A flexible flywheel assembly marking induction error prevention device

By integrating a laser displacement sensor and a long-distance inductive proximity switch sensor into the flexible flywheel assembly, automated detection is achieved, solving the problem of low efficiency in manual visual inspection and improving detection reliability and marking accuracy.

CN224375157UActive Publication Date: 2026-06-19HUBEI LIOHO TIANLUN MACHINERY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI LIOHO TIANLUN MACHINERY
Filing Date
2025-06-30
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

The current inspection of flexible flywheel assemblies relies on manual visual inspection, which is inefficient and prone to false positives, and cannot guarantee the reliability of the inspection.

Method used

A laser displacement sensor and a long-distance inductive proximity switch sensor are connected to a relay to automatically detect the component status of the flexible flywheel assembly and print traceability marks using a laser marking machine.

Benefits of technology

It reduces the time operators spend on visual inspections, lowers labor intensity, improves the reliability and efficiency of testing, and ensures the accuracy of labeling.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224375157U_ABST
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Abstract

This utility model relates to a marking induction anti-misoperation device for a flexible flywheel assembly, comprising a base and a flexible flywheel assembly mounted on the base. A flexible flywheel gasket is provided at the center of the flexible flywheel assembly. The flexible flywheel assembly has a positioning pin hole, a detection pin hole on one side of the positioning pin hole, and a flexible flywheel rivet on one side of the detection pin hole. The base has a support foot, and a base is provided on the top of the support foot. A positioning pin is provided on the base, and a detection pin is provided on one side of the positioning pin. A long-distance inductive proximity sensor is provided between any two adjacent positioning pins. A bracket is provided on the base, and a laser displacement sensor is provided on the bracket. This utility model not only reduces the time required for visual inspection by operators and lowers labor intensity; it also eliminates the need for operators to visually judge the results, and the sensor automatically measures and outputs the results, improving the reliability of the detection.
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Description

Technical Field

[0001] This utility model relates to the technical field of testing equipment for flexible flywheel assemblies, and in particular to a marking induction anti-misoperation device for flexible flywheel assemblies. Background Technology

[0002] On the flexible disk assembly line, the assembled products need to be printed with traceability labels. For the target product type that needs to be labeled, the system automatically identifies whether there are any missing parts in the assembled product and the product's qualification status, using a combination of manual visual inspection and tool identification.

[0003] This method requires operators to visually inspect the product and confirm its quality. However, this approach cannot guarantee effective implementation of visual inspections, and visual fatigue during prolonged inspections can lead to overlooking defects and causing products to be rejected. Because this method relies too heavily on manual labor, it results in decreased operational efficiency and the potential for errors during the process. Utility Model Content

[0004] In view of the above problems, the present invention provides a marking induction anti-misoperation device for a flexible flywheel assembly, which not only reduces the time for operators to visually inspect and lowers labor intensity; it also eliminates the need for operators to visually judge the results, and the sensor automatically measures and outputs the results, thereby improving the reliability of the detection.

[0005] To achieve the above and other related objectives, the technical solution provided by this utility model is as follows:

[0006] A marking sensing anti-misoperation device for a flexible flywheel assembly includes a base and a flexible flywheel assembly mounted on the base. A flexible flywheel gasket is provided at the center of the flexible flywheel assembly. The flexible flywheel assembly has a positioning pin hole, a detection pin hole on one side of the positioning pin hole, and a flexible flywheel rivet on one side of the detection pin hole. The base has a support foot, and a base body is provided on the top of the support foot. A positioning pin post is provided on the base body, and a detection pin is provided on one side of the positioning pin post. A long-distance inductive proximity sensor is provided between any two adjacent positioning pin posts. A bracket is provided on the base, and a laser displacement sensor is provided on the bracket.

[0007] Preferably, a laser marking machine is provided on one side of the base.

[0008] Preferably, the laser displacement sensor is electrically connected to a relay.

[0009] Preferably, the long-distance inductive proximity switch sensor is electrically connected to a relay.

[0010] Preferably, the support foot is L-shaped.

[0011] Preferably, the substrate is in the shape of a disk.

[0012] Preferably, the support leg is integrally cast.

[0013] Preferably, the base has evenly arranged circular holes.

[0014] This utility model has the following positive effects:

[0015] This invention detects the flexible flywheel assembly through the interaction of a detection pin, a positioning pin, a laser displacement sensor, and a long-distance inductive proximity switch sensor. This not only reduces the time for operators to visually inspect the assembly and lowers their labor intensity, but also eliminates the need for operators to visually judge the results, as the sensors automatically measure and output the results, thus improving the reliability of the detection. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention (I);

[0017] Figure 2 This is a schematic diagram of the structure of the present invention (II);

[0018] Figure 3 This is a schematic diagram of the structure of the present invention (III);

[0019] Figure 4 This is a schematic diagram of the flexible flywheel assembly of this utility model.

