Connector terminal bending mechanism with shaping function

By designing a connector terminal bending mechanism with shaping function, the problem of terminal position displacement during bending was solved, achieving efficient and fast terminal bending, improving yield, simplifying production processes, and reducing costs.

CN224367337UActive Publication Date: 2026-06-16东莞市科晟电子有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
东莞市科晟电子有限公司
Filing Date
2025-05-12
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

In automated assembly equipment for pin connectors, positional shifts and angular deviations can easily occur during terminal bending, leading to deformation of the longitudinal and lateral guide areas and affecting the yield rate.

Method used

A connector terminal bending mechanism with shaping function was designed, including a material transfer component, a bending component, and a shaping component. Through the coordinated work of the guide groove, the shaping block, and the bending plate, the core and the terminal are fixed to ensure that the terminal does not shift position before bending, thus achieving continuous and efficient bending.

🎯Benefits of technology

It improved the yield rate of terminal bending, simplified the production process, reduced production costs, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a connector terminal bending mechanism with shaping function, including bending assembly, material moving assembly and shaping assembly, material moving assembly can receive the product on X direction extension's material moving line body one by one and promote its along Y direction movement, shaping assembly can compress the product on material moving assembly, bending assembly can bend the terminal of product on material moving line body. The utility model simple structure and compact layout can cooperate with material moving line body, and the terminal on each connector product is bent one by one continuously, and it is efficient and fast, and the glue core and the terminal can be fixed before bending the terminal, avoid the problem that the longitudinal bending area and the transverse direction area of terminal occur deformation because of the position deviation of product, improve the yield of bending, and subsequent need not shaping, simplify production procedure, improve production efficiency, reduce production cost.
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Description

Technical Field

[0001] This utility model relates to the technical field of automatic assembly equipment for pin connectors, and in particular to a connector terminal bending mechanism with shaping function. Background Technology

[0002] In automated assembly equipment for pin connectors, since the core typically has at least one row of pin terminals, the terminals have a small cross-section and each row has several terminals, the terminals are prone to positional shifts and bending angle deviations during bending. Therefore, they generally need to be reshaped after bending. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a connector terminal bending mechanism with shaping function. It can cooperate with the transfer line to continuously bend the terminals on each connector product one by one, which is efficient and fast. It can fix the core and terminal before bending the terminal to avoid deformation of the longitudinal bending area and the transverse guide area of ​​the terminal due to product position displacement, thereby improving the bending yield. Furthermore, no subsequent shaping is required, simplifying the production process, improving production efficiency, and reducing production costs.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A connector terminal bending mechanism with shaping function is provided on an automatic connector assembly equipment, the automatic connector assembly equipment being provided with a transfer line extending in the X direction; the connector terminal bending mechanism includes a bending component, a transfer component, and a shaping component, wherein:

[0006] A transfer slide is formed on one Y-direction sidewall of the transfer line, which is adapted to the core of the connector and extends along the X-direction. Two or more terminals extending in the Y-direction and arranged in the X-direction are arranged on the core. The bent end of the terminal extends to the outside of the transfer slide in the Y-direction.

[0007] The material transfer assembly is located at one end of the material transfer line in the X direction, and includes a first driving device and a first sliding plate connected to it in a transmission manner. The first sliding plate is provided with a guide plate, and the guide plate is provided with a guide groove that is connected to the material transfer slide and adapted to the core. After the connector semi-finished product on the material transfer line is moved to the guide groove, the first driving device can drive the first sliding plate to move in the Y direction and drive the product on the guide plate to move synchronously.

[0008] The bending assembly includes a rotating shaft located below the Y-direction side of the guide groove and extending along the X-direction. A bending plate is hinged to the rotating shaft. The bending plate is connected to a second driving device and can rotate on the rotating shaft under its drive to bend the terminals of the product on the guide groove that face the bending plate.

