A kind of open-width ultrasonic refining oil removal device

Abstract

The utility model provides a kind of flat ultrasonic refining oil removal device, it is related to textile cloth processing equipment technical field, including ultrasonic cleaning machine main part, the bottom four corners of ultrasonic cleaning machine main part are all fixedly connected with foot prop. By installing lifting assembly, its groove and slider, limit slot and limit block cooperation, realize double orientation limit, in combination with first electric push rod, ensure that orientation roll lifting is stable and high precision, easy to operate, the assembly changes traditional orientation roll fixed installation mode, through automatic lifting makes equipment maintenance more convenient, without complex disassembly, shorten maintenance time, reduce difficulty and cost, also avoid the component damage caused by the narrow operation space, simultaneously, it is convenient to clean thoroughly orientation roll and cleaning machine inside, reduce stain residue, ensure that ultrasonic cleaning effect is stable, improve fabric oil removal quality, prolong equipment life. Cover plate observation window also enhances the equipment use convenience and intelligent degree.

Description

Technical Field

[0001] This utility model relates to the technical field of textile fabric processing equipment, and in particular to a flat-width ultrasonic refining and degreasing device. Background Technology

[0002] The flat-width ultrasonic refining and degreasing device is an automated equipment that uses ultrasonic cavitation effect combined with chemical solvents or water-based cleaning agents to deeply clean, degrease and refine the surface of continuously running fabrics. Its core feature is that it uses high-frequency ultrasonic vibration to generate microbubble explosion, thereby removing surface oil, impurities or oxide layers, achieving a highly efficient and environmentally friendly cleaning effect.

[0003] Traditional guide rollers are often fixedly installed and tightly connected to the internal structure of the ultrasonic cleaner. When the guide rollers wear out or malfunction due to long-term use, or when the internal structure of the cleaner needs cleaning and maintenance, the lack of a convenient adjustment mechanism means that maintenance personnel must use specialized tools and go through a complex disassembly process to inspect the guide rollers or clean the internal structure of the equipment. This not only significantly increases the time cost of equipment maintenance, but also, in the confined operating space, frequent disassembly and assembly can easily damage equipment components, further increasing maintenance costs and repair difficulty. At the same time, oil stains and impurities generated during the cleaning process easily adhere to the surface of the guide rollers and the gaps in the inner wall of the cleaner. The fixed guide roller structure makes it difficult to completely remove these stains. Long-term accumulation will not only affect the normal operation of the guide rollers, but also reduce the ultrasonic cleaning effect, resulting in incomplete degreasing of fabrics and affecting the quality of subsequent production processes. Utility Model Content

[0004] The purpose of this invention is to provide a flat-width ultrasonic refining and degreasing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a flat-width ultrasonic refining and degreasing device, comprising an ultrasonic cleaner body, wherein foot supports are fixedly connected to the four corners of the bottom of the ultrasonic cleaner body, a lifting component is provided inside the ultrasonic cleaner body, and an anti-deviation component is fixedly connected to the outer wall of the ultrasonic cleaner body.

[0006] The lifting assembly includes a sliding groove. A set of sliding grooves is symmetrically opened inside the main body of the ultrasonic cleaner. A set of limiting grooves is symmetrically opened on the inner wall of the main body of the ultrasonic cleaner. A lifting plate is symmetrically slidably connected inside the main body of the ultrasonic cleaner. A set of sliders is fixed on the outer wall of the lifting plate. The outer wall of the sliders is slidably connected to the inside of the sliding groove. A set of limiting blocks is fixedly connected to the outer wall of the lifting plate. The outer wall of the limiting blocks is slidably connected to the inner wall of the limiting groove. A first electric push rod is symmetrically fixedly connected to the outer wall of the main body of the ultrasonic cleaner. The output end of the first electric push rod is fixedly connected to the outer wall of the lifting plate. Four sets of first guide rollers are rotatably connected between the interiors of the two lifting plates through bearings. A cover plate is fixedly connected between the tops of the two lifting plates. An observation window is provided on the inner wall of the cover plate.

[0007] Preferably, the anti-deviation component includes two fixing frames, and the fixing frames are symmetrically fixedly connected to the outer wall of the ultrasonic cleaner body, and the fixing frames are symmetrically fixedly connected to the outer wall of the fixing frames.

