A fiber optic adapter assembly

Abstract

The utility model relates to optical fiber device assembly technical field, concretely relates to a kind of FA optical fiber adapter assembly machine, including rack, carousel, feeding component, detection mounting bracket, lower sliding block, upper sliding block, locating block, positioning cylinder, detection cylinder, displacement sensor and crimping component, carousel is installed in rack top, feeding component is installed in rack top, detection mounting bracket is fixedly connected with rack, lower sliding block is slidably installed on detection mounting bracket, upper sliding block is slidably installed on detection mounting bracket, locating block is installed on lower sliding block, positioning cylinder is installed on detection mounting bracket, the output end of positioning cylinder is fixedly connected with lower sliding block, detection cylinder is installed on detection mounting bracket, the output end of detection cylinder is fixedly connected with upper sliding block, displacement sensor is installed on upper sliding block, crimping component is installed on rack, solve the prior art due to manual assembly efficiency lower, and whether the depth of assembly after detection is qualified, to difficultly guarantee the quality of product problem.

Description

Technical Field

[0001] This utility model relates to the field of optical fiber device assembly technology, and in particular to a FA optical fiber adapter assembly machine. Background Technology

[0002] In the processing of fiber optic adapters, 8mm double-ring cut-edge metal, ceramic ferrule ring and ferrule head need to be assembled in a specified order and crimping position. The traditional method mainly relies on manual assembly, which has low assembly efficiency.

[0003] In existing technologies, manual assembly is inefficient and cannot detect whether the depth of the assembled product is up to standard, making it difficult to guarantee product quality. Utility Model Content

[0004] The purpose of this invention is to provide a FA fiber optic adapter assembly machine, which solves the problem that the existing technology has low efficiency due to manual assembly and the inability to detect whether the depth of the assembled product is qualified, thus making it difficult to guarantee the quality of the product.

[0005] To achieve the above objectives, this utility model provides a FA fiber optic adapter assembly machine, including a frame and an assembly assembly. The assembly assembly includes a turntable, a feeding component, a detection mounting frame, a lower slider, an upper slider, a positioning block, a positioning cylinder, a detection cylinder, a displacement sensor, and a crimping component. The turntable is mounted on the top of the frame, the feeding component is mounted on the top of the frame, the detection mounting frame is fixedly connected to the frame and located on the side of the frame near the turntable, the lower slider is slidably mounted on the detection mounting frame, the upper slider is slidably mounted on the detection mounting frame, the positioning block is fixedly mounted on the lower slider, the positioning cylinder is mounted on the detection mounting frame, and the output end of the positioning cylinder is fixedly connected to the lower slider, the detection cylinder is mounted on the detection mounting frame, and the output end of the detection cylinder is fixedly connected to the upper slider, the displacement sensor is mounted on the upper slider, and the crimping component is mounted on the frame.

[0006] The pressing component includes a ceramic ring pressing part, a photoelectric sensor, a rough pressing part, and a fine pressing part. The ceramic ring pressing part is installed on the top of the frame and located on the side of the frame near the turntable. The photoelectric sensor is installed on the top of the frame and located on the side of the frame near the ceramic ring pressing part. The rough pressing part is installed on the frame and located on the side of the frame near the photoelectric sensor. The fine pressing part is installed on the frame and located between the rough pressing part and the detection mounting frame.

[0007] The feeding components include a ceramic insert ring feeding vibratory plate and a trimmed metal feeding vibratory plate. The ceramic insert ring feeding vibratory plate is installed on the top of the frame; the trimmed metal feeding vibratory plate is installed on the top of the frame.

[0008] The assembly assembly also includes a touch screen, which is mounted on the frame.

[0009] The assembly assembly also includes a workstation support plate, which is fixedly connected to the frame and located on the side of the frame closer to the turntable.

[0010] This utility model discloses a FA fiber optic adapter assembly machine, comprising a frame and an assembly assembly. The assembly assembly includes a turntable, a feeding component, a detection mounting frame, a lower slider, an upper slider, a positioning block, a positioning cylinder, a detection cylinder, a displacement sensor, and a crimping component. The turntable and the feeding component are mounted on the top of the frame. The detection mounting frame is fixedly connected to the frame and located on the side of the frame near the turntable. The lower slider and the upper slider are slidably mounted on the detection mounting frame. The positioning block is fixedly mounted on the lower slider. The positioning cylinder is mounted on the detection mounting frame, and its output end is fixedly connected to the lower slider. The detection cylinder is mounted on the detection mounting frame, and its output end is fixedly connected to the upper slider. The displacement sensor is mounted on the upper slider. The crimping component is mounted on the frame. This invention solves the problem in existing technologies where low efficiency due to manual assembly and the inability to detect whether the depth of the assembled product is qualified makes it difficult to guarantee product quality. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a structural diagram of the FA fiber optic adapter product.