[0009] The shaping component includes a column mounted on the first slide plate, a third drive device and a third slide extending in the Z direction on the column, a third slide plate that is pulsatorically connected to the third drive device on the third slide plate, and the lower end of the third slide plate extending above the guide groove and the bending plate and fitting the product on the guide groove; the third drive device can drive the third slide plate to move in the Z direction to align the terminals of the product on the guide groove.

[0010] It also includes a frame-shaped base, on which the first drive device, the second drive device, the first slide plate, and the rotating shaft are all mounted.

[0011] As a further explanation of the above technical solution:

[0012] In the above technical solution, the base is provided with a first slide rail that is adapted to the first slide plate and extends along the Y direction.

[0013] In the above technical solution, the first slide rail is composed of two L-shaped support plates located on the sides of the two ends of the first slide rail in the Y direction. The transverse arms of the two support plates can be detachably fixed on the base, and their longitudinal arms extend in the Z direction and are provided with Y-direction extending limit rods. Limiting plates are provided on the sides of the two limit rods in the Y direction, and the limiting plates can be detachably fixed on the first slide rail.

[0014] In the above technical solution, the second driving device is a linear cylinder and is hinged to the base, and its output end is hinged to the bending plate.

[0015] In the above technical solution, the base is provided with two positioning posts extending in the Z direction and arranged in the X direction below the Y direction side of the third slide plate, and a rotating shaft is provided on the opposing sidewall of the two positioning posts; the end of the bending plate facing the guide groove is provided with three protrusions arranged in the X direction: a first protrusion, a second protrusion, and a third protrusion. The first protrusion and the third protrusion are respectively hinged to a rotating shaft. The Y direction end of the second protrusion is equipped with a roller extending in the X direction and capable of rotating relative to it. The length of the roller is greater than the maximum X direction distance between the two ends of the connector.

[0016] In the above technical solution, the second protrusion is detachably fixed to the bending plate, and the end extending to the outside of the bending plate has a U-shaped structure, with the roller mounted between its two side walls.

[0017] In the above technical solution, the lower end of the third slide plate is detachably fixed with a shaping block. A forming part is formed on the Y-direction sidewall of the shaping block, which extends inclined downward and outward. The bottom end of the forming part is arranged with a positioning part and a pressing part along the Y direction. The positioning part faces the bending plate and includes a number of fourth protrusions arranged in the X direction. Each pair of adjacent fourth protrusions can accommodate a terminal. The pressing part is adapted to the upper end of the rubber core.

[0018] Compared with the prior art, the advantages of this utility model are as follows: the structure is simple and compact. By providing a guide groove that is adapted to the product and can be translated along the Y direction at the end of the transfer slide extending in the X direction, a shaping block that can move along the Z direction and press the product on it is provided above the guide groove, and a bending plate that can be flipped up and down is provided on the side of the guide groove in the Y direction. It can cooperate with the transfer line to continuously bend the terminals on each connector product one by one, which is efficient and fast. By providing a pressing part, a positioning part and a forming part on the shaping block, the core and terminal can be fixed before bending the terminal, avoiding the problem of deformation of the longitudinal bending area and the transverse guiding area of ​​the terminal due to the positional displacement of the product, improving the bending yield, and eliminating the need for subsequent shaping, simplifying the production process, improving production efficiency and reducing production costs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the connector terminal before and after bending in this embodiment;

[0020] Figure 2 This is a structural schematic diagram of this embodiment;

[0021] Figure 3 This is a schematic diagram of the material transfer component in this embodiment;

[0022] Figure 4 This is a schematic diagram of the bending component in this embodiment;

[0023] Figure 5 This is a schematic diagram of the shaping component in this embodiment;

[0024] Figure 6 This is a schematic diagram of the shaping block in this embodiment.

