A device for treating coal-containing wastewater sludge

By designing an automated coal-containing wastewater sludge treatment device, the problem of low sludge cleaning efficiency in sedimentation tanks of thermal power plants was solved, achieving efficient and safe sludge cleaning and reducing labor costs.

CN224363377UActive Publication Date: 2026-06-16建投遵化热电有限责任公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
建投遵化热电有限责任公司
Filing Date
2025-02-18
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

The sludge removal process in sedimentation tanks of thermal power plants is inefficient, labor-intensive, and poses safety hazards.

Method used

Design a coal-containing wastewater sludge treatment device, including a walking component, a lifting component, and a grabbing component. The device uses a track and motor drive to achieve automated sludge cleaning, and the grabbing component removes the sludge from the sedimentation tank and transports it to the storage location.

🎯Benefits of technology

Automated sludge cleaning has been achieved, improving cleaning efficiency, reducing labor costs, and ensuring safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wastewater treatment, concretely relates to a coal-containing wastewater sludge treatment device. The utility model provides a coal-containing wastewater sludge treatment device, including walking component, lifting assembly and grabbing component, walking component and track sliding connection, walking component can move along the track length direction, lifting assembly is fixedly arranged at the bottom of walking component, and lifting assembly is used for driving grabbing component to move up and down, grabbing component is arranged below lifting assembly, and grabbing component is used for grabbing sludge. The main purpose of the utility model is to provide a coal-containing wastewater sludge treatment device, solves the technical problem that the sludge in the sedimentation tank needs manual cleaning in the thermal power plant, and the manual cleaning sludge is inefficient and consumes manpower.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment, specifically to a coal-containing wastewater sludge treatment device. Background Technology

[0002] In thermal power plants, unit maintenance and cleaning are required. During this process, the tail flue is usually flushed with water. The flushed wastewater flows into a sedimentation tank, where a large amount of sludge accumulates. The sludge clogs the sewage system and affects the sewage discharge efficiency.

[0003] Normally, the sludge in the sedimentation tank needs to be shoveled out manually. Workers need to enter the sedimentation tank to work, which is inefficient, labor-intensive, and may be dangerous. Utility Model Content

[0004] The main purpose of this utility model is to provide a coal-containing wastewater sludge treatment device, which solves the technical problem that manual cleaning of sludge in sedimentation tanks in thermal power plants is inefficient and labor-intensive.

[0005] To achieve the above objectives, this utility model provides a coal-containing wastewater sludge treatment device, including a walking component, a lifting component, a gripping component, and a track;

[0006] The track is set at a predetermined position;

[0007] The traveling component is slidably mounted on the track along its length.

[0008] The lifting component is fixedly installed at the bottom of the walking component, and the gripping component is installed below the lifting component. The lifting component drives the gripping component to move up and down, and the gripping component is used to grip sludge.

[0009] Preferably, the track is in the shape of an I-beam;

[0010] The walking assembly includes a support frame, a power motor, a first walking mechanism, and a second walking mechanism. The support frame is located below the track and covers the lower half of the track. The power motor is fixedly installed inside the support frame. The power motor and the first walking mechanism are connected by transmission. The first walking mechanism and the track are slidably connected. The first walking mechanism and the second walking mechanism are connected by transmission. The second walking mechanism and the first walking mechanism are arranged symmetrically. The second walking mechanism and the track are slidably connected.

[0011] Preferably, the first traveling mechanism includes a first gear, a second gear, a first roller, a first pulley, a second pulley, a belt, a third gear, a fourth gear, and a second roller;

[0012] The first gear is coaxially and fixedly connected to the output shaft of the power motor; the first gear and the second gear mesh; the second gear and the first roller are coaxially and fixedly connected; and the first roller is slidably connected to the track.

[0013] The first pulley and the first gear are coaxially and fixedly connected. The first pulley and the second pulley are connected by belt drive. The second pulley and the third gear are coaxially and fixedly connected. The third gear and the fourth gear mesh. The fourth gear and the second roller are coaxially and fixedly connected. The second roller and the track are slidably connected.

[0014] Preferably, the second traveling mechanism and the first traveling mechanism have the same structure, and the second traveling mechanism and the first traveling mechanism are connected by a transmission shaft.

[0015] Preferably, the drive shaft and the support frame are rotatably connected, one end of the drive shaft is coaxially and fixedly connected to the second pulley and the third gear of the first traveling mechanism; the other end of the drive shaft is coaxially and fixedly connected to the second pulley and the third gear of the second traveling mechanism.

[0016] Preferably, the lifting component is an electric hoist.

[0017] Preferably, the gripping component is a grab bucket.

