Adjustable tension carbon fiber cable processing traction device

Abstract

The utility model belongs to carbon fiber cable processing traction device technical field, concretely is a kind of adjustable tension carbon fiber cable processing traction device, including workbench, the top of workbench is provided with traction assembly, and the outer wall of workbench is equipped with adjusting assembly, adjusting assembly includes gantry, and the bottom of gantry is fixedly connected with the outer wall of workbench, and the outer wall of gantry is fixedly connected with top plate, and the bottom of top plate is equipped with electric push rod, and the bottom of electric push rod is fixedly connected with adjusting ring, and rotating groove is established in the inside of adjusting ring, and worm wheel ring is installed in the inside of rotating groove, and linkage groove is established in the inside of worm wheel ring, and telescopic slot is established in the inner wall of adjusting ring, and the inner wall of rotating groove is equipped with intercommunication groove, and the inside of telescopic slot is provided with telescopic plate, and the middle fixedly connected with connecting block of two telescopic plates, and connecting block penetrates linkage groove, and one end swing joint of telescopic plate is equipped with positioning gyro wheel, and the bottom of adjusting ring is fixedly connected with fixed plate, and the middle swing of fixed plate is equipped with pivot, and the outer wall of pivot is fixedly connected with worm, the utility model under the action of adjusting ring, can be applicable to the cable of different diameter, has improved applicability.

Description

Technical Field

[0001] This utility model belongs to the technical field of carbon fiber cable processing traction device, specifically an adjustable tension carbon fiber cable processing traction device. Background Technology

[0002] Carbon fiber cable is a high-performance cable reinforced with carbon fiber. It possesses excellent properties such as light weight, high strength, and corrosion resistance, and is widely used in aerospace, new energy, and high-end equipment manufacturing. During the processing of carbon fiber cables, a traction device is typically used. Its function is to control the cable's movement speed and tension through stable traction force, ensuring that the cable maintains uniform physical properties and structural integrity during forming, coating, and curing processes.

[0003] Existing traction devices generally use fixed pressure springs or pneumatic devices, which cannot achieve precise dynamic tension control. Furthermore, traditional V-groove or fixed roller designs are difficult to be compatible with cables of different diameters. This rigid structure requires machine shutdown and clamp replacement when switching product specifications, which affects production efficiency and may also cause local stress concentration in the cable due to installation errors. Summary of the Invention

[0004] The purpose of this invention is to provide an adjustable tension carbon fiber cable processing traction device that can precisely adjust the cable tension and is applicable to cables of different diameters, thus improving its applicability.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An adjustable tension carbon fiber cable processing traction device is provided, including a worktable. A traction component is installed on the top of the worktable, and an adjustment component is installed on the outer wall of the worktable. The adjustment component includes a gantry frame, the bottom of which is fixedly connected to the outer wall of the worktable. A top plate is fixedly connected to the outer wall of the gantry frame, and an electric push rod is installed at the bottom of the top plate. An adjustment ring is fixedly connected to the bottom of the electric push rod. A rotating groove is formed inside the adjustment ring, and a worm gear ring is installed inside the rotating groove. Multiple linkage grooves are formed inside the worm gear ring, and multiple telescopic grooves are formed on the inner wall of the adjustment ring. Both sides of the inner wall are provided with connecting grooves, and there are multiple connecting grooves. The connecting grooves are connected to the corresponding telescopic grooves. The telescopic grooves are provided with telescopic plates. Two telescopic plates with the same relative position are fixedly connected to a connecting block in the middle. The connecting block passes through the linkage groove. One end of the telescopic plate is movably connected to a positioning roller, and there are two positioning rollers. The bottom of the adjusting ring is provided with a hollow groove. The bottom of the adjusting ring is fixedly connected to a fixing plate. The middle of the fixing plate is movably installed with a rotating shaft. The two ends of the rotating shaft pass through the two ends of the fixing plate. The outer wall of the rotating shaft is fixedly connected to a worm gear. The outer wall of the worm gear meshes with the outer wall of the worm wheel ring. The two ends of the rotating shaft are fixedly connected to knobs, and the knobs are located outside the fixing plate.