[0020] The labels in the diagram are as follows: 1-base, 2-support foot, 3-base body, 4-detection pin, 5-positioning pin, 6-laser displacement sensor, 7-bracket, 8-long-distance inductive proximity switch sensor, 9-flexible flywheel assembly, 10-flexible flywheel rivet, 11-flexible flywheel gasket, 12-detection pin hole, 13-positioning pin hole, 14-hole, 15-laser marking machine. Detailed Implementation

[0021] The exemplary embodiments of this disclosure are described below with reference to the accompanying drawings, including various details of the embodiments to aid understanding, and should be considered merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this disclosure. Similarly, for clarity and brevity, descriptions of well-known functions and structures are omitted in the following description.

[0022] Example: Figure 1 or Figure 2 or Figure 3 or Figure 4As shown, a marking sensing anti-misoperation device for a flexible flywheel assembly includes a base 1 and a flexible flywheel assembly 9 mounted on the base 1. A flexible flywheel pad 11 is provided at the center of the flexible flywheel assembly 9. A positioning pin hole 13 is provided on the flexible flywheel assembly 9. A detection pin hole 12 is provided on one side of the positioning pin hole 13. A flexible flywheel rivet 10 is provided on one side of the detection pin hole 12. A support foot 2 is provided on the base 1. A base 3 is provided on the top of the support foot 2. A positioning pin 5 is provided on the base 3. A detection pin 4 is provided on one side of the positioning pin 5. A long-distance inductive proximity sensor 8 is provided between any two adjacent positioning pins 5. A bracket 7 is provided on the base 1. A laser displacement sensor 6 is provided on the bracket 7.

[0023] In this embodiment, a laser marking machine 15 is provided on one side of the base 1.

[0024] In this embodiment, the laser displacement sensor 6 is electrically connected to the relay. By measuring the distance to the flexible flywheel pad 11 on the flexible flywheel assembly 9, it determines whether the flexible flywheel pad 11 is missing or extra, the thickness of the flexible flywheel pad 11, or the riveting height, and outputs the results to the relay. If the requirements are met, the relay is powered on; otherwise, the laser marking machine 15 cannot be started.

[0025] In this embodiment, the long-distance inductive proximity switch sensor 8 is electrically connected to the relay, detects the flexible flywheel rivet 10 on the flexible flywheel assembly 9, determines whether the flexible flywheel rivet 10 is missing, and outputs the result to the relay. If the requirement is met, the relay is powered on; otherwise, the laser marking machine 15 cannot be started.

[0026] In this embodiment, the support leg 2 is L-shaped.

[0027] In this embodiment, the substrate 3 is disc-shaped.

[0028] In this embodiment, the support leg 2 is integrally cast.

[0029] In this embodiment, the base 1 has evenly arranged circular holes 14.

[0030] The working principle of this utility model is as follows: In this process, the operator places the flexible flywheel assembly 9 on this device. If it can pass smoothly through the detection pin 4 on the base 3, the product position is judged to be qualified. At the same time, when the operator presses the marking start button, the laser displacement sensor 6 measures the distance to the flexible flywheel pad 11 to determine whether the flexible flywheel pad 11 is missing, extra, or incorrectly installed, and outputs the result to the relay. In addition, the long-distance inductive proximity switch sensor 8 identifies whether the flexible flywheel rivet 10 on the flexible flywheel assembly 9 is missing. When correct, a pulse signal is output to the laser marking machine 15, thereby starting the laser marking machine 15 to mark. If any output signal is incorrect, the laser marking machine 15 will not be started. If the operator finds that there is no traceability mark on the flexible flywheel assembly, he can determine whether the flexible flywheel assembly is qualified.

[0031] In summary, this invention not only reduces the time operators spend visually inspecting the equipment and lowers labor intensity, but also eliminates the need for operators to visually judge the results. Furthermore, the sensors automatically measure and output the results, improving the reliability of the detection.

[0032] The specific embodiments described above do not constitute a limitation on the scope of protection of this disclosure. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.

Claims

1. A marking sensing anti-misoperation device for a flexible flywheel assembly, comprising a base (1) and a flexible flywheel assembly (9) mounted on the base (1), wherein a flexible flywheel gasket (11) is provided at the center of the flexible flywheel assembly (9), a positioning pin hole (13) is provided on the flexible flywheel assembly (9), a detection pin hole (12) is provided on one side of the positioning pin hole (13), and a flexible flywheel rivet (10) is provided on one side of the detection pin hole (12), characterized in that: The base (1) is provided with a support foot (2), the top of the support foot (2) is provided with a base (3), the base (3) is provided with a positioning pin (5), a detection pin (4) is provided on one side of the positioning pin (5), a long-distance inductive proximity switch sensor (8) is provided between any two adjacent positioning pins (5), the base (1) is provided with a bracket (7), and a laser displacement sensor (6) is provided on the bracket (7).

2. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: A laser marking machine (15) is provided on one side of the base (1).

3. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The laser displacement sensor (6) is electrically connected to the relay.

4. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The long-distance inductive proximity switch sensor (8) is electrically connected to the relay.

5. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The support foot (2) is L-shaped.

6. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The substrate (3) is in the shape of a disk.

7. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The support foot (2) is integrally cast.

8. The marking induction anti-misoperation device for the flexible flywheel assembly according to claim 1, characterized in that: The base (1) has evenly arranged circular holes (14).