[0013] Figure 2 This is a schematic diagram of the overall structure of the FA fiber optic adapter assembly machine of this utility model.

[0014] Figure 3 This is a structural schematic diagram of the feeding component of this utility model.

[0015] Figure 4 This is a structural schematic diagram of the upper slider, lower slider, and positioning block of this utility model.

[0016] Figure 5 This is a schematic diagram of the ceramic ring crimping part of this utility model.

[0017] Figure 6 This is a schematic diagram of the roughing section of this utility model.

[0018] Figure 7 This is a schematic diagram of the precision pressing part of this utility model.

[0019] In the diagram: 101-Frame, 102-Turntable, 103-Detection mounting bracket, 104-Lower slide block, 105-Upper slide block, 106-Positioning block, 107-Positioning cylinder, 108-Detection cylinder, 109-Displacement sensor, 110-Ceramic ferrule feeding vibratory feeder, 111-Trimmed metal feeding vibratory feeder, 112-Ceramic ring pressing part, 113-Photoelectric sensor, 114-Rough pressing part, 115-Fine pressing part, 116-Touch screen, 117-Station support plate. 118-Conveying mold lifting cylinder, 119-Conveying mold transverse cylinder, 120-Inserted ceramic ring conveying pipe, 121-Ceramic ring riveting cylinder, 122-Ceramic ring conveying mold, 123-Inserted ceramic ring detection fiber optic cable, 124-Trimmed metal riveting lifting cylinder, 125-Air pipe connector, 126-Trimmed metal suction structure, 127-Riveting suction structure transverse cylinder, 128-Precision pressure servo motor, 129-Precision pressure lead screw, 130-Pressure sensor, 131-Precision pressure mold. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] The embodiment of this application is as follows:

[0022] Please see Figures 1-7 , Figure 1 This is a structural diagram of the FA fiber optic adapter product. Figure 2 This is a schematic diagram of the overall structure of the FA fiber optic adapter assembly machine of this utility model. Figure 3 This is a structural schematic diagram of the feeding component of this utility model. Figure 4 This is a schematic diagram of the upper slider 104, lower slider 105, and positioning block 106 of this utility model. Figure 5 This is a schematic diagram of the ceramic ring crimping part 112 of this utility model. Figure 6 This is a schematic diagram of the rough pressing part 114 of this utility model. Figure 7 This is a structural schematic diagram of the precision pressing part 115 of this utility model.

[0023] This utility model discloses a FA fiber optic adapter assembly machine, comprising a frame 101, a turntable 102, a testing and mounting frame 103, a lower slider 104, an upper slider 105, a positioning block 106, a positioning cylinder 107, a testing cylinder 108, a displacement sensor 109, a ceramic ferrule feeding vibratory feeder 110, a trimmed metal feeding vibratory feeder 111, a ceramic ring pressing part 112, a photoelectric sensor 113, a rough pressing part 114, a fine pressing part 115, a touch screen 116, a workstation support plate 117, a conveyor mold lifting cylinder 118, and a conveyor mold lateral movement cylinder 119. 19. Ceramic ring conveying tube 120, ceramic ring riveting cylinder 121, ceramic ring conveying mold 122, ceramic ring detection fiber optic cable 123, trimmed metal riveting lifting cylinder 124, air pipe connector 125, trimmed metal suction structure 126, riveting suction structure transverse movement cylinder 127, precision pressure servo motor 128, precision pressure lead screw 129, pressure sensor 130, and precision pressure mold 131. These components solve the problem of low efficiency in manual assembly and the inability to detect whether the depth of the assembled product is qualified, thus making it difficult to guarantee product quality in existing technologies. It is understandable that the aforementioned components can also be used to improve product assembly quality.

[0024] In this embodiment, the assembly components are installed on the frame 101, thereby solving the problem that the prior art has low efficiency due to manual assembly and the inability to detect whether the depth of the assembled product is qualified, thus making it difficult to guarantee the quality of the product.