[0006] Optionally, the traction assembly includes a traction frame, with two drive rollers movably connected to the inner wall of the traction frame. The two drive rollers are connected to each other via a traction belt. Multiple support rollers are movably connected to the inner wall of the traction frame. The outer walls of the multiple support rollers are in contact with the inner wall of the traction belt. A traction motor is installed on the outer wall of the traction frame, and the output end of the traction motor is fixedly connected to one end of the right-side drive roller.

[0007] Optionally, a limiting groove is provided at the top of the gantry frame, and a bidirectional lead screw is movably connected to the inner wall of the limiting groove. An adjusting motor is installed on the outer wall of the gantry frame, and the output end of the adjusting motor is fixedly connected to one end of the bidirectional lead screw. A limiting plate is threadedly connected to the outer wall of the bidirectional lead screw, and there are two limiting plates. A connecting rod is movably connected to the bottom of the two limiting plates. A traction assembly is provided inside the gantry frame, and a U-shaped plate is fixedly connected to the top of the upper traction frame. The bottom of the connecting rod is movably connected to the inner wall of the U-shaped plate.

[0008] Optionally, the top of the adjusting ring is fixedly connected to a limiting rod, and there are two limiting rods. The tops of the two limiting rods penetrate the top plate, and the tops of the two limiting rods are fixedly connected to a connecting plate.

[0009] Optionally, the outer wall of the gantry frame is provided with a moving groove, and there are multiple moving grooves. The outer wall of the upper traction frame is fixedly connected with a moving plate, and there are multiple moving plates. The moving plate is located inside the corresponding moving groove.

[0010] Optionally, the workbench is fixedly connected to the outer wall with two support legs. A side baffle is fixedly connected to the bottom right side of the workbench. A sliding groove is provided on the outer wall of the side baffle. A sliding plate is fixedly connected to the bottom of the adjusting ring. The sliding plate is L-shaped. The lower end of the sliding plate extends into the interior of the sliding groove. A sliding roller is movably connected to one end of the sliding plate in the sliding groove. A base plate is fixedly connected to the bottom of the two support legs.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This utility model achieves rapid adjustment of the height of the adjusting ring by setting an electric push rod in the adjusting component as the main driving component, providing a basic guarantee for tension control; combined with the worm gear ring and worm meshing transmission mechanism set inside the adjusting ring, mechanical transmission control can be achieved simply by rotating the knob; the linkage design of the telescopic plate and the connecting block ensures that multiple positioning rollers can perform radial displacement synchronously, forming a uniform clamping force; the matching design of the rotating groove and the connecting groove provides movement space for the internal transmission components; the positioning rollers can not only ensure effective clamping of the cable, but also reduce friction loss, adjust the cable tension according to the usage conditions, and are applicable to cables of different diameters, improving applicability; at the same time, this multi-level linkage adjustment mechanism greatly improves the processing quality of carbon fiber cables.

[0013] 2. This utility model forms a closed-loop traction system through the drive roller, traction belt, and support roller of the traction assembly. Combined with auxiliary adjustment mechanisms such as the adjusting motor, bidirectional lead screw, and limit plate, it achieves dynamic balance and stable operation during the traction process. The traction motor drives the belt to move at a uniform speed, the evenly distributed support rollers prevent belt vibration, and the guide components such as the limit rod and slide plate ensure the precise movement trajectory of the adjusting ring. The cooperation between the moving plate and the moving groove makes the position of the upper traction frame adjustable, enabling traction operations for cables of different diameters. This collaborative design not only improves reliability and adaptability but also reduces operating energy consumption and wear, extending the service life of the device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a first-view overall structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall structure of the present invention from a second perspective;

[0017] Figure 3 This is a schematic diagram of the overall structure of the present invention from a third-person perspective;

[0018] Figure 4 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A;

[0020] Figure 6 This is an exploded structural diagram of the adjusting ring and internal components of this utility model;

[0021] Figure 7 This is an exploded structural diagram of the worm gear ring and telescopic plate of this utility model;

[0022] Figure 8 This is a schematic diagram of the internal structure of the adjusting ring of this utility model;

[0023] Figure 9 This is a schematic diagram of the structure of the adjustment component of this utility model;

[0024] Figure 10 This is an exploded structural diagram of the adjustment component and its internal components of the present invention;

[0025] Figure 11 This is a schematic diagram of the traction component of this utility model.