[0025] In the diagram: 10. Material transfer line; 11. Material transfer slide; 20. Bending assembly; 21. Rotating shaft; 22. Bending plate; 23. Second drive device; 24. Positioning post; 25. First protrusion; 26. Second protrusion; 27. Third protrusion; 28. Roller; 30. Material transfer assembly; 31. First drive device; 32. First slide plate; 33. Guide plate; 34. Guide groove; 35. First slide; 36. Support plate; 37. Limiting rod; 38. Limiting plate; 40. Shaping assembly; 41. Column; 42. Third drive device; 43. Third slide; 44. Third slide plate; 45. Shaping block; 1. Forming part; 2. Positioning part; 3. Pressing part; 46. Fourth protrusion; 51. Glue core; 52. Terminal. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] The embodiments described with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "several" or "more than" means two or more, unless otherwise explicitly specified. In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In this application, unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0028] For ease of understanding, Figure 1 The diagram shows the structure of the connector terminal 52 before and after bending in this embodiment.

[0029] like Figure 2As shown, a connector terminal bending mechanism with shaping function is provided on an automatic connector assembly equipment. The automatic connector assembly equipment is provided with a transfer line 10 extending in the X direction. The connector terminal bending mechanism includes a bending component 20, a transfer component 30, a shaping component 40, and a base 60. A transfer slide 11 is formed on a Y-direction sidewall of the transfer line 10, which is adapted to the glue core 51 on the connector and extends in the X direction. Two or more terminals 52 extending in the Y direction and arranged in the X direction are arranged on the glue core 51. The end of the terminal 52 to be bent extends to the Y-direction outer side of the transfer slide 11.

[0030] like Figure 3 As shown, the material transfer assembly 30 is located at one end of the material transfer line 10 in the X direction, including a first drive device 31 and a first slide plate 32 connected to it in a transmission manner. The first slide plate 32 is provided with a guide plate 33, and the guide plate 33 is provided with a guide groove 34 that is connected to the material transfer slide and adapted to the core 51. After the connector semi-finished product on the material transfer line 10 is moved to the guide groove 34, the first drive device 31 can drive the first slide plate 32 to move in the Y direction and drive the product on the guide plate 33 to move synchronously.

[0031] In this embodiment, the base 60 is provided with a first slide rail 35 that is adapted to the first slide plate 32 and extends along the Y direction. The first slide rail 35 is composed of two L-shaped support plates 36 located on the sides of the Y-direction ends of the first slide plate 32. The lateral arms of the two support plates 36 can be detachably fixed on the base 60, and their longitudinal arms extend in the Z direction and are provided with Y-direction extending limiting rods 37. Limiting plates 38 are provided on the Y-direction sides of the two limiting rods 37. The limiting plates 38 can be detachably fixed on the first slide plate 32.

[0032] like Figure 4 As shown, the bending assembly 20 includes a rotating shaft 21 located below the Y-direction side of the guide groove 34 and extending along the X-direction. A bending plate 22 is hinged to the rotating shaft 21. The bending plate 22 is connected to the second driving device 23 and can rotate on the rotating shaft under its drive to bend the terminal 52 of the product on the guide groove 34 facing the bending plate 22.

[0033] In this embodiment, the second driving device 23 is a linear cylinder hinged to the base 60, and its output end is hinged to the bending plate 22. Two positioning posts 24 extending in the Z direction and arranged in the X direction are provided on the base 60 below the Y-direction side of the third sliding plate 44. A rotating shaft 21 is provided on the opposing sidewalls of the two positioning posts 24. The end of the bending plate 22 facing the guide groove 34 has three protrusions arranged in the X direction: a first protrusion 25, a second protrusion 26, and a third protrusion 27. The first protrusion 25 and the third protrusion 27 are each hinged to a rotating shaft 21. A roller 28 extending in the X direction and rotatable relative to the Y-direction end of the second protrusion 26 is mounted on it. The length of the roller 28 is greater than the maximum X-direction distance between the two terminals 52 on the connector. For ease of production and assembly, the second protrusion 26 is detachably fixed to the bending plate 22, and its end extending to the outside of the bending plate 22 has a U-shaped structure, with the roller 28 mounted between its two sidewalls. To prevent the terminal from deforming during the bending process, a support plate supporting the terminal 52 from the bottom is provided on the side of the roller 28 in the Y direction on the base 60.