[0018] The beneficial effects achieved by this utility model are as follows:

[0019] The walking component in this invention can drive the device to move along the track, thereby adjusting the position of the gripping component, facilitating its entry into the sedimentation tank, and also facilitating the transport of the gripped sludge to a storage location for drying. The lifting component can adjust the height of the gripping component, allowing it to freely enter and exit the sedimentation tank for gripping operations.

[0020] This invention can replace manual cleaning of sludge in sedimentation tanks, reduce manual cleaning costs, avoid the adverse environmental impact of sludge, and play a very important role in ensuring the environmental protection, safety, and energy conservation of the unit. Attached Figure Description

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0022] Figure 1 This is a schematic diagram of a coal-containing wastewater and sludge treatment device disclosed in a specific embodiment of this utility model;

[0023] Figure 2 This is another schematic diagram of a coal-containing wastewater and sludge treatment device disclosed in a specific embodiment of this utility model;

[0024] Figure 3 This is a schematic diagram of the walking component and track disclosed in a specific embodiment of this utility model;

[0025] Figure 4 This is another exploded view of the walking component and track disclosed in a specific embodiment of this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Walking assembly; 11. Support frame; 12. Power motor; 13. First walking mechanism; 131. First gear; 132. Second gear; 133. First roller; 134. First pulley; 135. Second pulley; 136. Belt; 137. Third gear; 138. Fourth gear; 139. Second roller; 14. Second walking mechanism; 2. Lifting assembly; 3. Gripping assembly; 4. Track; 5. Drive shaft. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Many specific details are set forth in the following description to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] like Figures 1-4 As shown, this utility model discloses a coal-containing wastewater sludge treatment device, including a walking component 1, a lifting component 2, and a gripping component 3. The walking component 1 is slidably connected to a track 4, and the walking component 1 can move along the length of the track 4. As one embodiment, the track 4 can be in the shape of an I-beam and is installed at a predetermined position, such as above a sedimentation tank, so that the sludge treatment device can move above the sedimentation tank. Since the installation method of the track 4 is a relatively conventional technology and not the inventive point of this application, it will not be described in detail.

[0030] The walking assembly 1 includes a support frame 11, a power motor 12, a first walking mechanism 13, and a second walking mechanism 14. The support frame 11 is a frame structure consisting of a base plate and two side plates. The base plate of the support frame 11 is positioned below the track 4, with an installation space between the base plate and the track 4. The two side plates of the support frame 11 symmetrically cover both sides of the track 4. The power motor 12 is located within the support frame 11 (i.e., the power motor 12 is located within the installation space). The power motor 12 provides power to the first walking mechanism 13 and the second walking mechanism 14. Specifically, the power motor 12 is drive-connected to the first walking mechanism 13, and the first walking mechanism 13 is drive-connected to the second walking mechanism 14. The first walking mechanism 13 and the second walking mechanism 14 are symmetrically arranged on both sides of the track 4, and both the first walking mechanism 13 and the second walking mechanism 14 are slidably connected to the track 4.

[0031] As one embodiment of the first traveling mechanism 13, the first traveling mechanism 13 includes a first gear 131, a second gear 132, a first roller 133, a first pulley 134, a second pulley 135, a belt 136, a third gear 137, a fourth gear 138, and a second roller 139. The first gear 131 is a power gear, providing power for the rotation of the first roller 133 and the second roller 139.

[0032] The first gear 131 provides power to the first roller 133 in the following manner: the first gear 131 and the output shaft of the power motor 12 are coaxially and fixedly connected; the first gear 131 and the second gear 132 mesh; the second gear 132 and the first roller 133 are coaxially and fixedly connected; and the first roller 133 is set on the track 4 and slidably connected to the track 4.

[0033] The first gear 131 provides power to the second roller 139 in the following manner: the first pulley 134 and the first gear 131 are coaxially and fixedly connected; the first pulley 134 and the second pulley 135 are connected by a belt 136; the second pulley 135 and the third gear 137 are coaxially and fixedly connected; the third gear 137 and the fourth gear 138 mesh; the fourth gear 138 and the second roller 139 are coaxially and fixedly connected; and the second roller 139 is mounted on the track 4 and is slidably connected to the track 4.

[0034] Preferably, all the gears are located on the outside of the support frame 11 and are of the same type and size; all the pulleys are located on the outside of the support frame 11 and are of the same type and size; all the rollers are located on the inside of the support frame 11 and are of the same type and size. All the shafts are rotatably connected to the support frame 11 via bearings.

