Aluminum alloy wire heating compensation device

Abstract

This utility model discloses a heating compensation device for aluminum alloy wire, including a temperature compensation chamber with an inlet at one end. Limiting rods are symmetrically fixedly installed inside the temperature compensation chamber. Mounting seats are symmetrically slidably installed between two limiting rods on the same side. An mounting shaft is symmetrically rotated between two mounting seats at the same height via bearings. A pressure roller is fixedly installed in the middle of the mounting shaft. A controller operates a water pump and water valve to transport cooling water through a water pipe to the interior of a hollow ring. The water is discharged from the outlet hole on the hollow ring, providing all-around spraying of the aluminum alloy wire and improving its cooling effect. The distance between the two pressure rollers can be adjusted by moving the two mounting seats in opposite directions, allowing for the processing of aluminum alloy wires of different diameters and facilitating the insertion of the aluminum alloy wire between the two pressure rollers.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy wire processing technology, specifically to an aluminum alloy wire heating compensation device. Background Technology

[0002] During use, aluminum alloy wire employs active heating to reduce the impact of ambient temperature changes on measurement results, thereby improving measurement accuracy and stability. However, during the processing of aluminum alloy wire, heat is generated due to friction during surface treatment and other steps. High temperatures can cause changes in the physical properties of the alloy wire, affecting its performance.

[0003] In the "Temperature Compensation Cooling Device for Alloy Wire Processing" authorized announcement number "CN218873294U", the alloy wire is inserted into the temperature compensation chamber through the inlet and exited from the right side of the temperature compensation chamber through the straightening channel. The alloy wire is clamped from both ends by four upper and lower clamping rollers, so that the section between the four clamping rollers is in a horizontal state, achieving a certain straightening effect. After being cooled by water spraying through the spray inlet pipe, it maintains a straight state after cooling. However, when using the upper and lower four clamping rollers to clamp the alloy wire, since the positions of the four clamping rollers are fixed, it can only clamp alloy wires of a specified size, which has certain limitations. At the same time, cooling the alloy wire by spraying water through the spray inlet pipe cannot provide all-round spraying of the alloy wire, resulting in poor cooling effect. Utility Model Content

[0004] The purpose of this invention is to provide an aluminum alloy wire heating compensation device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum alloy wire heating compensation device, comprising a temperature compensation chamber, an inlet at one end of the temperature compensation chamber, symmetrically fixedly installed limit rods inside the temperature compensation chamber, symmetrically slidably installed mounting seats between two limit rods on the same side, symmetrically rotatably installed mounting shafts between two mounting seats at the same height via bearings, a pressure roller fixedly installed in the middle of the mounting shaft, a water pipe fixedly installed inside the temperature compensation chamber, a hollow ring fixedly installed at one end of the water pipe, the hollow ring being hollow inside, with a through-hole at its center, and water outlet holes arranged in a ring array around the central axis of the hollow ring on the inner wall of the hollow ring, the water outlet holes communicating with the interior of the hollow ring.

[0006] As a further preferred embodiment of this technical solution, compression springs are sleeved on the outer sides of both ends of the limiting rod. One end of the compression spring is fixedly connected to the inner wall of the temperature compensation cavity, and the other end of the compression spring is fixedly connected to one side of the mounting base.

[0007] As a further preferred embodiment of this technical solution, a sliding rod is slidably installed inside the temperature compensation cavity at a position corresponding to the position between the two mounting seats. An isosceles trapezoidal block is fixedly installed at one end of the sliding rod. An extrusion slope is provided on one side of the mounting seat, and the extrusion slope is in extrusion contact with the isosceles trapezoidal block.

[0008] As a further preferred embodiment of this technical solution, a sleeve rod is fixedly installed inside the end of the temperature compensation cavity near the inlet, and a sleeve is slidably installed on the outer side of the sleeve rod. A lifting wheel is rotatably installed on the top of the sleeve through a pivot pin. An adjusting spring is sleeved on the outer side of the sleeve rod. One end of the adjusting spring is fixedly connected to the inner wall of the temperature compensation cavity, and the other end of the adjusting spring is fixedly connected to the bottom end of the sleeve.

[0009] As a further preferred embodiment of this technical solution, a guide rod is rotatably mounted inside the temperature compensation cavity near the inlet via a bearing.

[0010] As a further preferred embodiment of this technical solution, a controller is fixedly installed at the top of the temperature compensation cavity.

[0011] As a further preferred embodiment of this technical solution, a temperature sensor is fixedly installed on the inner wall of the top of the temperature compensation cavity.

[0012] This utility model provides an aluminum alloy wire heating compensation device, which has the following beneficial effects:

[0013] (1) This utility model inserts an aluminum alloy wire into the temperature compensation chamber through the inlet. The aluminum alloy wire is squeezed and clamped by two sets of upper and lower pressure rollers, so that the aluminum alloy wire achieves a certain straightening effect under the clamping of four pressure rollers. Then it is output from the right side of the temperature compensation chamber. The temperature of the aluminum alloy wire is detected by the temperature sensor. When the detected temperature is higher than the specified value, the controller controls the operation of components such as water pump and water valve to transport cooling water to the interior of the hollow ring through the water pipe. The water will be discharged from the water outlet on the hollow ring, which can spray the aluminum alloy wire in all directions and improve the cooling effect of the aluminum alloy wire.