[0008] Preferably, a second electric push rod is installed on the outer wall of the connecting block, and the output end of the second electric push rod penetrates the connecting block and is fixedly connected to a fixing block.

[0009] Preferably, the inner wall of the fixing block is symmetrically connected to an anti-deviation roller via a bearing, and the inner wall of the fixing frame is rotatably connected to a take-up roller via a bearing.

[0010] Preferably, the outer wall of the fixing frame is connected to a motor by screws, the output end of the motor penetrates the fixing frame and is fixedly connected to the outer wall of the take-up roller, and the inner wall of the fixing frame is rotatably connected to a second guide roller by bearings.

[0011] Preferably, the outer wall of the take-up roller is wrapped with woven fabric, and a third guide roller is rotatably connected to the top center of the ultrasonic cleaner body via a bearing. The outer walls of the anti-deviation roller, the second guide roller, and the third guide roller are all in contact with the outer wall of the woven fabric.

[0012] Preferably, the outer walls of all four sets of the first guide rollers are in contact with the outer wall of the woven fabric.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] In this invention, by installing a lifting assembly, the cooperation of its sliding groove and slider, and limiting groove and limiting block, achieves double guiding and limiting. Combined with the first electric push rod, this ensures stable and high-precision lifting of the guide roller, and simplifies operation. This assembly changes the traditional fixed installation mode of the guide roller, making equipment maintenance more convenient through automatic lifting. It eliminates the need for complex disassembly and assembly, shortening maintenance time, reducing difficulty and cost, and avoiding component damage caused by confined operating space. Simultaneously, it facilitates thorough cleaning of the guide roller and the inside of the cleaning machine, reducing stain residue, ensuring stable ultrasonic cleaning results, improving fabric degreasing quality, and extending equipment life. The observation window on the cover plate also enhances the ease of use and intelligence of the equipment. Attached Figure Description

[0015] Figure 1 This utility model provides a perspective view of the main structure of a flat-width ultrasonic refining and degreasing device.

[0016] Figure 2 This utility model provides a schematic diagram of the lifting component of a flat-panel ultrasonic refining and degreasing device.

[0017] Figure 3 This utility model provides a schematic diagram of the lifting component structure of a flat-panel ultrasonic refining and degreasing device;

[0018] Figure 4 This invention presents a schematic diagram of the main structure of the anti-deviation component of a flat-width ultrasonic refining and degreasing device.

[0019] Legend:

[0020] 1. Ultrasonic cleaning machine body; 2. Foot support; 3. Lifting assembly; 301. Slide groove; 302. Limiting groove; 303. Lifting plate; 304. Sliding block; 305. Limiting block; 306. First electric push rod; 307. First guide roller; 308. Cover plate; 309. Observation window; 4. Anti-deviation assembly; 401. Fixing frame; 402. Connecting block; 403. Second electric push rod; 404. Fixing block; 405. Anti-deviation roller; 406. Take-up roller; 407. Motor; 408. Second guide roller; 409. Fabric; 410. Third guide roller. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, according to Figures 1-4 As shown, a flat-width ultrasonic refining and degreasing device includes an ultrasonic cleaner body 1, with foot supports 2 fixedly connected to the four corners of the bottom of the ultrasonic cleaner body 1, a lifting assembly 3 inside the ultrasonic cleaner body 1, and an anti-deviation assembly 4 fixedly connected to the outer wall of the ultrasonic cleaner body 1.

[0024] The lifting assembly 3 includes a slide 301. A set of slides 301 are symmetrically arranged inside the ultrasonic cleaner body 1. A set of limiting grooves 302 are symmetrically arranged on the inner wall of the ultrasonic cleaner body 1. A lifting plate 303 is symmetrically slidably connected inside the ultrasonic cleaner body 1. A set of sliders 304 are fixed to the outer wall of the lifting plate 303. The outer wall of the sliders 304 is slidably connected to the inside of the slide 301. A set of limiting blocks 305 are fixedly connected to the outer wall of the lifting plate 303. The outer wall of the limiting blocks 305 is slidably connected to the inside of the slide 301. The inner wall of the tank 302 is slidably connected, and the outer wall of the ultrasonic cleaning machine body 1 is symmetrically fixedly connected with the first electric push rod 306. The output end of the first electric push rod 306 is fixedly connected to the outer wall of the lifting plate 303. The interior of the two lifting plates 303 is rotatably connected with four sets of first guide rollers 307 through bearings. The top of the two lifting plates 303 is fixedly connected with the cover plate 308. The inner wall of the cover plate 308 is provided with an observation window 309. The outer walls of the four sets of first guide rollers 307 are in contact with the outer wall of the fabric 409.