[0026] In the diagram: 1. Workbench; 2. Traction assembly; 201. Traction frame; 202. Drive roller; 203. Traction belt; 204. Support roller; 205. Traction motor; 3. Adjustment assembly; 301. Gantry frame; 302. Limiting groove; 303. Double-acting lead screw; 304. Adjusting motor; 305. Limiting plate; 306. Connecting rod; 307. U-shaped plate; 4. Top plate; 5. Electric push rod; 6. Adjusting ring; 7. Rotating groove; 8. 1. Worm gear ring; 9. Linkage groove; 10. Telescopic groove; 11. Connecting groove; 12. Telescopic plate; 13. Connecting block; 14. Positioning roller; 15. Hollow groove; 16. Fixing plate; 17. Rotary shaft; 18. Worm gear; 19. Knob; 20. Limiting rod; 21. Connecting plate; 22. Moving groove; 23. Moving plate; 24. Support leg; 25. Side baffle; 26. Slide groove; 27. Slide plate; 28. Sliding roller; 29. ​​Base plate. Detailed Implementation

[0027] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0028] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0029] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] Reference Figure 1-11This invention provides an adjustable tension carbon fiber cable processing traction device according to an embodiment of the present invention. The adjustable tension carbon fiber cable processing traction device includes a worktable 1, a traction component 2 mounted on the top of the worktable 1, and an adjustment component 3 mounted on the outer wall of the worktable 1. The adjustment component 3 includes a gantry frame 301, the bottom of which is fixedly connected to the outer wall of the worktable 1. A top plate 4 is fixedly connected to the outer wall of the gantry frame 301, and an electric push rod 5 is mounted on the bottom of the top plate 4. An adjustment ring 6 is fixedly connected to the bottom of the electric push rod 5. A rotating groove 7 is formed inside the adjustment ring 6, and a worm gear ring 8 is installed inside the rotating groove 7. Multiple linkage grooves 9 are formed inside the worm gear ring 8. Multiple telescopic grooves 10 are formed on the inner wall of the adjustment ring 6. Multiple connecting grooves 11 are formed on both sides of the inner wall of the rotating groove 7. There are multiple connecting grooves 11 and corresponding telescopic grooves 10. The telescopic groove 10 is equipped with a telescopic plate 12. A connecting block 13 is fixedly connected between two telescopic plates 12 with the same relative position. The connecting block 13 passes through the linkage groove 9. One end of the telescopic plate 12 is movably connected to a positioning roller 14, and there are two positioning rollers 14. The bottom of the adjusting ring 6 is provided with a hollow groove 15. The bottom of the adjusting ring 6 is fixedly connected to a fixing plate 16. A rotating shaft 17 is movably installed in the middle of the fixing plate 16. The two ends of the rotating shaft 17 pass through the two ends of the fixing plate 16 respectively. A worm gear 18 is fixedly connected to the outer wall of the rotating shaft 17. The outer wall of the worm gear 18 meshes with the outer wall of the worm wheel ring 8. The two ends of the rotating shaft 17 are fixedly connected to knobs 19, which are located outside the fixing plate 16.

[0032] Rotating knob 19 causes worm gear 18 and its meshing worm wheel ring 8 to rotate clockwise, moving telescopic plate 12 toward the center of adjusting ring 6, so that positioning roller 14 fits against the outer wall of the cable, achieving precise position adjustment. Subsequently, the system drives adjusting ring 6 to rise and fall via electric push rod 5, enabling cable tension adjustment according to different situations.

