A component feeding device for producing a gas spring hair spring

Abstract

The utility model discloses a kind of component feeding devices for producing air bag hairspring, including rack, component vibration tray is equipped on the rack, component feeding mechanism and component suction mechanism, the component feeding mechanism is equipped in the output end of component vibration tray, and the component suction mechanism is used to load component in workpiece at component feeding mechanism place.The component feeding device for producing air bag hairspring of the utility model is set by the cooperation between component vibration tray, component feeding mechanism and component suction mechanism, component suction mechanism can suck component, and load it into workpiece quickly.Not only realizes the automation of component feeding process, significantly improves feeding efficiency, also greatly reduces artificial cost.

Description

Technical Field

[0001] This utility model relates to the field of airbag hairspring technology, specifically to a component feeding device for producing airbag hairsprings. Background Technology

[0002] In the production process of airbag spiral springs, the component loading stage has always had many shortcomings. Traditional component loading methods mainly rely on manual operation, which is not only inefficient, but also prone to errors, leading to inaccurate component installation and affecting product quality. In addition, the rhythm of manual loading is difficult to match precisely with other stages of the automated production line, often resulting in production stoppages or component accumulation, which greatly limits the efficiency improvement of the entire production process.

[0003] Based on the above, this utility model proposes a component feeding device for producing airbag hairsprings, which can effectively solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a component loading device for producing airbag hairsprings. This component loading device, through the coordinated arrangement of a component vibrating tray, a component loading mechanism, and a component suction mechanism, allows the component suction mechanism to pick up components and quickly load them into the workpiece. This not only automates the component loading process and significantly improves loading efficiency but also substantially reduces labor costs.

[0005] This utility model is achieved through the following technical solution:

[0006] A component feeding device for producing airbag hairsprings includes a frame, on which a component vibrating feeder, a component feeding mechanism, and a component suction mechanism are provided. The component feeding mechanism is located at the output end of the component vibrating feeder, and the component suction mechanism is used to load the components at the component feeding mechanism into the workpiece.

[0007] The purpose of this invention is to provide a component loading device for producing airbag hairsprings. This component loading device, through the coordinated arrangement of a component vibrating tray, a component loading mechanism, and a component suction mechanism, allows the component suction mechanism to pick up components and quickly load them into the workpiece. This not only automates the component loading process and significantly improves loading efficiency but also substantially reduces labor costs.

[0008] Preferably, the component feeding mechanism includes a component feeding support base. The top of the component feeding support base is provided with a component feeding guide rail and a first component feeding cylinder. A component feeding slider is slidably connected to the component feeding guide rail. A component feeding receiving plate is fixedly provided on the component feeding slider. A component feeding groove matching the component is opened on the component feeding receiving plate. A component feeding baffle is provided on the top of the component feeding support base on the output end side of the component vibrating material tray. The push rod of the first component feeding cylinder is fixedly connected to the component feeding slider. A second component feeding cylinder is provided at the bottom of the component feeding support base. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder. The component feeding top rod passes through the top of the component feeding support base and enters the component feeding groove.

[0009] Preferably, component loading sensors are provided on both sides of the top of the component loading support.

[0010] Preferably, the component suction mechanism includes a component suction support base, a component suction screw fixedly mounted on the component suction support base, a first component suction connecting plate connected to the component suction screw, a component suction linear cylinder and a component suction guide rail fixedly mounted on the first component suction connecting plate, a second component suction connecting plate fixedly mounted on the slider of the component suction linear cylinder and slidably connected to the component suction guide rail, a component suction lifting cylinder fixedly mounted on the second component suction connecting plate, a third component suction connecting plate fixedly mounted on the slide plate of the component suction lifting cylinder, a component suction cylinder fixedly mounted on the third component suction connecting plate, a fourth component suction connecting plate fixedly mounted on the push rod of the component suction cylinder, and two component suction nozzles provided on the fourth component suction connecting plate.

[0011] Preferably, the component suction screw includes a component suction motor, a component suction guide seat, a component suction screw, and a component suction slider. The component suction motor is located on one side of the component suction guide seat, the component suction screw is rotatably connected inside the component suction guide seat, the component suction motor is connected to the component suction screw, and the component suction slider is threadedly connected to the component suction screw.