[0025] The overall effect of Embodiment 1 is as follows: the lifting assembly 3 provides stable guidance and limitation for the lifting plate 303 through the sliding cooperation of the slide groove 301 and the slider 304, and the limiting groove 302 and the limiting block 305, ensuring that the first electric push rod 306 drives the lifting plate 303 to rise and fall accurately and smoothly, avoiding shaking and deviation. The four sets of first guide rollers 307 move synchronously with the lifting plate 303, which can not only stably guide the operation of the fabric 409 during the transmission process, ensuring that the oil removal operation in the main body 1 of the ultrasonic cleaning machine is uniform and efficient, but also provide sufficient operating space for the later maintenance and cleaning of the equipment and the first guide rollers 307 by adjusting the position of the lifting, greatly reducing the maintenance difficulty. The observation window 309 on the cover plate 308 facilitates real-time monitoring of the internal working status and improves the ease of operation.

[0026] Example 2, according to Figure 4As shown, the anti-deviation assembly 4 includes two fixed frames 401. Fixed frames 401 are symmetrically fixedly connected to the outer wall of the ultrasonic cleaner body 1. Connecting blocks 402 are symmetrically fixedly connected to the outer wall of the fixed frames 401. A second electric push rod 403 is installed on the outer wall of the connecting block 402. The output end of the second electric push rod 403 penetrates the connecting block 402 and is fixedly connected to a fixed block 404. An anti-deviation roller 405 is symmetrically rotatably connected to the inner wall of the fixed block 404 via bearings. A take-up roller 406 is rotatably connected to the inner wall of the fixed frame 401 via bearings. A motor 407 is connected to the outer wall of the fixed frame 401 by screws. The output end of the motor 407 penetrates the fixed frame 401 and is fixedly connected to the outer wall of the take-up roller 406. A second guide roller 408 is rotatably connected to the inner wall of the fixed frame 401 by bearings. Fabric 409 is wound around the outer wall of the take-up roller 406. A third guide roller 410 is rotatably connected to the top center of the ultrasonic cleaning machine body 1 by bearings. The outer walls of the anti-deviation roller 405, the second guide roller 408 and the third guide roller 410 are all in contact with the outer wall of the fabric 409.

[0027] The overall effect of embodiment 2 is as follows: In the anti-deviation component 4, the fixing frame 401 provides stable support for the entire component. The second electric push rod 403 on the connecting block 402 can drive the fixing block 404 and the anti-deviation roller 405 to move flexibly. With the cooperation of the anti-deviation rollers 405 on both sides, the limit distance can be adjusted in real time according to the width of the fabric 409, effectively preventing the fabric from deviating during transmission and ensuring that it always passes through the ultrasonic cleaner body 1 along the predetermined path. The winding roller 406 achieves stable winding of the fabric under the drive of the motor 407. The second guide roller 408 and the third guide roller 410 assist in guiding the fabric transmission, further improving the stability of the fabric operation, ensuring uniform degreasing effect, and avoiding local improper treatment problems caused by deviation.

[0028] The working principle of the entire device is as follows: When the flat-width ultrasonic refining and degreasing device is working, all components work together to achieve efficient degreasing and stable transmission of the fabric. First, the motor 407 starts, driving the take-up roller 406 to rotate. The fabric 409 is released from the take-up roller 406, passes through the anti-deviation roller 405, the second guide roller 408, and the third guide roller 410 in sequence, passes through the top of the ultrasonic cleaner body 1, enters the interior and contacts the four sets of first guide rollers 307, then exits from the other side, and is finally wound up by the take-up roller 406, completing the fabric transmission path. During the degreasing stage, the ultrasonic generator inside the ultrasonic cleaner body 1 generates high-frequency vibrations, forming a cavitation effect, which acts on the surface of the fabric 409, peeling the oil stains off the fabric fibers. Supported by the lifting plate 303, the four sets of first guide rollers 307 guide the fabric 409 to run smoothly in the cleaner, ensuring that the ultrasonic waves act evenly on the fabric surface, achieving effective degreasing.