[0035] The second traveling mechanism 14 has the same structure as the first traveling mechanism 13, and will not be described again. The second traveling mechanism 14 and the first traveling mechanism 13 are connected by a drive shaft 5. Specifically, the drive shaft 5 passes through the support frame 11, and both ends of the drive shaft 5 extend from both sides of the support frame 11. The drive shaft 5 and the support frame 11 are rotatably connected. One end of the drive shaft 5 is coaxially and fixedly connected to the second pulley 135 and the third gear 137 of the first traveling mechanism 13, and the other end of the drive shaft 5 is coaxially and fixedly connected to the second pulley 135 and the third gear 137 of the second traveling mechanism 14.

[0036] The lifting assembly 2 can be an electric hoist. The lifting assembly 2 is fixedly installed at the bottom of the support frame 11 and can drive the grabbing assembly 3 to move up and down. The grabbing assembly 3 is suspended below the lifting assembly 2 and is used to grab sludge in the sedimentation tank. Specifically, the grabbing assembly 3 is a grab bucket, and the top of the grab bucket is connected to the chain of the electric hoist.

[0037] In operation, the power motor 12 starts, driving the first roller 133 and the second roller 139 to rotate, causing the traveling component 1 to move along the length of the track 4 until the gripping component 3 moves above the sedimentation tank. The lifting component 2 is then activated, lowering the gripping component 3 until it enters the sedimentation tank. The gripping component 3 is then activated to grab the sludge from the sedimentation tank. The lifting component 2 is then activated again to lift the gripping component 3. The traveling component 1 is then activated again, moving the gripping component 3 to the sludge storage area. The gripping component 3 is then activated again to unload the sludge, completing one sludge cleaning cycle.

[0038] Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A coal-containing wastewater sludge treatment device, characterized in that, It includes a walking component (1), a lifting component (2), a gripping component (3), and a track (4); The track (4) is set at a predetermined position; The walking component (1) is slidably disposed on the track (4) along the length direction of the track (4); The lifting component (2) is fixedly installed at the bottom of the walking component (1), and the gripping component (3) is installed below the lifting component (2). The lifting component (2) drives the gripping component (3) to move up and down. The gripping component (3) is used to grip sludge.

2. The coal-containing wastewater sludge treatment device according to claim 1, characterized in that, The track (4) is in the shape of an I-beam; The walking component (1) includes a support frame (11), a power motor (12), a first walking mechanism (13), and a second walking mechanism (14). The support frame (11) is located below the track (4) and covers the lower half of the track (4). The lifting component (2) is fixedly located at the bottom of the support frame (11). The power motor (12) is fixedly located inside the support frame (11). The power motor (12) and the first walking mechanism (13) are connected by transmission. The first walking mechanism (13) and the track (4) are slidably connected. The first walking mechanism (13) and the second walking mechanism (14) are connected by transmission. The second walking mechanism (14) and the first walking mechanism (13) are symmetrically arranged. The second walking mechanism (14) and the track (4) are slidably connected.

3. The coal-containing wastewater sludge treatment device according to claim 2, characterized in that, The first walking mechanism (13) includes a first gear (131), a second gear (132), a first roller (133), a first pulley (134), a second pulley (135), a belt (136), a third gear (137), a fourth gear (138), and a second roller (139). The first gear (131) and the output shaft of the power motor (12) are coaxially fixedly connected. The first gear (131) and the second gear (132) mesh. The second gear (132) and the first roller (133) are coaxially fixedly connected. The first roller (133) and the track (4) are slidably connected. The first pulley (134) and the first gear (131) are coaxially fixedly connected. The first pulley (134) and the second pulley (135) are connected by transmission through the belt (136). The second pulley (135) and the third gear (137) are coaxially fixedly connected. The third gear (137) and the fourth gear (138) mesh. The fourth gear (138) and the second roller (139) are coaxially fixedly connected. The second roller (139) and the track (4) are slidably connected.

4. The coal-containing wastewater sludge treatment device according to claim 3, characterized in that, The second walking mechanism (14) and the first walking mechanism (13) have the same structure and are connected by a drive shaft (5).

5. The coal-containing wastewater sludge treatment device according to claim 4, characterized in that, The drive shaft (5) and the support frame (11) are rotatably connected. One end of the drive shaft (5) is coaxially and fixedly connected to the second pulley (135) and the third gear (137) of the first walking mechanism (13). The other end of the drive shaft (5) is coaxially and fixedly connected to the second pulley (135) and the third gear (137) of the second walking mechanism (14).

6. The coal-containing wastewater sludge treatment device according to claim 1, characterized in that, The lifting assembly (2) is an electric hoist.

7. The coal-containing wastewater sludge treatment device according to claim 1, characterized in that, The gripping component (3) is a gripper.