Laminating apparatus for processing insulation boards
By designing a lamination device with multiple heating plates and a hydraulic system, the simultaneous pressing and positioning of multiple insulation plates is achieved, solving the problem of low single-plate pressing efficiency in existing technologies and improving processing efficiency and convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHU QIU HUA INSULATION MATERIALS
- Filing Date
- 2025-06-12
- Publication Date
- 2026-06-16
AI Technical Summary
Existing laminators can only apply pressure to a single insulation board at a time, resulting in low processing efficiency and making it difficult to meet the needs of mass production.
A lamination device comprising multiple heating plates and a hydraulic system was designed. The device uses hydraulic cylinders and a sliding frame structure to simultaneously apply pressure to multiple insulation plates. It is also equipped with positioning and pushing components to ensure accurate positioning and easy removal of the plates.
This significantly improves the processing efficiency of insulation boards, meets the needs of batch processing, and ensures accurate positioning, making it easy to remove the insulation boards after lamination.
Smart Images

Figure CN224360843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board processing technology, specifically to lamination equipment for insulation board processing. Background Technology
[0002] Insulation board lamination refers to the process of bonding multiple layers of materials, such as insulation core material, panel, and adhesive, together with pressure and temperature through a laminator to form a whole insulation board. The core of this process is to use external force and environmental conditions to induce physical or chemical bonding between the layers of materials, ultimately forming an insulation board with specific structure and performance.
[0003] Existing laminators, such as the insulation board laminator proposed in authorization announcement number CN217347091U, include a base frame, a placement table, and a pressure plate. The placement table is installed on the lower inner wall of the base frame, and the pressure plate is located at the upper part of the base frame. A heating plate is installed below the pressure plate, and a first threaded rod is rotatably connected to the middle of the upper part of the base frame. A lifting block is sleeved on the first threaded rod near the middle. This device can drive the pressure plate and the heating plate to move through a drive rod to apply pressure to the insulation board to be laminated, thereby realizing the lamination process of the insulation board.
[0004] Although the aforementioned insulation board laminator can perform insulation board lamination processing, it can only apply pressure to a single insulation board each time it is laminated, resulting in significantly low processing efficiency. Especially when facing the demand for batch processing of insulation boards, this capacity limitation is difficult to meet the actual requirements of large-scale production scenarios. Therefore, we provide a lamination equipment for insulation board processing to solve the aforementioned problems. Utility Model Content
[0005] The purpose of this invention is to provide a lamination equipment for processing insulation boards, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A laminating equipment for processing insulation boards includes a mounting housing. A second heating plate is fixedly connected to one side of the upper surface of the mounting housing. Several first heating plates are arranged above the second heating plate. Sliding columns are fixedly connected to both ends of the two sides of the second heating plate. Sliding sleeves are fixedly connected to both sides of the first heating plates. The sliding sleeves are slidably connected to the sliding columns. A lifting component for driving the first heating plates to rise and fall is provided at the upper end of the sliding columns. Two T-shaped rails are fixedly connected to the other side of the upper surface of the mounting housing. A U-shaped slide is slidably connected between the two T-shaped rails. A pushing component for pushing the U-shaped slide to slide on the T-shaped rails is provided on the mounting housing. A positioning component for positioning the placed insulation boards is also provided on the U-shaped slide.
[0008] As a further embodiment of this utility model: the lifting assembly includes a top frame, which is fixedly connected between the upper ends of four sliding columns. Hydraulic cylinders are fixedly connected to both sides of the top frame. The output end of the hydraulic cylinder is fixedly connected to a first heating plate located at the upper end. Sliding frames are fixedly connected to both sides of the first heating plate. The sliding frames on each layer are staggered. Hanging columns that cooperate with the sliding frames are fixedly connected to both sides of the first heating plate and the second heating plate. The hanging columns are slidably connected to the sliding frames.
[0009] As a further embodiment of this utility model: the pushing assembly includes a first electric push rod, which is fixedly connected to the middle position on the side of the upper surface of the mounting box away from the second heating plate, and the output end of the first electric push rod is fixedly connected to the U-shaped slide.
[0010] As a further embodiment of this utility model: the positioning component includes several positioning horizontal plates, which are fixedly connected to the side of the U-shaped slide table near the sliding column. The positioning horizontal plates are positioned to match the first heating plate. Adjustment grooves are provided at both ends of the positioning horizontal plates, and I-shaped sliders are slidably connected in the adjustment grooves. Positioning plates are fixedly connected to the I-shaped sliders. Adjustment plates are fixedly connected between the I-shaped sliders on both sides of the positioning horizontal plates. An adjustment component for adjusting the distance between the two adjustment plates is provided between the U-shaped slide tables. A pushing component for pushing out the laminated insulation board is also provided in the middle of the positioning horizontal plates.