[0025] The turntable 102 is mounted on the top of the frame 101, the feeding component is mounted on the top of the frame 101, the detection mounting frame 103 is fixedly connected to the frame 101 and located on the side of the frame 101 near the turntable 102, the lower slider 104 is slidably mounted on the detection mounting frame 103, the upper slider 105 is slidably mounted on the detection mounting frame 103, the positioning block 106 is fixedly mounted on the lower slider 104, the positioning cylinder 107 is mounted on the detection mounting frame 103, and the output end of the positioning cylinder 107 is fixedly connected to the lower slider 104. The detection cylinder 105... The detection cylinder 108 is mounted on the detection mounting frame 103. The output end of the detection cylinder 108 is fixedly connected to the upper slider 105. The displacement sensor 109 is mounted on the upper slider 105. The pressing component is mounted on the frame 101. The turntable 102 is mounted on the top of the frame 101. A drive mechanism is provided on the frame 101 to control the rotation of the turntable 102. The feeding component is used for automatic feeding of ceramic insert rings and cut metal. The detection mounting frame 103 consists of the lower slider 104, the upper slider 105, the positioning block 106, the positioning cylinder 107, and the detection cylinder 108. The displacement sensor 109 provides installation conditions. A guide rail is vertically arranged on the detection mounting bracket 103. The lower slider 104 is slidably mounted on the detection mounting bracket 103 via the guide rail. The upper slider 105 is slidably mounted on the detection mounting bracket 103 via the guide rail, with the upper slider 105 located above the lower slider 104. The positioning block 106 is fixedly mounted on the lower slider 104 and moves with the movement of the lower slider 104. The positioning cylinder 107 is bolted to the lower part of the detection mounting bracket 103 to drive the lower slider 104 to move. The detection cylinder 108 is bolted to the lower part of the detection mounting bracket 103. Above the mounting bracket 103, the upper slider 105 is driven to move. The displacement sensor 109 is mounted on the slider. The extension and retraction of the detection cylinder 108 will drive the upper slider 105 and the displacement sensor 109 to move. The center depth of the finished product is detected by the displacement sensor 109 to determine whether the product is qualified. The pressing component performs the pre-pressing work on the product. By setting a depth detection station, the center depth of the finished product can be detected to ensure the product assembly quality. This solves the problem that the existing technology is difficult to guarantee product quality due to the low efficiency of manual assembly and the inability to detect whether the depth after assembly is qualified.

[0026] Secondly, the ceramic ring pressing part 112 is installed on the top of the frame 101 and located on the side of the frame 101 near the turntable 102; the photoelectric sensor 113 is installed on the top of the frame 101 and located on the side of the frame 101 near the ceramic ring pressing part 112; the rough pressing part 114 is installed on the frame 101 and located on the side of the frame 101 near the photoelectric sensor 113; the fine pressing part 115 is installed on the frame 101 and located between the rough pressing part 114 and the detection mounting frame 103. The ceramic ring pressing part 112 is equivalent to the first station, located near the outside of the turntable 102, and includes a conveyor mold lifting cylinder 118, a conveyor mold lateral movement cylinder 119, a core-inserting ceramic ring conveying pipe 120, a ceramic ring riveting cylinder 121, and a ceramic ring... The conveying mold 122 and the ferrule ceramic ring detection fiber 123 are used to press the ceramic ferrule ring into the ferrule head. The photoelectric sensor 113 is mounted on the frame 101 via a bracket, which is equivalent to the second station. It is used to detect whether the ceramic ferrule ring has been pressed into the ferrule head. If it is not pressed in, an alarm is triggered. If it is pressed in, it waits to enter the next station. The coarse pressing section 114 is equivalent to the third station. It includes a trimmed metal riveting lifting cylinder 124, an air pipe connector 125, a trimmed metal suction structure 126, and a riveting suction structure transverse cylinder 127. It is used for coarse pressing of the trimmed metal. The fine pressing section 115 is equivalent to the fourth station. It includes a fine pressing servo motor 128, a fine pressing screw 129, a pressure sensor 130, and a fine pressing mold 131. It is used for fine pressing of the trimmed metal. Through the pressing components, the pressing assembly of each component is realized.

[0027] Meanwhile, the ceramic ferrule feeding vibratory feeder 110 is installed on the top of the frame 101; the trimmed metal feeding vibratory feeder 111 is installed on the top of the frame 101; the ceramic ring pressing part 112 is connected to the ceramic ferrule feeding vibratory feeder 110 through the ferrule ceramic ring conveying pipe 120; the ceramic ferrule is transported to the ferrule ceramic ring conveying pipe 120 through the ceramic ferrule feeding vibratory feeder 110 and falls to the corresponding position, thereby realizing the feeding of the ceramic ferrule; when the trimmed metal feeding vibratory feeder 111 feeds to the corresponding position and is sensed by the fiber optic sensor, the riveting and suction structure transverse cylinder 127 is in the retracted state; the trimmed metal riveting lifting cylinder 124 and the riveting and suction structure transverse cylinder 127 move downward and suck up the trimmed metal by air pressure through the pressing sleeve; the ceramic ferrule feeding vibratory feeder 110 and the trimmed metal feeding vibratory feeder 111 thus realize the feeding of the ceramic ferrule and the trimmed metal.

[0028] In addition, the touch screen 116 is mounted on the frame 101. Through the touch screen 116, the operator can control the assembly machine to perform the actions of each workstation according to the preset process. The operator can also pause the operation of the equipment when needed. At the same time, it is also convenient for the operator to set parameters. The touch screen 116 makes it easy for the operator to operate the machine.

