A laminated busbar riveting device

By using a threaded rod system driven by servo motors and stepper motors, combined with a variable frequency motor, the stacked busbar riveting equipment achieves convenient feeding and multi-level position riveting, solving the problem of inconvenient riveting in existing equipment and improving riveting efficiency and flexibility.

CN224366595UActive Publication Date: 2026-06-16ZHEJIANG GUANHUA ELECTRICAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG GUANHUA ELECTRICAL CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing stacked busbar riveting equipment is not convenient for sequential riveting operations, which affects the feeding time between each group of busbars and the riveting flexibility and efficiency of multi-level moving positions.

Method used

The system employs a servo motor to drive the threaded rod and sliding plate, combined with a stepper motor and a frequency converter motor, to achieve multi-stage movement of the riveting machine and convenient operation of the rotary table. Through the threaded rod and gear transmission, it enables convenient feeding of the busbar and multi-stage riveting.

🎯Benefits of technology

It improves the flexibility and efficiency of riveting equipment, shortens the feeding time, increases the riveting range, and realizes convenient multi-level moving position riveting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224366595U_ABST
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Abstract

The utility model discloses a kind of laminated busbar riveting equipment, including bottom plate and rack, the top of bottom plate is equipped with rack, lateral wall on the rack is equipped with transverse support, the outside of transverse support is provided with longitudinal support, the outside of longitudinal support is provided with riveting machine, the bottom end of riveting machine is movably installed with rivet, the outside of bottom plate is provided with sliding plate, the lateral wall on bottom plate is equipped with servo motor, the output of servo motor is equipped with first threaded rod, first threaded rod extends to the outside of bottom plate and is movably connected with it. The utility model not only realizes that riveting equipment is conveniently riveted in turn, shortens the time of feeding between each group of busbar, and also facilitates the riveting of convenient multistage moving position, improves the flexibility of the riveting of multistage moving position of riveting equipment and the efficiency of busbar riveting.
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Description

Technical Field

[0001] This utility model relates to the field of riveting equipment technology, specifically to a multilayer busbar riveting equipment. Background Technology

[0002] Laminated busbar riveting equipment is an automated or semi-automated device specifically designed for riveting processes during the manufacturing of laminated busbars. Laminated busbars are typically composed of multiple layers of conductive layers (such as copper or aluminum) and insulating layers that are alternately laminated. They are widely used in new energy, power electronics, electric vehicles, frequency converters and other fields for efficient transmission of large currents and reduction of electromagnetic interference.

[0003] As disclosed in the authorization announcement number CN205985652U, a double-sided press-fit riveted laminated busbar includes a conductive layer and an insulating layer. A riveting head is installed on the conductive layer of the laminated busbar. The riveting head includes an insert and an outer sleeve. The insert is embedded in the outer sleeve, clamping the conductive layer between the insert and the outer sleeve. A groove is formed on the insert, and a first screw hole is formed at the bottom of the groove. A second screw hole is formed on the outer sleeve.

[0004] Although it achieves the use of double-sided press-fit rivet joints, the rivet joint insert has a groove, so that the bottom plane of the groove is on the same plane as the end face of other conductive joints. This allows the use of the same screws during installation, ensuring that the overall height of the stacked busbars and modules is consistent and the structure is neat. The double-sided press-fit rivet joint structure has knurling on the outer surface of the insert and uses an interference fit, making the rivet structure more robust and reliable.

