Battery pack turnover mechanism

By combining the design of the flipping power mechanism, flipping components and load-bearing rollers, along with the centering and top-pressing mechanism, the risk of falling during the battery pack flipping process is solved, achieving stable and safe battery pack flipping, and simplifying the flipping structure and operation.

CN224376909UActive Publication Date: 2026-06-19GUANGDONG NAT BOWLDER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG NAT BOWLDER TECH CO LTD
Filing Date
2025-06-24
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing battery pack flipping devices pose a risk of battery pack falling during the flipping process, and the flipping is unstable.

Method used

The design employs a combination of a flipping power mechanism, a flipping component, and load-bearing rollers. The battery pack is fixed by a centering mechanism and a top pressing mechanism. The flipping is achieved by a drive motor and chain transmission. Four load-bearing rollers at the bottom provide support, and the flipping wheel is flipped by a belt and motor transmission.

Benefits of technology

It achieves stability and safety of the battery pack during the flipping process, preventing it from falling out. The flipping structure is simple, making installation and operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to automatic production equipment technical field discloses a battery pack turnover mechanism, it includes turnover power mechanism, turnover subassembly and bearing supporting wheel, the turnover subassembly is supported by bearing supporting wheel, the turnover subassembly is by two turnover wheels of installing on bearing supporting wheel and the access material passage of connecting between two turnover wheels constitute, the access material passage is by the lower conveying roller and upper conveying roller of the upper and lower interval arrangement constitute, the left side and / or right side of access material passage is equipped with the centering mechanism, the upside and / or downside of access material passage is equipped with the top pressure mechanism. Since the access material passage of battery pack is located between two turnover wheels, and the turnover direction and the access material direction are perpendicular, in this way, when the battery pack enters the access material passage, the battery pack in the turnover can be better fixed under the joint action of the centering mechanism and the top pressure mechanism, and the battery pack is not easy to fall off during the turnover, and the turnover process is more stable.
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Description

Technical Field

[0001] This utility model relates to the field of automated production equipment technology, and in particular to a battery pack flipping mechanism. Background Technology

[0002] With the development of the new energy industry, the number of new energy vehicles is increasing, and the market for recycling lithium battery packs is growing. In lithium battery recycling production lines, it is necessary to flip the battery packs. Due to the large weight and size of the battery packs, manual flipping is difficult and poses safety hazards, so a special battery pack flipping mechanism is required.

[0003] While some battery pack flipping devices exist in the prior art, such as the Chinese utility model patent with publication number CN218370269U, which discloses a power battery pack flipping device, this invention includes a flipping and positioning machine fixed to the ground; a main frame connected to the drive end of the flipping and positioning machine and driven by the machine to flip 180°; two sets of conveying units respectively disposed on the upper and lower inner surfaces of the main frame for conveying the power battery pack; and several sets of clamping units disposed at the top of the main frame for clamping the delivered power battery pack. However, this utility model's flipping device only uses clamping units to clamp the delivered power battery pack, posing a risk of the battery pack falling out during the flipping process. Utility Model Content

[0004] The purpose of this utility model is to provide a battery pack flipping mechanism that makes it less likely for the battery pack to fall off during flipping and makes the flipping process more stable. It aims to provide at least one beneficial option or create conditions to solve one or more technical problems existing in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution.

[0006] A battery pack flipping mechanism includes a flipping power mechanism, a flipping component, and a support roller. The flipping component is supported by the support roller and is mounted in a support-type rotational configuration. The flipping power mechanism provides power to the flipping component and enables the flipping component to rotate on the support roller.

[0007] The flipping assembly consists of two flipping wheels mounted on the supporting rollers and an inlet / outlet channel connected between the two flipping wheels. The inlet / outlet channel consists of a lower conveying roller and an upper conveying roller spaced apart vertically. A centering mechanism is provided on the left and / or right side of the inlet / outlet channel, and a pressing mechanism is provided on the upper and / or lower side of the inlet / outlet channel.

[0008] More preferably, the flipping power mechanism is a drive motor, which is connected to the flipping wheel via a chain.

[0009] More preferably, a corresponding roller drive mechanism is provided for the lower conveying roller and / or the upper conveying roller to drive the lower conveying roller and / or the upper conveying roller to rotate.

