeding slant (316) are fixedly installed on the upper end of the base plate (1). The upper end of the upper feeding track (315) is provided with a through groove for the mating end cap to pass through. The inner side of the lower feeding slant (316) is inclined.

6. The end cap assembly device for easy material unloading according to claim 1, characterized in that, The feeding and conveying component (32) includes a second lifting structure (321), a second translation structure (322), a second air pipe (323), a second suction cup (324), a second feeding track (325), and a second L-shaped plate (326). The second lifting structure (321) is fixedly installed on the upper end of the base plate (1), the second translation structure (322) is fixedly installed on the output end of the second lifting structure (321), the second L-shaped plate (326) is fixedly installed on the output end of the second translation structure (322), and the second air pipe... (323) is fixedly installed on L-shaped plate two (326). The upper end of the ventilation pipe two (323) is connected to the air extraction device, and the lower end of the ventilation pipe two (323) is connected to the suction cup two (324) in a fixed manner. The loading track two (325) is fixedly installed on the base plate (1). The loading track two (325) is located below the translation structure (322). The lower end of the L-shaped plate two (326) of the material conveying component (32) near the loading and unloading component (31) is connected to the auxiliary centering component (33).

7. The end cap assembly device for easy material unloading according to claim 6, characterized in that, Two auxiliary centering components (33) are symmetrically arranged along the second suction cup (324). Each auxiliary centering component (33) includes a mounting bracket (331), a roller (332), a limiting slide rod (333), a tension spring (334), and a clamping block (335). The mounting bracket (331) is fixedly installed at the lower end of the second L-shaped plate (326). The limiting slide rod (333) is slidably connected to the lower end of the mounting bracket (331). The limiting slide rod (333) is symmetrically arranged along the second suction cup (324). 324) Radial sliding, a roller (332) is rotatably installed at the end of the limiting slide rod (333) away from the suction cup (324), and a clamping block (335) is fixedly installed at the end of the limiting slide rod (333) close to the suction cup (324). The clamping block (335) is arc-shaped in conjunction with the end cap. A tension spring (334) is sleeved on the outside of the limiting slide rod (333), and the two ends of the tension spring (334) are fixedly connected to the mounting frame (331) and the clamping block (335) respectively.

8. The end cap assembly device for easy material unloading according to claim 1, characterized in that, The riveting component (34) includes a riveting machine (341), which is fixedly installed on the upper end of the base plate (1), with the output end of the riveting machine (341) facing downward.

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