[0005] However, this does not solve the problem that existing riveting equipment of this type is generally not conducive to convenient sequential riveting work, which affects the feeding time between each group of busbars, and is not convenient for riveting in multiple moving positions. This affects the flexibility of the riveting equipment for riveting in multiple moving positions and the efficiency of riveting busbars. Utility Model Content

[0006] The purpose of this utility model is to provide a stacked busbar riveting device to solve the problems mentioned in the background art, such as the inconvenience of riveting the busbars sequentially, which affects the feeding time between each group of busbars, and the inconvenience of riveting in multiple moving positions, which affects the flexibility of riveting the busbars and the efficiency of riveting the busbars.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a laminated busbar riveting device, comprising a base plate and a frame, a frame mounted on the top of the base plate, a transverse support mounted on the side wall of the frame, a longitudinal support disposed outside the transverse support, a riveting machine disposed outside the longitudinal support, a rivet movably mounted at the bottom end of the riveting machine, a sliding plate disposed outside the base plate, a servo motor mounted on the side wall of the base plate, a first threaded rod mounted at the output end of the servo motor, the first threaded rod extending to the outside of the base plate and movably connected thereto, the first... A threaded sleeve is fitted onto the surface of the threaded rod, and the threaded sleeve is threadedly connected to the first threaded rod. The threaded sleeve is connected to a sliding plate, and a U-shaped frame is installed at the top of the sliding plate. A base is installed at the top of the sliding plate outside the U-shaped frame, and a rotating disk is provided outside the U-shaped frame. Four sets of molds with equal spacing are installed on the surface of the rotating disk, and multiple sets of busbar bodies are placed inside each mold. Electric push rods are symmetrically installed at the top of the U-shaped frame, and a top plate is installed at the output end of the electric push rod. A stepper motor is installed at the bottom end of the top plate, and a small gear is installed at the output end of the stepper motor.

[0008] Preferably, the top of the top plate is equipped with multiple sets of support frames at equal intervals, and each support frame has a rotating wheel slidably mounted on its surface. Each rotating wheel is slidably connected to a rotating disk, and a rotating shaft is installed at the center of the bottom end of the rotating disk.

[0009] Preferably, the rotating shaft extends through the top plate to its outside, and a large gear is installed at the bottom end of the rotating shaft, with the small gear meshing with the large gear.

[0010] Preferably, a power motor is installed on the side wall of the transverse support, and a second threaded rod is installed at the output end of the power motor.

[0011] Preferably, the second threaded rod extends into the interior of the transverse support and is movably connected thereto, and the surface of the second threaded rod is fitted with a first threaded block.

[0012] Preferably, the second threaded rod is threadedly connected to the first threaded block, and a variable frequency motor is installed at the top of the longitudinal support.

[0013] Preferably, the output end of the variable frequency motor is equipped with a third threaded rod, which extends into the interior of the longitudinal support and is movably connected thereto.

[0014] Preferably, a second threaded block is fitted onto the surface of the third threaded rod, the second threaded block is threadedly connected to the third threaded rod, and the sidewall of the second threaded block is connected to a riveting machine.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the riveting equipment not only realizes the convenient sequential riveting work and shortens the feeding time between each group of busbars, but also facilitates riveting in multiple moving positions, improving the flexibility of riveting in multiple moving positions and the efficiency of riveting busbars.

[0016] (1) The servo motor drives the first threaded rod to rotate. The first threaded rod drives the threaded sleeve, sliding plate, U-shaped frame, rotating disk and mold to move to the loading area. The busbar body is placed into the mold in sequence. When the busbar body needs to be riveted, the electric push rod drives the top plate to move upward. The top plate drives the rotating disk, mold and busbar body to move upward. The stepper motor drives the small gear to rotate. The small gear drives the large gear to rotate. Under the sliding support of the rotating wheel and the rotating disk, the large gear drives the rotating shaft, rotating disk, mold and busbar body to rotate, so that the busbar body to be riveted is rotated to the top of the base for riveting. When it is rotated to the top of the base, the electric push rod is opened in the opposite direction, so that the electric push rod drives the top plate, rotating disk, mold and busbar body to move downward until the mold contacts the base. This facilitates the riveting work in sequence. It realizes the riveting equipment to rivet in sequence, shortens the feeding time between each group of busbars and improves the efficiency of the riveting equipment for busbar riveting.