[0010] More preferably, the centering mechanism includes a lead screw nut, a material-shifting plate, a connecting plate, a bidirectional lead screw, a linear slide rail, and a centering power mechanism. The connecting plate is connected to the linear slide rail to form a sliding connection that allows it to move back and forth. The lead screw nut and the material-shifting plate are mounted on the connecting plate. The lead screw nut is used to connect the bidirectional lead screw. The material-shifting plate passes through the roller gap to move the battery pack to achieve centering. The centering power mechanism drives the two connecting plates to move towards and away from each other through the bidirectional lead screw connected to the lead screw nut.

[0011] More preferably, there are at least two material feeding plates, which are evenly installed on the connecting plate.

[0012] More preferably, the power mechanism for centering is an electric motor.

[0013] More preferably, the pressing mechanism includes a pressing frame, a linear bearing, a guide rod, and a pressing power mechanism. The pressing frame is provided with several pressing plates that pass through the gap between the rollers and press against the battery pack. The linear bearing is mounted on the pressing frame, and the guide rod passes through the linear bearing. The pressing power mechanism is used to drive the pressing frame to move back and forth along the guide rod.

[0014] More preferably, the top-pressing power mechanism is a cylinder, a hydraulic cylinder, or a linear motor.

[0015] More preferably, there are four supporting rollers, arranged symmetrically in pairs to support one of the flipping rollers.

[0016] More preferably, the load-bearing roller is mounted on a base frame, which is a square frame with intersecting reinforcing ribs inside.

[0017] The technical solution provided by this utility model has at least the following technical effects or advantages.

[0018] 1. Since the battery pack's inlet and outlet channels are located between two rotating wheels, and the rotating direction is perpendicular to the inlet and outlet direction, when the battery pack enters the inlet and outlet channels, the centering mechanism and the pressing mechanism can better fix the rotating battery pack, making it less likely to fall off and the rotating process more stable.

[0019] Second, since this utility model uses four load-bearing rollers at the bottom as support, and the flipping wheel is flipped by belt and motor drive, the flipping structure is simpler and the installation and flipping are more convenient.

[0020] Other beneficial effects or technical advantages of this invention will become more apparent in the following description or practice. Attached Figure Description

[0021] Figure 1 The diagram shown is a structural schematic of the battery pack flipping mechanism provided by this utility model.

[0022] Figure 2 The diagram shown is a schematic of the centering mechanism.

[0023] Figure 3 The diagram shown is a schematic of the lifting mechanism.

[0024] Figure 4 The diagram shown is a structural schematic of the flip component.

[0025] Figure 5 The diagram shown is a structural schematic of the lower conveyor roller. Detailed Implementation

[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings, making the technical solution and beneficial effects of this utility model clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0027] Additional aspects and advantages of this invention will become apparent in the description that follows, or may be learned by practice of this invention.

[0028] Reference Figure 1 As shown, a battery pack flipping mechanism includes a flipping power mechanism 1, a flipping component 3, and a support roller 4. The flipping component 3 is supported by the support roller 4, thus forming a support-type rotatable mounting. The flipping power mechanism 1 provides flipping power to the flipping component 3, enabling the flipping component 3 to rotate on the support roller 4. In this embodiment, the flipping power mechanism 1 is preferably a drive motor, which is connected to the flipping component 3 via a chain 2. Obviously, those skilled in the art can use other known or future-featured power mechanisms to replace the motor, as long as they can drive the flipping component 3 to flip.

[0029] Combination Figure 4 , Figure 5As shown, the flipping assembly 3 consists of two flipping wheels 301 mounted on the bearing roller 4 and an inlet / outlet channel connected between the two flipping wheels 301. The inlet / outlet channel consists of a lower conveying roller 302 and an upper conveying roller 303 spaced apart vertically. A centering mechanism 304 is provided on the left and / or right side of the inlet / outlet channel, and a pressing mechanism 305 is provided on the upper and / or lower side of the inlet / outlet channel.