[0014] (2) This utility model moves the isosceles trapezoidal block by pushing the slide bar. The inclined surface of the isosceles trapezoidal block will squeeze the squeezing inclined surface on the mounting seat, which will drive the two mounting seats to move in opposite directions. The distance between the two pressing rollers can be adjusted, and aluminum alloy wires of different diameters can be processed. At the same time, it is convenient to insert the aluminum alloy wire between the two pressing rollers. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 This is a cross-sectional view of the hollow ring of this utility model.

[0019] In the diagram: 1. Temperature compensation chamber; 2. Inlet; 3. Limiting rod; 4. Mounting base; 5. Mounting shaft; 6. Pressure roller; 7. Water pipe; 8. Hollow ring; 9. Water outlet; 10. Compression spring; 11. Slide rod; 12. Isosceles trapezoidal block; 13. Compression inclined plane; 14. Sleeve rod; 15. Sleeve; 16. Lifting wheel; 17. Adjusting spring; 18. Guide rod; 19. Controller; 20. Temperature sensor. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0021] This utility model provides a technical solution: such as Figures 1 to 4As shown, in this embodiment, an aluminum alloy wire heating compensation device includes a temperature compensation chamber 1. One end of the temperature compensation chamber 1 has an inlet 2. Limiting rods 3 are symmetrically fixedly installed inside the temperature compensation chamber 1. Mounting seats 4 are symmetrically slidably installed between two limiting rods 3 on the same side. Mounting shafts 5 are symmetrically rotated between two mounting seats 4 at the same height via bearings. A pressure roller 6 is fixedly installed in the middle of the mounting shaft 5. A water pipe 7 is fixedly installed inside the temperature compensation chamber 1. A hollow ring 8 is fixedly installed at one end of the water pipe 7. The hollow ring 8 is hollow inside, with a through-hole at its center. Water outlet holes 9 are arranged in a ring array around the central axis of the hollow ring 8. The water outlet holes 9 communicate with the interior of the hollow ring 8. A controller 19 is fixedly installed at the top of the temperature compensation chamber 1. The controller 19 receives measurement data from a temperature sensor 20. The inner wall of the top of the temperature compensation chamber 1... A temperature sensor 20, a TPC temperature sensor, is fixedly installed. An aluminum alloy wire is inserted into the temperature compensation chamber 1 through inlet 2. The wire is clamped by two sets of upper and lower pressure rollers 6, achieving a straightening effect. The wire then exits from the right side of the temperature compensation chamber 1. The temperature sensor 20 detects the temperature of the aluminum alloy wire. When the detected temperature exceeds a specified value, the controller 19 controls the operation of a water pump and water valve to deliver cooling water through water pipe 7 to the interior of the hollow ring 8. The water is discharged from the outlet hole 9 on the hollow ring 8, providing all-around spraying to the aluminum alloy wire and improving its cooling effect. When processing aluminum alloy wires of different diameters, the distance between the two pressure rollers 6 can be adjusted by moving the two mounting seats 4 in opposite directions. This allows for processing of aluminum alloy wires of different diameters and facilitates insertion of the wire between the two pressure rollers 6.

[0022] like Figures 1 to 4 As shown, compression springs 10 are sleeved on the outer sides of both ends of the limiting rod 3. One end of the compression spring 10 is fixedly connected to the inner wall of the temperature compensation cavity 1, and the other end of the compression spring 10 is fixedly connected to one side of the mounting base 4.

[0023] The compression spring 10 presses against the mounting base 4, which in turn drives the two pressure rollers 6 to stably extrude the aluminum alloy wire.

[0024] like Figures 1 to 4 As shown, inside the temperature compensation cavity 1, a slide rod 11 is slidably installed at the position corresponding to the position between the two mounting seats 4. An isosceles trapezoidal block 12 is fixedly installed at one end of the slide rod 11. An extrusion inclined surface 13 is provided on one side of the mounting seat 4, and the extrusion inclined surface 13 is in extrusion contact with the isosceles trapezoidal block 12.

[0025] By pushing the slide bar 11 to move the isosceles trapezoidal block 12, the inclined surface of the isosceles trapezoidal block 12 will press against the pressing inclined surface 13 on the mounting base 4, which can drive the two mounting bases 4 to move in opposite directions.

[0026] like Figures 1 to 4 As shown, a sleeve rod 14 is fixedly installed inside the temperature compensation cavity 1 near the inlet 2. A sleeve 15 is slidably installed on the outside of the sleeve rod 14. A lifting wheel 16 is rotatably installed on the top of the sleeve 15 through a shaft pin. An adjusting spring 17 is sleeved on the outside of the sleeve rod 14. One end of the adjusting spring 17 is fixedly connected to the inner wall of the temperature compensation cavity 1, and the other end of the adjusting spring 17 is fixedly connected to the bottom end of the sleeve 15.

