Dispersion device for the production of a disinfectant gel

By using the counter-rotating dispersion blades and lever design in the dispersion device, the problems of low dispersion efficiency of solid raw materials and filter plate clogging are solved, achieving efficient dispersion and uniformity of solid raw materials and ensuring continuous production.

CN224371133UActive Publication Date: 2026-06-19SICHUAN HENGBO BIOTECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN HENGBO BIOTECHNOLOGY CO LTD
Filing Date
2025-05-20
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing disinfectant production equipment is inefficient when dispersing solid raw materials, and the dispersion process can easily lead to filter plate clogging, affecting processing efficiency.

Method used

The dispersion device employs two dispersing blades, one and two, rotating in opposite directions. Combined with the sleeve driving the lever to rotate, it achieves strong shearing and uniform dispersion of solid raw materials, and prevents filter plate clogging through the lever.

Benefits of technology

It improves the dispersion efficiency of solid raw materials, avoids filter plate clogging, and ensures the continuity of production and the uniformity of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of disinfection gel production discloses a dispersion device for disinfection gel production, including the box, be equipped with dispersion cylinder in the box, the lower extreme of dispersion cylinder is equipped with filter plate, the bottom fixedly connected with casing of filter plate, the fixedly connected with dispersion motor in casing, the output fixedly connected with bevel gear no.
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Description

Technical Field

[0001] This utility model relates to the field of disinfectant gel production technology, and in particular to a dispersion device for disinfectant gel production. Background Technology

[0002] Disinfectants are used to sterilize objects in living or production environments. Due to their ease of use, strong bactericidal ability, and rapid action, disinfectants are one of the most commonly used cleaning agents. An ideal disinfectant should have the following characteristics: broad bactericidal spectrum, strong bactericidal ability, rapid action, good stability, low toxicity, low corrosiveness, low irritation (it should be non-toxic, residue-free, non-corrosive, and non-irritating), easy solubility in water, safety for humans and animals, low cost and availability, and low environmental pollution.

[0003] To address the aforementioned issues, a search revealed a prior art disclosure (application number: CN202320466485.8) of a stirring device for producing a uniformly mixed disinfectant solution. The disclosure states that "this utility model discloses a stirring device for producing a uniformly mixed disinfectant solution, belonging to the field of disinfectant solution production technology. It includes a mixing chamber and an upper chamber installed inside the mixing chamber. A motor is located at the top of the mixing chamber, and the motor's output end passes through the mixing chamber and is connected to a rotating shaft. A material distribution cylinder is located around the circumference of the rotating shaft, with the rotating shaft positioned eccentrically on the material distribution cylinder. The inner cavity of the material distribution cylinder has a through hole for the rotating shaft to pass through, and multiple material discharge holes. The inner wall of the upper chamber has a circular slide rail adapted to the bottom edge of the material distribution cylinder. Multiple stirring rods are located on the lower circumference of the rotating shaft below the material distribution cylinder. A filter screen is located at the bottom of the lower chamber, and a feed hopper is located at the top of the mixing chamber, aligned with the fixed position of the material distribution cylinder. This stirring device for producing a uniformly mixed disinfectant solution solves the problem of clumping during the mixing of solids and liquids, improving subsequent mixing efficiency and effect."

[0004] However, when dispersing solid raw materials in practice, the dispersing blade can only disperse in one direction, resulting in low raw material crushing efficiency. Furthermore, the filter plate is easily clogged when filtering the raw materials after dispersion, which affects the processing efficiency of the raw materials. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a dispersion device for the production of disinfectant gel.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dispersion device for producing disinfectant gel, comprising a housing, a dispersion cylinder provided inside the housing, a filter plate provided at the lower end of the dispersion cylinder, a housing fixedly connected to the bottom of the filter plate, a dispersion motor fixedly connected inside the housing, a bevel gear one fixedly connected to the output end of the dispersion motor, a bevel gear two meshing with the bevel gear one, a sleeve fixedly connected to the bevel gear two, the sleeve rotatably connected to the housing, a dispersion blade one fixedly connected to the sleeve, a lever fixedly connected to the sleeve, a bevel gear three meshing with the bevel gear one, a rotating shaft fixedly connected to the bevel gear three, the rotating shaft rotatably connected to the sleeve, a dispersion blade two fixedly connected to the rotating shaft, and a feed hopper provided on the housing.

[0007] As a further description of the above technical solution: the box body is provided with a liquid inlet pipe, the box body is provided with a mixing chamber, a collection hopper is fixedly connected to the box body, a valve is provided at the bottom of the collection hopper, a mixing motor is fixedly connected to one side of the box body, and a stirring rod is fixedly connected to the output end of the mixing motor, and the stirring rod is rotatably connected to the box body.

[0008] As a further description of the above technical solution: a discharge cylinder is provided on one side of the box body, a support frame is fixedly connected to the discharge cylinder, a threaded rod is threadedly connected to the support frame, and a baffle is rotatably connected to the lower end of the threaded rod in a T-shape, and the baffle is slidably connected to the discharge cylinder.