[0011] As a further embodiment of this utility model: the adjustment assembly includes a bidirectional threaded rod, which is rotatably connected between the two vertical plates of the U-shaped slide. The threads at both ends of the bidirectional threaded rod are respectively threaded to the adjustment plate. A rotating handle is fixedly connected to the connecting shaft at one end of the bidirectional threaded rod, which protrudes from the position of the U-shaped slide.
[0012] As a further embodiment of this utility model: the pushing component includes a second electric push rod, which is fixedly connected to the middle position of the positioning horizontal plate. The output end of the second electric push rod is fixedly connected to a sliding plate, and both ends of the sliding plate are fixedly connected to limit slide rods, which are slidably connected to the positioning horizontal plate.
[0013] As a further improvement of this utility model, the end of the positioning plate away from the positioning cross plate is inclined.
[0014] As a further improvement of this utility model, the mounting housing is equipped with a hydraulic system for providing hydraulic energy to the hydraulic cylinder.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention, through the setting of multiple first heating plates, can simultaneously apply pressure to multiple insulation boards during operation, which greatly improves the processing efficiency of insulation boards and can effectively meet the batch processing needs of insulation boards. At the same time, the positioning component sets the insulation boards in place during operation to prevent them from being placed crookedly. It can also push the insulation boards out a distance after lamination, so that the workers can easily take out the laminated insulation boards, making it convenient to use. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the structure on the other side of this utility model.
[0019] Figure 3 This is a schematic diagram of the sliding frame and hanging column in this utility model.
[0020] Figure 4 This is a structural schematic diagram of one side of the positioning component in this utility model.
[0021] Figure 5 This is a schematic diagram of the other side of the positioning component in this utility model.
[0022] Figure 6 This is a schematic diagram of the I-shaped slider in this utility model.
[0023] Figure 7 This is a schematic diagram of the lamination process of the insulation board according to this utility model.
[0024] Figure 8 This is a schematic diagram of the present invention when the insulation board is removed.
[0025] The components include: 1. Mounting chassis; 2. First heating plate; 3. Sliding column; 4. Hydraulic cylinder; 5. Top frame; 6. U-shaped slide table; 7. Rotating handle; 8. Sliding sleeve; 9. Sliding frame; 10. Positioning plate; 11. Adjusting plate; 12. T-shaped rail; 13. Adjusting groove; 14. First electric push rod; 15. Hanging column; 16. Second heating plate; 17. I-shaped slider; 18. Bidirectional threaded rod; 19. Limiting slide rod; 20. Second electric push rod; 21. Positioning horizontal plate; 22. Push plate. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-8 In this embodiment of the utility model, the laminating equipment for processing insulation boards includes a mounting housing 1. A second heating plate 16 is fixedly connected to one side of the upper end of the mounting housing 1. Several first heating plates 2 are arranged above the second heating plate 16. Sliding columns 3 are fixedly connected to both ends of the two sides of the second heating plate 16. Sliding sleeves 8 are fixedly connected to both sides of the first heating plates 2. The sliding sleeves 8 are slidably connected to the sliding columns 3 respectively. A lifting assembly for driving the first heating plates 2 to rise and fall is provided at the upper end of the sliding columns 3. The lifting assembly includes a top frame 5. The top frame 5 is fixedly connected between the upper ends of the four sliding columns 3. Hydraulic cylinders 4 are fixedly connected to both sides of the top frame 5. The output end of the hydraulic cylinder 4 is fixedly connected to the first heating plate 2 located at the upper end. The first heating plate 2 is fixedly connected to both sides of a sliding frame 9. The sliding frames 9 on each layer are staggered and not on the same vertical line. The first heating plate 2 and the second heating plate 16 are fixedly connected to both sides of a hanging column 15 that cooperates with the sliding frame 9. The hanging column 15 is slidably connected to the sliding frame 9. The installation box 1 is equipped with a hydraulic system for providing hydraulic energy to the hydraulic cylinder 4. The hydraulic cylinder 4 can push the upper first heating plate 2 to rise or fall during operation. At the same time, the sliding frame 9 and the hanging column 15 can pull up the first heating plates 2 of each layer one by one when the first heating plate 2 rises, so that gaps are formed between multiple first heating plates 2 to facilitate the removal and placement of the insulation board. The hydraulic cylinder 4 realizes the extension and retraction action of the output end through the hydraulic energy input by the hydraulic system.