[0012] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0013] This utility model discloses a component feeding device for producing airbag spirals. By coordinating a component vibrating feeder, a component feeding mechanism, and a component suction mechanism, the device allows the component suction mechanism to pick up components and quickly load them into the workpiece. This not only automates the component feeding process and significantly improves feeding efficiency, but also substantially reduces labor costs. Attached Figure Description

[0014] Figure 1This is a schematic diagram of the structure of the present invention in the whole machine;

[0015] Figure 2 This is a schematic diagram of the component feeding mechanism described in this utility model;

[0016] Figure 3 This is a schematic diagram of the component suction mechanism described in this utility model;

[0017] Figure 4 This is a schematic diagram of the component suction mechanism described in this utility model from another perspective. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0019] Unless otherwise specified, the technical features of the components such as the vibrating feeder described in this utility model (the constituent units / elements of this utility model) are obtained from conventional commercial channels or manufactured by conventional methods. Their specific structure, working principle, and possible control methods and spatial arrangement methods can adopt conventional choices in the field and should not be regarded as the innovation of this utility model. This is understandable to those skilled in the art, and this utility model patent will not be further elaborated in detail.

[0020] Example 1:

[0021] like Figures 1 to 4 As shown, this utility model provides a component feeding device for producing airbag hairsprings, including a frame 2. The frame 2 is provided with a component vibrating feeder 810, a component feeding mechanism 820 and a component suction mechanism 830. The component feeding mechanism 820 is located at the output end of the component vibrating feeder 810, and the component suction mechanism 830 is used to load the components at the component feeding mechanism 820 into the workpiece.

[0022] Example 2:

[0023] like Figures 1 to 4As shown, this utility model provides a component feeding device for producing airbag hairsprings, including a frame 2. The frame 2 is provided with a component vibrating feeder 810, a component feeding mechanism 820 and a component suction mechanism 830. The component feeding mechanism 820 is located at the output end of the component vibrating feeder 810, and the component suction mechanism 830 is used to load the components at the component feeding mechanism 820 into the workpiece.

[0024] By organically combining the component vibrating feeder 810, the component feeding mechanism 820, and the component suction mechanism 830, the components can be arranged from a disordered state through the component vibrating feeder 810, enter the feeding mechanism, and then be accurately installed into the workpiece by the suction mechanism.

[0025] The component feeding mechanism 820 includes a component feeding support base 821. The top of the component feeding support base 821 is provided with a component feeding guide rail 822 and a first component feeding cylinder 823. A component feeding slider 824 is slidably connected to the component feeding guide rail 822. A component feeding receiving plate 825 is fixedly provided on the component feeding slider 824. A component feeding groove 8251 matching the component is opened on the component feeding receiving plate 825. A component feeding baffle 826 is provided on the top of the component feeding support base 821 on the output end side of the component vibrating material plate 810. The push rod of the first component feeding cylinder 823 is fixedly connected to the component feeding slider 824. A second component feeding cylinder 827 is provided at the bottom of the component feeding support base 821. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder 827. The component feeding top rod passes through the top of the component feeding support base 821 and enters the component feeding groove 8251.

[0026] The component vibrating feeder 810 transports the component to the component loading receiving plate 825. The first component loading cylinder 823 pushes the component loading receiving plate 825 to move the receiving plate to the component loading baffle 826 to prevent the component from falling out. The second component loading cylinder 827 pushes the component loading push rod to lift the component, which is finally sucked away by the component suction mechanism 830.

[0027] Furthermore, in another embodiment, component loading sensors 828 are provided on both sides of the top of the component loading support 821.

[0028] The component loading sensor 828 can monitor in real time whether the component has reached a specific position during the loading process. When the component arrives or leaves the specific position, the sensor promptly sends a feedback signal, which facilitates the control system to precisely control and adjust the actions of the loading mechanism. This not only effectively avoids over-pushing or under-placing of components, improving loading accuracy, but also promptly alarms and stops the equipment when component abnormalities occur, preventing production interruptions caused by insufficient component supply or blockages, ensuring the stable operation of the entire loading device, and improving production efficiency.

[0029] Furthermore, in another embodiment, the component suction mechanism 830 includes a component suction support base 831, on which a component suction lead screw 832 is fixed. A first component suction connecting plate 833 is connected to the component suction lead screw 832. A component suction linear cylinder 834 and a component suction guide rail 835 are fixed on the first component suction connecting plate 833. A second component suction connecting plate 836 is fixed on the slider of the component suction linear cylinder 834, and the second component suction connecting plate 836 is slidably connected to the component suction guide rail 835. A component suction lifting cylinder 837 is fixed on the second component suction connecting plate 836. A third component suction connecting plate 838 is fixed on the slide plate of the component suction lifting cylinder 837. A component suction cylinder 839 is fixed on the third component suction connecting plate 838. A fourth component suction connecting plate 8391 is fixed on the push rod of the component suction cylinder 839. Two component suction nozzles 8392 are provided on the fourth component suction connecting plate 8391.