[0017] (2) The power motor drives the second threaded rod to rotate, and the second threaded rod drives the first threaded block, the longitudinal support, the riveting machine, and the rivet to move laterally. The frequency converter drives the third threaded rod to rotate, and the third threaded rod drives the second threaded block, the riveting machine, and the rivet to move longitudinally. When it moves to the top of the busbar body, the riveting machine is opened under the support of the base, so that the riveting machine drives the rivet to perform riveting. This facilitates riveting in multiple moving positions, realizes convenient riveting in multiple moving positions of the riveting equipment, increases the riveting range, and improves the flexibility of riveting in multiple moving positions of the riveting equipment. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a front view structural diagram of the present utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the base plate of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the sliding plate of this utility model;

[0022] Figure 5This is a three-dimensional structural diagram of the U-shaped frame of this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the frame of this utility model.

[0024] In the diagram: 1. Base plate; 2. Frame; 3. Horizontal support; 4. Vertical support; 5. Riveting machine; 6. Sliding plate; 7. U-shaped frame; 8. Base; 9. Rotary disk; 10. Mold; 11. Servo motor; 12. Threaded sleeve; 13. First threaded rod; 14. Busbar body; 15. Electric push rod; 16. Top plate; 17. Stepper motor; 18. Pinion; 19. Large gear; 20. Rotating shaft; 21. Support frame; 22. Rotating wheel; 23. Power motor; 24. Second threaded rod; 25. First threaded block; 26. Variable frequency motor; 27. Third threaded rod; 28. Second threaded block; 29. ​​Rivet. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] Example 1

[0029] Please see Figure 1-6This utility model provides an embodiment of a laminated busbar riveting device, comprising a base plate 1 and a frame 2. The frame 2 is mounted on the top of the base plate 1, and a transverse support 3 is mounted on the side wall of the frame 2. A longitudinal support 4 is provided outside the transverse support 3, and a riveting machine 5 is provided outside the longitudinal support 4. A rivet 29 is movably mounted on the bottom end of the riveting machine 5. A sliding plate 6 is provided outside the base plate 1, and a servo motor 11 is mounted on the side wall of the base plate 1. A first threaded rod 13 is mounted on the output end of the servo motor 11, and the first threaded rod 13 extends to the outside of the base plate 1 and is movably connected thereto. The surface of the first threaded rod 13 is fitted with a sleeve. There is a threaded sleeve 12, which is threadedly connected to the first threaded rod 13. The threaded sleeve 12 is connected to the sliding plate 6. A U-shaped frame 7 is installed at the top of the sliding plate 6. A base 8 is installed at the top of the sliding plate 6 outside the U-shaped frame 7. A rotating disk 9 is set outside the U-shaped frame 7. Four sets of molds 10 with equal spacing are installed on the surface of the rotating disk 9. Multiple sets of busbar bodies 14 are placed inside each mold 10. Electric push rods 15 are symmetrically installed at the top of the U-shaped frame 7. A top plate 16 is installed at the output end of the electric push rod 15. A stepper motor 17 is installed at the bottom end of the top plate 16. A pinion 18 is installed at the output end of the stepper motor 17.

[0030] The top of the top plate 16 is equipped with multiple sets of support frames 21 at equal intervals. Rotating wheels 22 are slidably installed on the surface of each support frame 21. The rotating wheels 22 are slidably connected to the rotating disk 9. A rotating shaft 20 is installed at the center of the bottom end of the rotating disk 9.

[0031] The rotating shaft 20 extends through the top plate 16 to its outside. A large gear 19 is installed at the bottom end of the rotating shaft 20, and a small gear 18 meshes with the large gear 19.