[0033] In another embodiment of this utility model, please refer to Figure 11 The traction assembly 2 includes a traction frame 201. Two drive rollers 202 are movably connected to the inner wall of the traction frame 201. The two drive rollers 202 are connected to each other by a traction belt 203. Multiple support rollers 204 are movably connected to the inner wall of the traction frame 201. The outer walls of the multiple support rollers 204 are in contact with the inner wall of the traction belt 203. A traction motor 205 is installed on the outer wall of the traction frame 201. The output end of the traction motor 205 is fixedly connected to one end of the right drive roller 202.

[0034] First, the carbon fiber cable is passed through the upper and lower traction belts 203, and finally through the middle of the adjusting ring 6. After starting, the lower traction motor 205 drives the lower right drive roller 202 to rotate the traction belt 203 clockwise. At the same time, the support roller 204 provides stable support to make the cable move smoothly.

[0035] In another embodiment of this utility model, please refer to Figures 3 to 10 The top of the gantry 301 has a limiting groove 302. The inner wall of the limiting groove 302 is movably connected to a two-way lead screw 303. An adjusting motor 304 is installed on the outer wall of the gantry 301. The output end of the adjusting motor 304 is fixedly connected to one end of the two-way lead screw 303. The outer wall of the two-way lead screw 303 is threadedly connected to a limiting plate 305. There are two limiting plates 305. The bottom of the two limiting plates 305 is movably connected to a connecting rod 306. The gantry 301 is equipped with a traction assembly 2. The top of the upper traction frame 201 is fixedly connected to a U-shaped plate 307. The bottom of the connecting rod 306 is movably connected to the inner wall of the U-shaped plate 307.

[0036] Subsequently, the adjusting motor 304 drives the upper traction frame 201 to make a fine adjustment of its position through the bidirectional lead screw 303 and the limiting plate 305, so that the cable is limited by the upper and lower traction belts 203, allowing the cable to be pulled in the upper and lower traction belts 203.

[0037] In another embodiment of this utility model, please refer to Figure 1 The top of the adjusting ring 6 is fixedly connected to a limit rod 20, and there are two limit rods 20. The top of both limit rods 20 penetrates the top plate 4, and the top of the two limit rods 20 is fixedly connected to a connecting plate 21 to improve the stability of the adjusting ring 6 during the lifting process.

[0038] In another embodiment of this utility model, please refer to Figure 1 The outer wall of the gantry 301 is provided with a moving groove 22, and there are multiple moving grooves 22. The outer wall of the upper traction frame 201 is fixedly connected with a moving plate 23, and there are multiple moving plates 23. The moving plate 23 is located inside the corresponding moving groove 22, which improves the stability of the upper traction component 2 when it is raised and lowered.

[0039] In another embodiment of this utility model, please refer to Figure 3The workbench 1 has two support legs 24 fixedly connected to its outer wall. A side baffle 25 is fixedly connected to the bottom right side of the workbench 1. The outer wall of the side baffle 25 has a slide groove 26. A sliding plate 27 is fixedly connected to the bottom of the adjusting ring 6. The sliding plate 27 is L-shaped and its lower end extends into the interior of the slide groove 26. A sliding roller 28 is movably connected to one end of the sliding plate 27 in the slide groove 26 to support the bottom of the adjusting ring 6 and improve its stability during lifting. The bottom of the two support legs 24 is fixedly connected to a base plate 29. The sliding plate 27 slides in the slide groove 26 to ensure the running stability of the adjusting ring 6. Throughout the process, the limit rod 20, the moving plate 23 and other guiding mechanisms ensure the movement accuracy of each component, and the support legs 24 and the base plate 29 provide overall support.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adjustable tension carbon fiber cable processing traction device, comprising a worktable (1), characterized in that: The top of the workbench (1) is provided with a traction component (2), and the outer wall of the workbench (1) is provided with an adjustment component (3). The adjustment component (3) includes a gantry frame (301). The bottom of the gantry frame (301) is fixedly connected to the outer wall of the workbench (1). The outer wall of the gantry frame (301) is fixedly connected with a top plate (4). The bottom of the top plate (4) is provided with an electric push rod (5). The bottom of the electric push rod (5) is fixedly connected with an adjustment ring (6). The adjustment ring (6) has a rotating groove (7) inside. The rotating groove (7) has a worm gear ring (8) inside. The inner wall of the worm gear ring (8) has a linkage groove (9), and there are multiple linkage grooves (9). The inner wall of the adjustment ring (6) has a telescopic groove (10), and there are multiple telescopic grooves (10). The inner walls of the rotating groove (7) have connecting grooves (11) on both sides, and there are multiple connecting grooves (11). The telescopic groove (10) is connected to the telescopic groove (10). The telescopic groove (10) is provided with a telescopic plate (12). A connecting block (13) is fixedly connected between two telescopic plates (12) with the same relative position. The connecting block (13) passes through the linkage groove (9). A positioning roller (14) is movably connected to one end of the telescopic plate (12). There are two positioning rollers (14). A hollow groove (15) is opened at the bottom of the adjusting ring (6). A fixing plate (16) is fixedly connected to the bottom of the adjusting ring (6). A rotating shaft (17) is movably installed in the middle of the fixing plate (16). The two ends of the rotating shaft (17) pass through the two ends of the fixing plate (16). A worm (18) is fixedly connected to the outer wall of the rotating shaft (17). The outer wall of the worm (18) meshes with the outer wall of the worm wheel ring (8). A knob (19) is fixedly connected to both ends of the rotating shaft (17). The knob (19) is located outside the fixing plate (16).