[0029] When maintenance or cleaning of the equipment is required, the first electric push rod 306 is activated, and its output end pushes the lifting plate 303. The slider 304 slides along the slide groove 301, and the limiting block 305 moves within the limiting groove 302. The double limiting ensures that the lifting plate 303 rises and falls smoothly, and the first guide roller 307 is adjusted to a suitable position, making it convenient for operators to inspect and clean the first guide roller 307 and the interior of the ultrasonic cleaner body 1. In addition, if the fabric 409 deviates during the fabric transmission process, the second electric push rod 403 can be activated, and its output end pushes the fixing block 404, which drives the anti-deviation roller 405 to move, adjusting the limiting position of the fabric 409, so that the fabric 409 is kept on the predetermined transmission path, preventing deviation from affecting the degreasing effect and fabric quality.

[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A flat-panel ultrasonic refining and degreasing device, comprising an ultrasonic cleaner body (1), wherein foot supports (2) are fixedly connected to the four corners of the bottom of the ultrasonic cleaner body (1), characterized in that: The ultrasonic cleaner body (1) is equipped with a lifting component (3) inside, and an anti-deviation component (4) is fixedly connected to the outer wall of the ultrasonic cleaner body (1). The lifting assembly (3) includes a sliding groove (301). A set of sliding grooves (301) are symmetrically provided inside the ultrasonic cleaner body (1). A set of limiting grooves (302) are symmetrically provided on the inner wall of the ultrasonic cleaner body (1). A lifting plate (303) is symmetrically slidably connected inside the ultrasonic cleaner body (1). A set of sliders (304) is fixed on the outer wall of the lifting plate (303). The outer wall of the sliders (304) is slidably connected to the inside of the sliding groove (301). A set of limiting blocks (304) is fixedly connected to the outer wall of the lifting plate (303). 5) The outer wall of a set of limiting blocks (305) is slidably connected to the inner wall of the limiting groove (302). The outer wall of the ultrasonic cleaning machine body (1) is symmetrically fixedly connected with a first electric push rod (306). The output end of the first electric push rod (306) is fixedly connected to the outer wall of the lifting plate (303). Four sets of first guide rollers (307) are rotatably connected between the interiors of the two lifting plates (303) through bearings. A cover plate (308) is fixedly connected between the tops of the two lifting plates (303). An observation window (309) is provided on the inner wall of the cover plate (308).

2. The flat-width ultrasonic refining and degreasing device according to claim 1, characterized in that: The anti-deviation component (4) includes two fixing frames (401). The outer wall of the ultrasonic cleaner body (1) is symmetrically fixedly connected with the fixing frames (401), and the outer wall of the fixing frames (401) is symmetrically fixedly connected with the connecting blocks (402).

3. The flat-width ultrasonic refining and degreasing device according to claim 2, characterized in that: The outer wall of the connecting block (402) is equipped with a second electric push rod (403), and the output end of the second electric push rod (403) penetrates the connecting block (402) and is fixedly connected to a fixing block (404).

4. The flat-panel ultrasonic refining and degreasing device according to claim 3, characterized in that: The inner wall of the fixed block (404) is symmetrically connected to the anti-deviation roller (405) via bearings, and the inner wall of the fixed frame (401) is rotatably connected to the take-up roller (406) via bearings.

5. The flat-width ultrasonic refining and degreasing device according to claim 4, characterized in that: The outer wall of the fixed frame (401) is connected to a motor (407) by screws. The output end of the motor (407) penetrates the fixed frame (401) and is fixedly connected to the outer wall of the take-up roller (406). The inner wall of the fixed frame (401) is rotatably connected to a second guide roller (408) by bearings.

6. The flat-width ultrasonic refining and degreasing device according to claim 5, characterized in that: The outer wall of the take-up roller (406) is wrapped with woven fabric (409), and the top center of the ultrasonic cleaner body (1) is rotatably connected to the third guide roller (410) via a bearing. The outer walls of the anti-deviation roller (405), the second guide roller (408) and the third guide roller (410) are all in contact with the outer wall of the woven fabric (409).

7. The flat-width ultrasonic refining and degreasing device according to claim 1, characterized in that: The outer walls of the first guide rollers (307) in all four groups are in contact with the outer wall of the woven fabric (409).

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