[0032] When using the stacked busbar riveting equipment, the servo motor 11 is turned on. Supported by the base plate 1, the servo motor 11 drives the first threaded rod 13 to rotate. With the threaded connection between the first threaded rod 13 and the threaded sleeve 12, the first threaded rod 13 drives the threaded sleeve 12, sliding plate 6, U-shaped frame 7, rotating disk 9, and mold 10 to move to the loading area, and the busbar body 14 is placed into the mold 10 in sequence. When it is necessary to rivet the busbar body 14, the two sets of electric push rods 15 are turned on. Supported by the U-shaped frame 7, the electric push rods 15 drive the top plate 16 to move upward. The top plate 16 drives the rotating disk 9, mold 10, and busbar body 14 to move upward. The stepper motor 17 is turned on. Supported by the top plate 16, the stepper motor 17 drives the pinion 18 to rotate. With the meshing of the small gear 18 and the large gear 19, the small gear 18 drives the large gear 19 to rotate. Under the sliding support of the rotating wheel 22 and the rotating disk 9, the large gear 19 drives the rotating shaft 20, the rotating disk 9, the mold 10, and the busbar body 14 to rotate, so that the busbar body 14 to be riveted is rotated sequentially to the top of the base 8 for riveting. When it is rotated to the top of the base 8, the electric push rod 15 is opened in the reverse direction, so that the electric push rod 15 drives the top plate 16, the rotating disk 9, the mold 10, and the busbar body 14 to move downward until the mold 10 contacts the base 8. This facilitates the sequential riveting work, realizes the convenient sequential riveting work of the riveting equipment, shortens the feeding time between each group of busbars, and improves the efficiency of the riveting equipment for busbar riveting.

[0033] A power motor 23 is installed on the side wall of the transverse support 3. A second threaded rod 24 is installed at the output end of the power motor 23. The second threaded rod 24 extends into the interior of the transverse support 3 and is movably connected thereto. A first threaded block 25 is fitted on the surface of the second threaded rod 24.

[0034] The second threaded rod 24 is threadedly connected to the first threaded block 25, and a variable frequency motor 26 is installed at the top of the longitudinal bracket 4.

[0035] The output end of the variable frequency motor 26 is equipped with a third threaded rod 27, which extends into the interior of the longitudinal support 4 and is movably connected thereto.

[0036] The surface of the third threaded rod 27 is fitted with a second threaded block 28, which is threadedly connected to the third threaded rod 27. The side wall of the second threaded block 28 is connected to the riveting machine 5.

[0037] When the riveting equipment needs to be moved to a different position for riveting, the power motor 23 is turned on. Supported by the transverse bracket 3, the power motor 23 drives the second threaded rod 24 to rotate. With the threaded connection between the second threaded rod 24 and the first threaded block 25, the second threaded rod 24 drives the first threaded block 25, the longitudinal bracket 4, the riveting machine 5, and the rivet 29 to move laterally. The frequency converter motor 26 is turned on. Supported by the longitudinal bracket 4, the frequency converter motor 26 drives the third threaded rod 27 to rotate. With the threaded connection between the third threaded rod 27 and the second threaded block 28, the third threaded rod 27 drives the second threaded block 28, the riveting machine 5, and the rivet 29 to move longitudinally. When it moves to the top of the busbar body 14, with the support of the base 8, the riveting machine 5 is turned on, so that the riveting machine 5 drives the rivet 29 to perform riveting. This facilitates riveting in multiple moving positions, realizes convenient multi-level riveting of the riveting equipment, increases the riveting range, and improves the flexibility of riveting in multiple moving positions.