[0009] As a further description of the above technical solution: the shell has through holes on both sides, and baffles are provided on the outer sides of the through holes on both sides of the shell.

[0010] As a further description of the above technical solution: the sleeve passes through the housing, and the rotating shaft passes through the sleeve.

[0011] As a further description of the above technical solution: the liquid inlet pipe passes through the box body and the liquid inlet pipe passes through the collection hopper.

[0012] As a further description of the above technical solution: the collecting hopper is located below the filter plate, and the mixing chamber is located below the collecting hopper.

[0013] This utility model has the following beneficial effects:

[0014] In this invention, the solid raw material is subjected to strong shearing force and mutual collision in the dispersion cylinder by the counter-rotation of the first and second dispersing blades. This can more efficiently break up the agglomerated solid particles, making them smaller in size and more evenly distributed. Compared with the traditional unidirectional stirring, this counter-rotation dispersion method can significantly improve dispersion efficiency, reduce dispersion time, and avoid local aggregation or unevenness of the raw material during the dispersion process.

[0015] In this invention, the sleeve drives the lever to rotate, allowing the dispersed solid raw materials to smoothly pass through the filter plate and fall into the collection hopper. This effectively prevents the solid raw materials from accumulating or clogging on the filter plate, thus avoiding production interruptions or raw material spills caused by filter plate blockage. Attached Figure Description

[0016] Figure 1 This is a cross-section of a dispersion device for producing disinfectant gel according to the present invention. Figure 1 ;

[0017] Figure 2 This is a cross-section of a dispersion device for producing disinfectant gel according to the present invention. Figure 2 ;

[0018] Figure 3 This is a partial structural schematic diagram of a dispersion device for producing disinfectant gel according to the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of a dispersion device for producing disinfectant gel according to the present invention.

[0020] Legend:

[0021] 1. Housing; 2. Dispersion cylinder; 3. Filter plate; 4. Feed hopper; 5. Shell; 6. Dispersion motor; 7. Bevel gear one; 8. Bevel gear two; 9. Sleeve; 10. Dispersion knife one; 11. Actuating rod; 12. Bevel gear three; 13. Rotating shaft; 14. Dispersion knife two; 15. Liquid inlet pipe; 16. Mixing chamber; 17. Collection hopper; 18. Valve; 19. Mixing motor; 20. Stirring rod; 21. Discharge cylinder; 22. Support frame; 23. Baffle; 24. Threaded rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figures 1-4This utility model provides an embodiment of a dispersion device for producing disinfectant gel, comprising a housing 1, a dispersion cylinder 2 inside the housing 1, a filter plate 3 at the lower end of the dispersion cylinder 2, a housing 5 fixedly connected to the bottom of the filter plate 3, a dispersion motor 6 fixedly connected inside the housing 5, a bevel gear 7 fixedly connected to the output end of the dispersion motor 6, a bevel gear 8 meshing with the bevel gear 7, a sleeve 9 fixedly connected to the bevel gear 8, the sleeve 9 being rotatably connected to the housing 5, a dispersion blade 10 fixedly connected to the sleeve 9, a lever 11 fixedly connected to the sleeve 9, and a bevel gear 12 meshing with the bevel gear 7. A rotating shaft 13 is fixedly connected to the bevel gear 12. The rotating shaft 13 is rotatably connected to the sleeve 9. A dispersing blade 14 is fixedly connected to the rotating shaft 13. A feed hopper 4 is provided on the housing 1. Through the counter-rotation of the dispersing blades 10 and 14, the solid raw material is subjected to strong shearing force and mutual collision in the dispersing cylinder 2, which can more efficiently disperse the agglomerated solid particles, making them smaller in size and more uniformly distributed. Compared with the traditional unidirectional stirring, this counter-rotating dispersion method can significantly improve the dispersion efficiency, reduce the dispersion time, and avoid the phenomenon of local aggregation or unevenness of the raw material during the dispersion process.

[0024] The housing 1 is equipped with an inlet pipe 15 and a mixing chamber 16. A collection hopper 17 is fixedly connected inside the housing 1, and a valve 18 is located at the bottom of the collection hopper 17. A mixing motor 19 is fixedly connected to one side of the housing 1, and a stirring rod 20 is fixedly connected to the output end of the mixing motor 19. The stirring rod 20 is rotatably connected to the housing 1. A discharge cylinder 21 is located on one side of the housing 1, and a support frame 22 is fixedly connected to the discharge cylinder 21. A threaded rod 24 is threadedly connected to the support frame 22, and a baffle 23 is rotatably connected to the lower end of the threaded rod 24 in a T-shape. The baffle 23 is slidably connected to the discharge cylinder 21. The shell 5 has through holes on both sides, and baffles are provided on the outside of the through holes on both sides of the shell 5. The sleeve 9 passes through the shell 5, the rotating shaft 13 passes through the sleeve 9, the liquid inlet pipe 15 passes through the box body 1, and the liquid inlet pipe 15 passes through the collection hopper 17. The collection hopper 17 is located below the filter plate 3, and the mixing chamber 16 is located below the collection hopper 17. The sleeve 9 drives the lever 11 to rotate, so that the dispersed solid raw materials can smoothly pass through the filter plate 3 and fall into the collection hopper 17, effectively preventing the solid raw materials from accumulating or clogging on the filter plate 3, and avoiding production interruption or raw material spillage caused by the clogging of the filter plate 3.