[0034] like Figure 5 As shown, the shaping assembly 40 includes a column 41 disposed on the first slide plate 32, a third drive device 42 and a third slide rail 43 extending in the Z direction disposed on the column 41, a third slide plate 44 disposed on the third slide rail 43 and drivenly connected to the third drive device 42, the lower end of the third slide plate 44 extends above the guide groove 34 and the bending plate 22 and is adapted to the product on the guide groove 34; the third drive device 42 can drive the third slide plate 44 to move in the Z direction to guide the terminal 52 of the product on the guide groove 34.

[0035] like Figure 6 As shown, in this embodiment, a shaping block 45 is detachably fixed to the lower end of the third slide plate 44. A forming part 1 is formed on the Y-direction sidewall of the shaping block 45, extending obliquely downward and outward. A positioning part 2 and a pressing part 3 are arranged along the Y-direction at the bottom end of the forming part 1. The positioning part 2 faces the bending plate 22 and includes a plurality of fourth protrusions 46 arranged in the X-direction. A terminal 52 can be accommodated between each pair of adjacent fourth protrusions 46. The pressing parts 3 are all adapted to the upper end of the core 51.

[0036] like Figure 3-4 As shown, in this embodiment, the first driving device 31, the second driving device 23, the first sliding plate 32 and the rotating shaft 21 are all mounted on the base 60.

[0037] During operation, the transfer line 10 drives the connector core 51 to slide from the transfer slide 11 into the guide groove 34. After it is in place, the first drive device 31 drives the first slide plate 32 to move the guide plate 33 along the Y direction to approach the bending plate 22, and sends the area to be bent of the terminal 52 on the product in the guide groove 34 to the roller 28. Simultaneously, the third drive device 42 drives the third slide plate 44 to move the shaping block 45 along the Z direction downward to approach the product in the guide groove 34 until the pressing part 3 presses the core 51, each fourth protrusion 46 on the positioning part 2 extends to the middle of the two ends 52 and presses the terminal 52 against the support plate on the base 60, and the bottom end of the forming part 1 moves to the side of the terminal 52 to guide its bending. Simultaneously, the second drive device 23 drives the bending plate 22 to flip upward and bend the terminal 52 simultaneously. After bending and forming, the third drive device 42 drives the shaping block 45 to move upward away from the bent terminal 52 and return to its original position. The second drive device 23 drives the bending plate 23 to flip downward and return to its original position. The first drive device 31 drives the guide plate 33 to move the bent product on it to its original position and make the guide groove 34 connect with the transfer slide 11, thus completing the terminal bending and shaping action of one product. The product on the transfer slide 11 pushes the bent product in the guide groove 34 forward to leave the guide groove 34 or enter the inspection station. At the same time, the next product to be bent flows into the guide groove 34. This process is repeated to sequentially bend the terminals 52 on each product on the transfer line 10.

[0038] This utility model has a simple structure and compact layout. By providing a guide groove 34 at the end of the X-direction extending material transfer slide 11 that is adapted to the product and can be translated along the Y-direction, and a shaping block 45 above the guide groove 34 that can move along the Z-direction and press the product on it, and a bending plate 22 that can be flipped up and down on the Y-direction side of the guide groove 34, it can cooperate with the material transfer line 10 to continuously bend the terminals 52 on each connector product one by one, which is efficient and fast. By providing a pressing part 3, a positioning part 2 and a forming part 1 on the shaping block 45, the core 51 and the terminal 52 can be fixed before bending the terminal 52, avoiding the problem of deformation of the longitudinal bending area and the transverse guiding area of ​​the terminal 52 due to the positional displacement of the product, improving the bending yield, and eliminating the need for subsequent shaping, simplifying the production process, improving production efficiency and reducing production costs.

[0039] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.