[0030] It should be noted that the lower conveying roller 302 and the upper conveying roller 303 have the same structure. Correspondingly, a roller drive power mechanism can be provided for the lower conveying roller 302 and the upper conveying roller 303 to drive them to rotate. In some embodiments, the roller drive power mechanism can be omitted, and the battery pack 5 can enter and exit the feed channel by pushing the upper battery pack with the lower battery pack. In some embodiments, the structures of the lower conveying roller 302 and the upper conveying roller 303 are different; this is not limited to this embodiment.

[0031] During operation, the drive motor drives the flipping assembly 3 to flip via the chain 2. Both the lower conveying roller 302 and the upper conveying roller 303 are powered and can deliver the battery pack 5 to the lower work station.

[0032] Combination Figure 2 As shown, the centering mechanism 304 includes a lead screw nut 3041, a material-shifting plate 3042, a connecting plate 3043, a bidirectional lead screw 3044, a linear slide rail 3045, and a centering power mechanism 3046. The connecting plate 3043 is connected to the linear slide rail 3045 to form a sliding connection that allows it to move back and forth. The lead screw nut 3041 and the material-shifting plate 3042 are mounted on the connecting plate 3043. The lead screw nut 3041 is used to connect the bidirectional lead screw 3044. The material-shifting plate 3042 passes through the roller gap to move the battery pack 5 to achieve centering. The centering power mechanism 3046 drives the connecting plate 3043 to move back and forth through the bidirectional lead screw 3044 connected to the lead screw nut 3041.

[0033] In this embodiment, there are three material guide plates 3042, evenly installed on the connecting plate 3043, which achieves optimal centering effect. In some embodiments, there are at least two material guide plates 3042 or one material guide plate, not limited to this embodiment. In this embodiment, the centering power mechanism 3046 is preferably a servo motor.

[0034] During operation, the servo motor drives the bidirectional lead screw 3044 to rotate, thereby causing the two side material guide blocks 3042 to center and clamp the battery pack, achieving centering of the battery pack. The linear slide rail 3045 serves as a guide. In some embodiments, the linear slide rail 3045 can be replaced by other existing known or future achievable guiding mechanisms.

[0035] Combination Figure 3 As shown, the pressing mechanism 305 includes a pressing frame 3051, a linear bearing 3052, a guide rod 3053, and a pressing power mechanism 3054. The pressing frame 3051 has several pressing plates that pass through the roller gap and press against the battery pack 5. The linear bearing 3052 is mounted on the pressing frame 3051, and the guide rod 3053 passes through the linear bearing 3052. The pressing power mechanism 3054 drives the pressing frame 3051 to move back and forth along the guide rod 3053. In this embodiment, the pressing mechanism 305 is located below the lower conveying roller 302, and preferably, the pressing power mechanism 3054 is a cylinder. In some embodiments, the pressing power mechanism 3054 is a hydraulic cylinder or a linear motor, etc. In some embodiments, the linear bearing 3052 and the guide rod 3053 can be replaced by other known or future-featured slide rail structures; this is not limited to this embodiment.

[0036] During operation, the cylinder pushes the top pressure frame 3051 upward, which interacts with the upper conveying roller 303 to clamp the battery pack 5, and then the flipping mechanism flips it. The linear bearing 3052 and the guide rod 3053 provide guidance.

[0037] Combined Figure 1 , Figure 4 As shown, there are four supporting rollers 4, arranged symmetrically in pairs to support one of the flipping rollers 301. The supporting rollers 4 are mounted on a base frame 6, which is a square frame with intersecting reinforcing ribs inside. The base frame 6 facilitates the movement or transport of the entire battery pack flipping mechanism.

[0038] The battery pack flipping mechanism provided in this embodiment works as follows: 1) This flipping mechanism is used in conjunction with a conveyor line; the conveyor line feeds the battery pack 5 into the flipping mechanism, and the battery pack 5 stops moving forward after reaching its destination; 2) The centering mechanism 304 clamps the battery pack 5, positioning it in the middle of the conveyor line, while also preventing the battery pack 5 from slipping during flipping; 3) The pressing mechanism 305 presses down on the battery pack 5, clamping it tightly to ensure its stability during flipping; 4) The flipping mechanism drives the battery pack 5 to flip together, stopping after flipping 180 degrees; 5) The pressing mechanism 305 retracts, and the centering mechanism 304 releases; 6) The battery pack 5 flows out of the flipping mechanism.