2. The adjustable tension carbon fiber cable processing traction device as described in claim 1, characterized in that: The traction assembly (2) includes a traction frame (201), and a drive roller (202) is movably connected to the inner wall of the traction frame (201). There are two drive rollers (202), and the two drive rollers (202) are connected to each other by a traction belt (203). A support roller (204) is movably connected to the inner wall of the traction frame (201), and there are multiple support rollers (204). The outer walls of the multiple support rollers (204) are in contact with the inner wall of the traction belt (203). A traction motor (205) is installed on the outer wall of the traction frame (201), and the output end of the traction motor (205) is fixedly connected to one end of the drive roller (202) on the right side.

3. The adjustable tension carbon fiber cable processing traction device as described in claim 2, characterized in that: The top of the gantry (301) has a limiting groove (302), and the inner wall of the limiting groove (302) is movably connected to a two-way screw (303). The outer wall of the gantry (301) is equipped with an adjusting motor (304). The output end of the adjusting motor (304) is fixedly connected to one end of the two-way screw (303). The outer wall of the two-way screw (303) is threadedly connected to a limiting plate (305), and there are two limiting plates (305). The bottom of the two limiting plates (305) is movably connected to a connecting rod (306). The gantry (301) is equipped with a traction assembly (2). The top of the upper traction frame (201) is fixedly connected to a U-shaped plate (307), and the bottom of the connecting rod (306) is movably connected to the inner wall of the U-shaped plate (307).

4. The adjustable tension carbon fiber cable processing traction device as described in claim 1, characterized in that: The top of the adjusting ring (6) is fixedly connected to a limiting rod (20), and there are two limiting rods (20). The tops of the two limiting rods (20) penetrate the top plate (4), and the tops of the two limiting rods (20) are fixedly connected to a connecting plate (21).

5. The adjustable tension carbon fiber cable processing traction device as described in claim 3, characterized in that: The outer wall of the gantry (301) is provided with a moving groove (22), and there are multiple moving grooves (22). The outer wall of the upper traction frame (201) is fixedly connected with a moving plate (23), and there are multiple moving plates (23). The moving plate (23) is located inside the corresponding moving groove (22).

6. The adjustable tension carbon fiber cable processing traction device as described in claim 1, characterized in that: The workbench (1) is fixedly connected to the outer wall with two support legs (24). The bottom right side of the workbench (1) is fixedly connected to a side baffle (25). The outer wall of the side baffle (25) is provided with a sliding groove (26). The bottom of the adjusting ring (6) is fixedly connected to a sliding plate (27), which is L-shaped. The lower end of the sliding plate (27) extends into the interior of the sliding groove (26). One end of the sliding plate (27) located in the sliding groove (26) is movably connected to a sliding roller (28). The bottom of the two support legs (24) is fixedly connected to a base plate (29).

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