Claims

1. A connector terminal bending mechanism with shaping function, disposed on an automatic connector assembly equipment, wherein the automatic connector assembly equipment is provided with a transfer line extending in the X direction; characterized in that, The connector terminal bending mechanism includes a bending assembly, a material transfer assembly, and a shaping assembly, wherein: A transfer slide is formed on one Y-direction sidewall of the transfer line, which is adapted to the core of the connector and extends along the X-direction. Two or more terminals extending in the Y-direction and arranged in the X-direction are arranged on the core. The bent end of the terminal extends to the outside of the transfer slide in the Y-direction. The material transfer assembly is located at one end of the material transfer line in the X direction, and includes a first driving device and a first sliding plate connected to it in a transmission manner. The first sliding plate is provided with a guide plate, and the guide plate is provided with a guide groove that is connected to the material transfer slide and adapted to the core. After the connector semi-finished product on the material transfer line is moved to the guide groove, the first driving device can drive the first sliding plate to move in the Y direction and drive the product on the guide plate to move synchronously. The bending assembly includes a rotating shaft located below the Y-direction side of the guide groove and extending along the X-direction. A bending plate is hinged to the rotating shaft. The bending plate is connected to a second driving device and can rotate on the rotating shaft under its drive to bend the terminals of the product on the guide groove that face the bending plate. The shaping component includes a column mounted on the first slide plate, a third drive device and a third slide extending in the Z direction on the column, a third slide plate that is pulsatorically connected to the third drive device on the third slide plate, and the lower end of the third slide plate extending above the guide groove and the bending plate and fitting the product on the guide groove; the third drive device can drive the third slide plate to move in the Z direction to align the terminals of the product on the guide groove. It also includes a frame-shaped base, on which the first drive device, the second drive device, the first slide plate, and the rotating shaft are all mounted.

2. The connector terminal bending mechanism with shaping function according to claim 1, characterized in that, The base is provided with a first slide rail that is adapted to the first slide plate and extends along the Y direction.

3. The connector terminal bending mechanism with shaping function according to claim 2, characterized in that, The first slide rail consists of two L-shaped support plates located on the sides of the two ends of the first slide rail in the Y direction. The lateral arms of the two support plates can be detachably fixed to the base. Their longitudinal arms extend in the Z direction and are provided with Y-direction extending limit rods. Limiting plates are provided on the sides of the two limit rods in the Y direction. The limiting plates are detachably fixed to the first slide rail.

4. The connector terminal bending mechanism with shaping function according to claim 1, characterized in that, The second driving device is a linear cylinder hinged to the base, and its output end is hinged to the bending plate.

5. The connector terminal bending mechanism with shaping function according to claim 1, characterized in that, The base has two positioning posts extending in the Z direction and arranged in the X direction below the Y-direction side of the third slide plate. Each of the two positioning posts has a rotating shaft on its opposing sidewall. The end of the bending plate facing the guide groove has three protrusions arranged in the X direction: a first protrusion, a second protrusion, and a third protrusion. The first protrusion and the third protrusion are each hinged to a rotating shaft. The Y-direction end of the second protrusion is equipped with a roller extending in the X direction and rotatable relative to it. The length of the roller is greater than the maximum X-direction distance between the two ends of the connector.

6. The connector terminal bending mechanism with shaping function according to claim 5, characterized in that, The second protrusion is detachably fixed to the bending plate, and the end extending to the outside of the bending plate has a U-shaped structure, with the roller mounted between its two side walls.

7. The connector terminal bending mechanism with shaping function according to any one of claims 1-6, characterized in that, The lower end of the third slide plate is detachably fixed with a shaping block. A forming part is formed on the Y-direction sidewall of the shaping block, which extends inclined downward and outward. The bottom end of the forming part is arranged with a positioning part and a pressing part along the Y direction. The positioning part faces the bending plate and includes a number of fourth protrusions arranged in the X direction. Each pair of adjacent fourth protrusions can accommodate a terminal. The pressing parts are all adapted to the upper end of the rubber core.