[0027] During the conveying of the aluminum alloy wire, the push of the sleeve 15 by the adjusting spring 17 will drive the lifting wheel 16 at the top of the sleeve 15 to lift the aluminum alloy wire, which can keep the aluminum alloy wire in a taut state at all times, thus providing stability for the conveying of the aluminum alloy wire.

[0028] like Figures 1 to 4 As shown, a guide rod 18 is rotatably mounted inside the temperature compensation cavity 1 near the inlet 2 via a bearing.

[0029] The guide rod 18 can position and guide the aluminum alloy wire being transported into the temperature compensation chamber 1.

[0030] This utility model provides an aluminum alloy wire heating compensation device, the specific working principle of which is as follows:

[0031] When the device is in use, the aluminum alloy wire is inserted into the temperature compensation chamber 1 through the inlet 2. The aluminum alloy wire is squeezed and clamped by two sets of upper and lower pressure rollers 6, so that the aluminum alloy wire achieves a certain straightening effect under the clamping of the four pressure rollers 6. Then it is output from the right side of the temperature compensation chamber 1. The temperature of the aluminum alloy wire is detected by the temperature sensor 20. When the detected temperature is higher than the specified value, the controller 19 controls the operation of the water pump and water valve and other components to transport cooling water through the water pipe 7 to the interior of the hollow ring 8. The water will be discharged from the water outlet 9 on the hollow ring 8, which can spray the aluminum alloy wire from all directions and improve the cooling effect of the aluminum alloy wire.

[0032] When processing aluminum alloy wires of different diameters, the sliding rod 11 is pushed to move the isosceles trapezoidal block 12. The inclined surface of the isosceles trapezoidal block 12 will press the pressing inclined surface 13 on the mounting seat 4, which will drive the two mounting seats 4 to move in opposite directions. The distance between the two pressing rollers 6 can be adjusted, so that aluminum alloy wires of different diameters can be processed, and the aluminum alloy wire can be easily inserted between the two pressing rollers 6.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy wire heating compensation device comprising a temperature compensation cavity (1), one end of the temperature compensation cavity (1) is provided with an inlet (2), characterized in that: The temperature compensation cavity (1) is symmetrically fixedly installed with limit rods (3). The two limit rods (3) on the same side are symmetrically slidably installed with mounting seats (4). The two mounting seats (4) at the same height are symmetrically rotated and installed with mounting shafts (5) through bearings. The middle part of the mounting shaft (5) is fixedly installed with a pressure roller (6). The temperature compensation cavity (1) is fixedly installed with a water pipe (7). One end of the water pipe (7) is fixedly installed with a hollow ring (8). The hollow ring (8) is hollow inside and the center of the hollow ring (8) is through. The inner wall of the hollow ring (8) is arranged with water outlet holes (9) in a ring array with the central axis of the hollow ring (8) as the axis. The water outlet holes (9) are connected to the interior of the hollow ring (8).

2. An aluminum alloy wire heating compensation device as defined in claim 1, wherein: Both ends of the limiting rod (3) are fitted with compression springs (10). One end of the compression spring (10) is fixedly connected to the inner wall of the temperature compensation cavity (1), and the other end of the compression spring (10) is fixedly connected to one side of the mounting base (4).

3. An aluminum alloy wire heating compensation device as defined in claim 2, wherein: Inside the temperature compensation cavity (1), a slide rod (11) is slidably installed at the position between the two mounting seats (4). An isosceles trapezoidal block (12) is fixedly installed at one end of the slide rod (11). An extrusion slope (13) is opened on one side of the mounting seat (4), and the extrusion slope (13) is in extrusion contact with the isosceles trapezoidal block (12).

4. An aluminum alloy wire heating compensation device as defined in claim 3, wherein: A sleeve rod (14) is fixedly installed inside the end of the temperature compensation cavity (1) near the inlet (2). A sleeve (15) is slidably installed on the outside of the sleeve rod (14). A lifting wheel (16) is rotatably installed on the top of the sleeve (15) through a shaft pin. An adjusting spring (17) is sleeved on the outside of the sleeve rod (14). One end of the adjusting spring (17) is fixedly connected to the inner wall of the temperature compensation cavity (1), and the other end of the adjusting spring (17) is fixedly connected to the bottom end of the sleeve (15).

5. An aluminum alloy wire heating compensation device as defined in claim 4, wherein: The temperature compensation cavity (1) has a guide rod (18) mounted inside the end near the inlet (2) via a bearing.

6. An aluminum alloy wire heating compensation device as defined in claim 5, wherein: A controller (19) is fixedly installed at the top of the temperature compensation cavity (1).

7. An aluminum alloy wire heating compensation device as defined in claim 6, wherein: A temperature sensor (20) is fixedly installed on the inner wall of the top of the temperature compensation cavity (1).

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