[0039] Compared with the prior art, the battery pack flipping mechanism provided in this embodiment has the following advantages: 1) Since the battery pack inlet and outlet channels are located between the two flipping wheels 301, when the battery pack 5 enters the inlet and outlet channels, the centering mechanism 304 and the top pressing mechanism 305 can better fix the battery pack 5 during flipping, making it less likely to fall off and the flipping process more stable. 2) Since this utility model uses four heavy-duty support rollers at the bottom as support, and the flipping wheels are flipped by belt and motor transmission, the flipping structure is simpler and installation and flipping are more convenient.

[0040] It should also be noted that in the description of this utility model, directional terms such as "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] In this utility model, unless otherwise specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Above," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0043] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions made using techniques known in the art based on this utility model all fall within the protection scope of this utility model, which should be defined by the claims and their equivalents. Parts not described in the specific embodiments are all prior art or common knowledge.

Claims

1. A battery pack turnover mechanism, characterized by, It includes a flipping power mechanism (1), a flipping component (3), and a support roller (4). The flipping component (3) is supported by the support roller (4) and forms a support-type rotating installation. The flipping power mechanism (1) provides power to the flipping component (3) and realizes the rotation of the flipping component (3) on the support roller (4). The flipping assembly (3) consists of two flipping wheels (301) mounted on the bearing roller (4) and a feeding and discharging channel connected between the two flipping wheels (301). The feeding and discharging channel consists of a lower conveying roller (302) and an upper conveying roller (303) spaced apart vertically. A centering mechanism (304) is provided on the left and / or right side of the feeding and discharging channel, and a pressing mechanism (305) is provided on the upper and / or lower side of the feeding and discharging channel.

2. The battery pack turnover mechanism according to claim 1, characterized in that, The flipping power mechanism (1) is a drive motor, which is connected to the flipping wheel (301) via a chain (2).

3. The battery pack turnover mechanism according to claim 1, wherein A corresponding roller drive power mechanism is provided for the lower conveying roller (302) and / or the upper conveying roller (303) to drive the lower conveying roller (302) and / or the upper conveying roller (303) to rotate.

4. The battery pack turnover mechanism according to claim 1, wherein The centering mechanism (304) includes a lead screw nut (3041), a material guide plate (3042), a connecting plate (3043), a bidirectional lead screw (3044), a linear slide rail (3045), and a centering power mechanism (3046). The connecting plate (3043) forms a sliding connection that moves back and forth through the linear slide rail (3045). The lead screw nut (3041) and the material guide plate (3042) are mounted on the connecting plate (3043). The lead screw nut (3041) is used to connect the bidirectional lead screw (3044). The material guide plate (3042) passes through the roller gap to move the battery pack (5) to achieve centering. The centering power mechanism (3046) drives the two connecting plates (3043) to move towards and away from each other through the bidirectional lead screw (3044) connected to the lead screw nut (3041).

5. The battery pack turnover mechanism according to claim 4, wherein There are at least two material feeding plates (3042), which are evenly installed on the connecting plate (3043).

6. The battery pack turnover mechanism according to claim 4, wherein The power mechanism (3046) is an electric motor.

7. The battery pack turnover mechanism according to claim 1, wherein The pressing mechanism (305) includes a pressing frame (3051), a linear bearing (3052), a guide rod (3053), and a pressing power mechanism (3054). The pressing frame (3051) is provided with several pressing plates that pass through the gap between the rollers and press against the battery pack (5). The linear bearing (3052) is mounted on the pressing frame (3051). The guide rod (3053) passes through the linear bearing (3052). The pressing power mechanism (3054) is used to drive the pressing frame (3051) to move back and forth along the guide rod (3053).

8. The battery pack turnover mechanism according to claim 7, characterized in that, The top-pressure power mechanism (3054) is a cylinder, a hydraulic cylinder, or a linear motor.

9. A battery pack flipping mechanism according to claim 1, characterized in that, There are four load-bearing rollers (4), which are symmetrically arranged in pairs to support one of the flipping rollers (301).

10. The battery pack roll-over mechanism of claim 1, wherein, The bearing roller (4) is installed on a bottom frame (6), the bottom frame (6) is a square frame, and the square frame is provided with intersecting reinforcing ribs.