[0028] Two T-shaped rails 12 are fixedly connected to the other side of the upper end face of the mounting housing 1. A U-shaped slide 6 is slidably connected between the two T-shaped rails 12. The mounting housing 1 is provided with a pushing assembly for pushing the U-shaped slide 6 to slide on the T-shaped rails 12. The pushing assembly includes a first electric push rod 14. The first electric push rod 14 is fixedly connected to the middle position on the side of the upper end face of the mounting housing 1 away from the second heating plate 16. The output end of the first electric push rod 14 is fixedly connected to the U-shaped slide 6. The first electric push rod 14 can push the U-shaped slide 6 to move along the T-shaped rails 12 during operation, thereby allowing the positioning plate 10 to be inserted into or pulled out of the first heating plate 2.
[0029] The U-shaped slide 6 is also equipped with a positioning component for positioning the placed insulation board. The positioning component includes several positioning horizontal plates 21, which are fixedly connected to the side of the U-shaped slide 6 near the sliding column 3. The positioning horizontal plates 21 are positioned to match the first heating plate 2. Each end of the positioning horizontal plate 21 has an adjustment groove 13, and an I-shaped slider 17 is slidably connected in each adjustment groove 13. A positioning plate 10 is fixedly connected to the I-shaped slider 17. An adjustment plate 11 is fixedly connected between the I-shaped sliders 17 on both sides of the positioning horizontal plate 21. The U-shaped slide 6 is provided with a space between the two adjustment plates. The spacing adjustment component between 11, the end of the positioning plate 10 away from the positioning horizontal plate 21 is inclined; when placing the insulation board, the first electric push rod 14 pushes the U-shaped slide table 6 to move, so that the positioning plate 10 and the positioning horizontal plate 21 enter the space between the first heating plate 2. The positioning plates 10 and the push plate 22 on both sides can form a limiting space for the insulation board. The worker pushes the insulation board to be laminated into the space formed by the two positioning plates 10 and the push plate 22 to avoid the insulation board from being crooked when placed. The end of the positioning plate 10 is inclined, and the positioning plates 10 on both sides can form a trumpet shape, which makes it easier for the insulation board to be pushed in smoothly.
[0030] The adjustment assembly includes a bidirectional threaded rod 18, which is rotatably connected between the two vertical plates of the U-shaped slide 6. The threads at both ends of the bidirectional threaded rod 18 are respectively threaded to the adjustment plate 11. A rotating handle 7 is fixedly connected to the connecting shaft end of the bidirectional threaded rod 18, which protrudes from the position of the U-shaped slide 6. During use, the distance between the two positioning plates 10 can be adjusted according to the length of the insulation board. During adjustment, rotating the rotating handle 7 drives the bidirectional threaded rod 18 to rotate. The rotation of the bidirectional threaded rod 18 can drive the adjustment plate 11 to move accordingly, so that the two positioning plates 10 move closer or further apart. Thus, the two positioning plates 10 can be adjusted according to the size of the insulation board.
[0031] The positioning horizontal plate 21 is also provided with a pushing component for pushing out the laminated insulation board; the pushing component includes a second electric push rod 20, which is fixedly connected to the middle position of the positioning horizontal plate 21. Each output end of the second electric push rod 20 is fixedly connected to a pushing plate 22. Both ends of the pushing plate 22 are fixedly connected to limit slide rods 19, which are slidably connected to the positioning horizontal plate 21. After the insulation board lamination is completed, the U-shaped slide table 6 first approaches the first heating plate 2, and then the output end of the second electric push rod 20 pushes the pushing plate 22 to move. The movement of the pushing plate 22 causes the insulation board to move a certain distance, so that one end of the insulation board protrudes partially from the space between the first heating plates 2. Figure 7 As shown, this makes it easier for staff to remove the insulation board.
[0032] The working principle of this utility model is as follows: During operation, the first electric push rod 14 pushes the U-shaped slide table 6 to move, causing the positioning plate 10 and the positioning horizontal plate 21 to enter the space between the first heating plates 2. The positioning plates 10 and the pushing plates 22 on both sides can form a limiting space for the insulation board. The worker pushes the insulation board to be laminated into the space formed by the two positioning plates 10 and the pushing plates 22 to avoid the insulation board from tilting during placement. Then, the first electric push rod 14 drives the U-shaped slide table 6 to reset, causing the positioning plate 10 to be pulled out from the space between the first heating plates 2. Then, the output end of the hydraulic cylinder 4 drives the first heating plate 2 to move downward. Multiple first heating plates 2 will press on the insulation board placed in the space under the pushing action, thus improving the insulation. After the plates are pressed together, the hydraulic cylinder 4 moves the upper first heating plate 2 upward. Then, the sliding frame 9 on the uppermost first heating plate 2 pulls the hanging column 15 on the lower first heating plate 2 upward, causing the corresponding first heating plate 2 to move. This process is repeated to lift the first heating plates 2 one by one. After the first heating plate 2 is lifted, the first electric push rod 14 pushes the U-shaped slide table 6 closer to the first heating plate 2. After reaching the set position, it stops. Then, the output end of the second electric push rod 20 pushes the push plate 22 to move. The movement of the push plate 22 causes the insulation plate to move a certain distance, so that one end of the insulation plate protrudes from the space between the first heating plates 2, making it easier for the staff to remove the insulation plate.