[0030] The component suction screw 832 enables precise displacement adjustment of the first component suction connecting plate 833 in the front-to-back direction, thereby driving the entire suction mechanism to move flexibly to the component loading mechanism 820 or directly above the workpiece, ensuring the accuracy of the suction and installation position. The cooperation of the component suction linear cylinder 834 and the component suction guide rail 835 enables rapid and stable sliding of the second component suction connecting plate 836 in the left-to-right direction, further improving the positioning accuracy of the suction mechanism. The coordinated work of the component suction lifting cylinder 837 and the component suction cylinder 839 allows the third component suction connecting plate 838 to move up and down and precisely control the suction and release actions of the component suction nozzle 8392. The configuration of two component suction nozzles 8392 allows for the simultaneous suction of two components, improving loading efficiency, meeting the needs of simultaneous assembly of multiple components in airbag hairspring production, and effectively improving the pace of the entire production process.

[0031] Furthermore, in another embodiment, the component suction screw 832 includes a component suction motor 8321, a component suction guide seat 8322, a component suction screw 8323, and a component suction slider 8324. The component suction motor 8321 is located on one side of the component suction guide seat 8322, the component suction screw 8323 is rotatably connected to the component suction guide seat 8322, the component suction motor 8321 is connected to the component suction screw 8323, and the component suction slider 8324 is threadedly connected to the component suction screw 8323.

[0032] The component suction motor 8321 drives the component suction screw 8323 to rotate, which in turn moves the component suction slider 8324 that is threadedly connected to it.

[0033] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the component feeding device of this utility model for producing airbag hairsprings, and can achieve the positive effects described in this utility model.

[0034] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0035] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A component feeding device for producing airbag hairsprings, characterized in that: The device includes a frame on which a component vibrating feeder, a component feeding mechanism, and a component suction mechanism are mounted. The component feeding mechanism is located at the output end of the component vibrating feeder, and the component suction mechanism is used to load the components from the component feeding mechanism into the workpiece.

2. The component feeding device for producing airbag hairsprings according to claim 1, characterized in that: The component feeding mechanism includes a component feeding support base. The top of the component feeding support base is provided with a component feeding guide rail and a first component feeding cylinder. A component feeding slider is slidably connected to the component feeding guide rail. A component feeding receiving plate is fixedly provided on the component feeding slider. A component feeding groove matching the component is opened on the component feeding receiving plate. A component feeding baffle is provided on the top of the component feeding support base on the output end side of the component vibrating material plate. The push rod of the first component feeding cylinder is fixedly connected to the component feeding slider. A second component feeding cylinder is provided at the bottom of the component feeding support base. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder. The component feeding top rod passes through the top of the component feeding support base and enters the component feeding groove.

3. The component feeding device for producing airbag hairsprings according to claim 2, characterized in that: The component loading support base is equipped with component loading sensors on both sides of its top.

4. The component feeding device for producing airbag hairsprings according to claim 1, characterized in that: The component suction mechanism includes a component suction support base, on which a component suction lead screw is fixed. A first component suction connecting plate is connected to the component suction lead screw. A component suction linear cylinder and a component suction guide rail are fixed on the first component suction connecting plate. A second component suction connecting plate is fixed on the slider of the component suction linear cylinder, and the second component suction connecting plate is slidably connected to the component suction guide rail. A component suction lifting cylinder is fixed on the second component suction connecting plate. A third component suction connecting plate is fixed on the slide plate of the component suction lifting cylinder. A component suction cylinder is fixed on the third component suction connecting plate. A fourth component suction connecting plate is fixed on the push rod of the component suction cylinder. Two component suction nozzles are provided on the fourth component suction connecting plate.

5. The component feeding device for producing airbag hairsprings according to claim 4, characterized in that: The component suction screw includes a component suction motor, a component suction guide seat, a component suction screw, and a component suction slider. The component suction motor is located on one side of the component suction guide seat. The component suction screw is rotatably connected inside the component suction guide seat. The component suction motor is connected to the component suction screw, and the component suction slider is threadedly connected to the component suction screw.

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