[0029] Finally, the workstation support plate 117 is fixedly connected to the frame 101 and is located on the side of the frame 101 near the turntable 102. The workstation support plate 117 is fixed to the frame 101 by bolts, which can provide support for the operator's hands. Through the workstation support plate 117, the comfort and stability of the operator's operation are improved.

[0030] In this embodiment, the workflow of this application is as follows: First, the ferrule head is manually placed into the corresponding fixture on the turntable 102, and the start button is pressed. Then, the ferrule ceramic ring is transported to the ferrule ceramic ring conveying pipe 120 via the ceramic ferrule ring feeding vibratory feeder 110 and falls to the corresponding position. When the ferrule ceramic ring detection fiber 123 detects that the ferrule ceramic ring has reached the designated position and the start button is pressed, the ferrule ceramic ring will be sent to the corresponding positioning mold via the conveying mold transverse cylinder 119. When the start button is pressed, the conveyor mold lifting cylinder 118 will descend to the designated position to await pressing. Once all previous actions are complete, the ceramic ring riveting cylinder 121 will press the ferrule ceramic ring into the ferrule head. After pressing, it will rise. Then, when the start button is pressed again, the photoelectric sensor 113 will detect whether the ceramic ferrule ring has been pressed into the ferrule head. If it is not pressed in, an alarm will sound; if it is pressed in, it will wait to proceed to the next station. Then, when the start button is pressed again, the trimmed metal will be fed to the corresponding position via the trimmed metal feeding vibratory feeder 111. When the position is detected by the fiber optic sensor, the riveting and suction structure lateral cylinder 127 is in the retracted state. The trimmed metal riveting lifting cylinder 124 and the riveting and suction structure lateral cylinder 127 move downwards to lift the trimmed metal by air pressure through the pressing sleeve. Pressing the start button will press the trimmed metal into the insert head through the trimmed metal riveting lifting cylinder 124 to achieve coarse pressing of the trimmed metal. After that, pressing the start button will cause the fine pressing servo motor 128 to drive the pressure sensor 130 and the fine pressing mold 131 to move downwards through the fine pressing screw 129. When the pressure sensor 130 reaches the set value, the pressing will stop and wait for the next action. After that, pressing the start button again will cause the positioning cylinder 107 to retract and position the product in the positioning block 106 when the product is in place. After positioning, the detection cylinder 108 will descend and the displacement sensor 109 will sense the product depth. If it is qualified, it will pass; if it is not qualified, an alarm will be triggered. Finally, the person will remove the product and put it into a new insert head to perform the next action.

[0031] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A FA fiber optic adapter assembly machine, comprising a rack, characterized in that, It also includes assembly components; The assembly assembly includes a turntable, a feeding component, a detection mounting frame, a lower slider, an upper slider, a positioning block, a positioning cylinder, a detection cylinder, a displacement sensor, and a pressing component. The turntable is mounted on the top of the frame, the feeding component is mounted on the top of the frame, the detection mounting frame is fixedly connected to the frame and located on the side of the frame near the turntable, the lower slider is slidably mounted on the detection mounting frame, the upper slider is slidably mounted on the detection mounting frame, the positioning block is fixedly mounted on the lower slider, the positioning cylinder is mounted on the detection mounting frame and its output end is fixedly connected to the lower slider, the detection cylinder is mounted on the detection mounting frame and its output end is fixedly connected to the upper slider, the displacement sensor is mounted on the upper slider, and the pressing component is mounted on the frame.

2. The FA fiber optic adapter assembly machine as described in claim 1, characterized in that, The pressing component includes a ceramic ring pressing part, a photoelectric sensor, a coarse pressing part, and a fine pressing part. The ceramic ring pressing part is installed on the top of the frame and located on the side of the frame near the turntable. The photoelectric sensor is installed on the top of the frame and located on the side of the frame near the ceramic ring pressing part. The coarse pressing part is installed on the frame and located on the side of the frame near the photoelectric sensor. The fine pressing part is installed on the frame and located between the coarse pressing part and the detection mounting bracket.

3. The FA fiber optic adapter assembly machine as described in claim 1, characterized in that, The feeding components include a ceramic insert ring feeding vibratory plate and a trimmed metal feeding vibratory plate. The ceramic insert ring feeding vibratory plate is installed on the top of the frame; the trimmed metal feeding vibratory plate is installed on the top of the frame.

4. The FA fiber optic adapter assembly machine as described in claim 1, characterized in that, The assembly assembly also includes a touch screen, which is mounted on the rack.

5. The FA fiber optic adapter assembly machine as described in claim 1, characterized in that, The assembly assembly also includes a workstation support plate, which is fixedly connected to the frame and located on the side of the frame closer to the turntable.

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