[0025] Working principle: In use, firstly, solid raw materials are fed into the dispersing cylinder 2 from the feed hopper 4. Then, the dispersing motor 6 is turned on. The dispersing motor 6 drives the first bevel gear 7 to rotate, which in turn drives the second bevel gear 8 to rotate. The second bevel gear 8 drives the sleeve 9 to rotate on the housing 5. The sleeve 9 drives the first dispersing blade 10 to rotate. At the same time, the first bevel gear 7 drives the third bevel gear 12 to rotate, which in turn drives the rotating shaft 13 to rotate on the sleeve 9. The rotating shaft 13 drives the second dispersing blade 14 to rotate. Through the opposing rotation of the second dispersing blade 14 and the first dispersing blade 10, the solid raw materials are dispersed, improving the dispersion efficiency. Simultaneously, the sleeve 9 drives the lever 11 to rotate, and the rotation of the lever 11 causes the dispersed solid raw materials to fall from the filter plate 3 into the collecting hopper 17. This prevents solid raw materials from clogging the filter plate 3. When it is necessary to mix liquid and solid raw materials, valve 18 is opened, and the raw materials fall from the collection hopper 17 into the mixing chamber 16. After the required raw materials fall into the mixing chamber 16, valve 18 is closed. Then, liquid raw materials are added into the mixing chamber 16 through the liquid inlet pipe 15. Then, the mixing motor 19 is turned on. The mixing motor 19 drives the stirring rod 20 to rotate on the box 1 to mix the solid and liquid raw materials evenly. After the mixing is completed, the threaded rod 24 is turned on the upper end of the baffle 23. The threaded rod 24 is connected to the support frame 22 through the thread, which drives the baffle 23 to slide out on the discharge cylinder 21. The mixed raw materials are discharged through the gap between the baffle 23 and the discharge cylinder 21 and then enter the subsequent processing.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dispersion device for the production of a disinfectant gel comprising a box (1), characterized in that: The housing (1) is provided with a dispersing cylinder (2), the lower end of the dispersing cylinder (2) is provided with a filter plate (3), the bottom of the filter plate (3) is fixedly connected to a housing (5), the housing (5) is fixedly connected with a dispersing motor (6), the output end of the dispersing motor (6) is fixedly connected with a bevel gear (7), the bevel gear (7) is meshed with a bevel gear (8), the bevel gear (8) is fixedly connected with a sleeve (9), the sleeve (9) is rotatably connected to the housing (5), the sleeve (9) is fixedly connected with a dispersing knife (10), the sleeve (9) is fixedly connected with a lever (11), the bevel gear (7) is meshed with a bevel gear (3) (12), the bevel gear (3) is fixedly connected with a rotating shaft (13), the rotating shaft (13) is rotatably connected to the sleeve (9), the rotating shaft (13) is fixedly connected with a dispersing knife (2) (14), and the housing (1) is provided with a feed hopper (4).

2. A dispersing device for producing a disinfectant gel according to claim 1, characterized in that: The box (1) is provided with an inlet pipe (15), the box (1) is provided with a mixing chamber (16), the box (1) is fixedly connected with a collection hopper (17), the bottom of the collection hopper (17) is provided with a valve (18), a mixing motor (19) is fixedly connected to one side of the box (1), and a stirring rod (20) is fixedly connected to the output end of the mixing motor (19), and the stirring rod (20) is rotatably connected to the box (1).

3. A dispersing device for producing a disinfectant gel according to claim 2, characterized in that: The box (1) has a discharge cylinder (21) on one side. A support frame (22) is fixedly connected to the discharge cylinder (21). A threaded rod (24) is threadedly connected to the support frame (22). A baffle (23) is rotatably connected to the lower end of the threaded rod (24) in a T-shape. The baffle (23) is slidably connected to the discharge cylinder (21).

4. A dispersing device for producing a disinfectant gel according to claim 3, characterized in that: The shell (5) has through holes on both sides, and baffles are provided on the outside of the through holes on both sides of the shell (5).

5. The dispersing device for producing disinfectant gel according to claim 4, characterized in that: The sleeve (9) extends through the housing (5), and the rotating shaft (13) extends through the sleeve (9).

6. A dispersing device for the production of a disinfectant gel according to claim 5, characterized in that: The liquid inlet pipe (15) passes through the box body (1) and the liquid inlet pipe (15) passes through the collection hopper (17).

7. A dispersing device for the production of a disinfectant gel according to claim 6, characterized in that: The collecting hopper (17) is located below the filter plate (3), and the mixing chamber (16) is located below the collecting hopper (17).