[0038] Work steps

[0039] Servo motor 11 drives the first threaded rod 13 to rotate. The first threaded rod 13 moves the threaded sleeve 12, sliding plate 6, U-shaped frame 7, rotating disk 9, and mold 10 to the loading area, placing the busbar body 14 into the mold 10 in sequence. When the busbar body 14 needs to be riveted, electric push rod 15 drives top plate 16 to move upward. Top plate 16 moves rotating disk 9, mold 10, and busbar body 14 upward. Stepper motor 17 drives pinion 18 to rotate. Pinion 18 drives large gear 19 to rotate. Under the sliding support of rotating wheel 22 and rotating disk 9, large gear 19 drives rotating shaft 20, rotating disk 9, mold 10, and busbar body 14 to rotate, so that the busbar body 14 to be riveted is rotated sequentially to the top of base 8 for riveting work. When the device rotates to the top of the base 8, the electric push rod 15 is opened in the reverse direction, causing the electric push rod 15 to drive the top plate 16, rotating disk 9, mold 10, and busbar body 14 to move downwards until the mold 10 contacts the base 8. The power motor 23 drives the second threaded rod 24 to rotate, and the second threaded rod 24 drives the first threaded block 25, longitudinal support 4, riveting machine 5, and rivet 29 to move laterally. The frequency conversion motor 26 drives the third threaded rod 27 to rotate, and the third threaded rod 27 drives the second threaded block 28, riveting machine 5, and rivet 29 to move longitudinally. When the device moves to the top of the busbar body 14, the riveting machine 5 is opened under the support of the base 8, so that the riveting machine 5 drives the rivet 29 to perform riveting. This facilitates riveting at multiple moving positions to complete the use of the riveting equipment.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A laminated busbar riveting device, characterized in that: The system includes a base plate and a frame. A frame is mounted on the top of the base plate. A transverse support is mounted on the side wall of the frame. A longitudinal support is located outside the transverse support. A riveting machine is located outside the longitudinal support. A rivet is movably mounted at the bottom of the riveting machine. A sliding plate is located outside the base plate. A servo motor is mounted on the side wall of the base plate. A first threaded rod is mounted at the output end of the servo motor. The first threaded rod extends to the outside of the base plate and is movably connected thereto. A threaded sleeve is fitted onto the surface of the first threaded rod, and the threaded sleeve is threadedly connected to the first threaded rod. The threaded sleeve is connected to the sliding plate. A U-shaped frame is mounted on the top of the sliding plate outside the U-shaped frame. A base is mounted on the top of the sliding plate outside the U-shaped frame. A rotating disk is located outside the U-shaped frame. Four sets of molds are mounted on the surface of the rotating disk at equal intervals. Multiple sets of busbar bodies are placed inside each mold. Electric push rods are symmetrically mounted on the top of the U-shaped frame. A top plate is mounted at the output end of the electric push rod. A stepper motor is mounted at the bottom end of the top plate. A pinion is mounted at the output end of the stepper motor.

2. The laminated busbar riveting device according to claim 1, characterized in that: The top of the top plate is equipped with multiple sets of support frames at equal intervals. Each support frame has a rotating wheel slidably mounted on its surface. Each rotating wheel is slidably connected to a rotating disk. A rotating shaft is installed at the center of the bottom end of the rotating disk.

3. The laminated busbar riveting device according to claim 2, characterized in that: The rotating shaft extends through the top plate to its outside, and a large gear is installed at the bottom end of the rotating shaft, with the small gear meshing with the large gear.

4. The laminated busbar riveting device according to claim 1, characterized in that: A power motor is installed on the side wall of the transverse support, and a second threaded rod is installed at the output end of the power motor.

5. The laminated busbar riveting device according to claim 4, characterized in that: The second threaded rod extends into the interior of the transverse support and is movably connected thereto, and the surface of the second threaded rod is fitted with a first threaded block.

6. The laminated busbar riveting device according to claim 5, characterized in that: The second threaded rod is threadedly connected to the first threaded block, and a variable frequency motor is installed at the top of the longitudinal support.

7. The laminated busbar riveting device according to claim 6, characterized in that: The output end of the variable frequency motor is equipped with a third threaded rod, which extends into the interior of the longitudinal support and is movably connected thereto.

8. The laminated busbar riveting device according to claim 7, characterized in that: The surface of the third threaded rod is fitted with a second threaded block, which is threadedly connected to the third threaded rod. The sidewall of the second threaded block is connected to a riveting machine.