[0033] In this application, all electrical components are controlled by controllers. The control circuits can be easily programmed by those skilled in the art and are common knowledge in the field. Therefore, the control methods and circuit connections will not be explained in detail here.
[0034] The working methods and principles of the hydraulic system, electric actuator, and heating plate are clear to those skilled in the art and will not be described in detail here.
[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Although this specification describes embodiments, not every embodiment contains only one technical solution. This method of description is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A laminating equipment for processing insulation boards, including a mounting chassis (1), characterized in that: A second heating plate (16) is fixedly connected to one side of the upper end face of the mounting box (1). Several first heating plates (2) are provided above the second heating plate (16). Sliding columns (3) are fixedly connected to both ends of the two sides of the second heating plate (16). Sliding sleeves (8) are fixedly connected to both sides of the first heating plate (2). The sliding sleeves (8) are slidably connected to the sliding columns (3). The upper end of the sliding columns (3) is provided with a lifting component for driving the first heating plates (2) to rise and fall. Two T-shaped rails (12) are fixedly connected to the other side of the upper end face of the mounting box (1). A U-shaped slide (6) is slidably connected between the two T-shaped rails (12). The mounting box (1) is provided with a pushing component for pushing the U-shaped slide (6) to slide on the T-shaped rails (12). The U-shaped slide (6) is also provided with a positioning component for positioning the placed insulation board.
2. The laminating equipment for processing insulation boards according to claim 1, characterized in that, The lifting assembly includes a top frame (5), which is fixedly connected between the upper ends of four sliding columns (3). Hydraulic cylinders (4) are fixedly connected to both sides of the top frame (5). The output end of the hydraulic cylinder (4) is fixedly connected to the first heating plate (2) located at the upper end. Sliding frames (9) are fixedly connected to both sides of the first heating plate (2). The sliding frames (9) on each layer are staggered. Hanging columns (15) that cooperate with the sliding frames (9) are fixedly connected to both sides of the first heating plate (2) and the second heating plate (16). The hanging columns (15) are slidably connected to the sliding frames (9).
3. The laminating equipment for processing insulation boards according to claim 1, characterized in that, The pushing assembly includes a first electric push rod (14), which is fixedly connected to the middle position on the upper surface of the mounting box (1) away from the second heating plate (16), and the output end of the first electric push rod (14) is fixedly connected to the U-shaped slide (6).
4. The laminating equipment for processing insulation boards according to claim 1, characterized in that, The positioning component includes several positioning horizontal plates (21), which are fixedly connected to the side of the U-shaped slide (6) near the sliding column (3). The positioning horizontal plates (21) are positioned to match the first heating plate (2). Adjustment grooves (13) are provided at both ends of the positioning horizontal plates (21). I-shaped sliders (17) are slidably connected in the adjustment grooves (13). Positioning plates (10) are fixedly connected to the I-shaped sliders (17). Adjustment plates (11) are fixedly connected between the I-shaped sliders (17) on both sides of the positioning horizontal plates (21). An adjustment component for adjusting the distance between the two adjustment plates (11) is provided between the U-shaped slide (6). A pushing component for pushing out the laminated insulation board is also provided in the middle of the positioning horizontal plates (21).
5. The laminating equipment for processing insulation boards according to claim 4, characterized in that, The adjustment assembly includes a bidirectional threaded rod (18), which is rotatably connected between the two vertical plates of the U-shaped slide (6). The threads at both ends of the bidirectional threaded rod (18) are threadedly connected to the adjustment plate (11). A rotating handle (7) is fixedly connected to the connecting shaft at one end of the bidirectional threaded rod (18) through the U-shaped slide (6).
6. The laminating equipment for processing insulation boards according to claim 4, characterized in that, The pushing component includes a second electric push rod (20), which is fixedly connected to the middle position of the positioning horizontal plate (21). The output end of the second electric push rod (20) is fixedly connected to a push plate (22), and both ends of the push plate (22) are fixedly connected to a limit slide rod (19). The limit slide rod (19) is slidably connected to the positioning horizontal plate (21).
7. The laminating equipment for processing insulation boards according to claim 4, characterized in that, The end of the positioning plate (10) away from the positioning cross plate (21) is inclined.
8. The laminating equipment for processing insulation boards according to claim 2, characterized in that, The mounting housing (1) is equipped with a hydraulic system for providing hydraulic energy to the hydraulic cylinder (4).