A steel wire rope winding roller which is easy to disassemble after winding

Abstract

This utility model relates to the field of wire rope production technology and discloses a wire rope winding roller that is easy to disassemble after winding. It includes a base plate, a support frame fixedly connected to the base plate, a rotating shaft rotatably connected to the support frame, two symmetrical limiting discs fixedly connected to the rotating shaft, and several insert rods fixedly connected to the surface of each limiting disc. Threaded grooves are provided at both ends of the rotating shaft, and a roller body is detachably connected to the rotating shaft. The roller body has insertion holes adapted to the insert rods, and hexagonal nuts are threaded into the threaded grooves. A drive mechanism for driving the rotating shaft to rotate is fixedly connected to the base plate, and two fixing blocks are fixedly connected to the base plate. A moving mechanism is mounted on the fixing blocks, and two sliding plates are connected to the moving mechanism. Support components are fixedly connected to the two sliding plates. This utility model can simultaneously wind two sets of wire rope, and after winding, the winding roller can be quickly disassembled, saving operation time and reducing the probability of accidents.

Description

Technical Field

[0001] This utility model relates to the field of wire rope production technology, specifically to a wire rope winding roller that is easy to disassemble after winding. Background Technology

[0002] Steel wire rope is a rope made of multiple high-strength steel wires twisted in a specific way. It combines the high strength of metal with the flexibility of rope and is an indispensable key component in the industrial field. After the steel wire rope is produced, it needs to be wound up. The winding roller is fixed on the bracket, and then one end of the steel wire rope is fixed on the winding roller. The winding roller is driven by a power source such as a rotating motor to wind up the steel wire rope.

[0003] Traditional take-up rolls require manual or simple mechanical tools to disassemble the center roll after the wire rope is wound up. This process is time-consuming, requires multiple people, and increases equipment downtime. The disassembly process involves handling the heavy center roll, which can easily lead to worker fatigue or equipment damage. Manual disassembly methods cannot meet the demands of modern industry for efficient and continuous operation, especially in heavy-load, high-frequency winding scenarios, severely impacting production efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a wire rope winding roller that is easy to disassemble after winding, allowing for quick installation and disassembly of the wire rope winding roller.

[0005] This utility model provides the following technical solution: a wire rope winding roller that is easy to disassemble after winding, including a base plate, a support frame fixedly connected to the base plate, a rotating shaft rotatably connected to the support frame, two mutually symmetrical limiting discs fixedly connected to the rotating shaft, several insert rods fixedly connected to the surface of each of the two limiting discs, threaded grooves opened at both ends of the rotating shaft, a roller body detachably connected to the rotating shaft, an insertion hole adapted to the insert rods opened on the roller body, a hexagonal nut threadedly connected to the threaded groove, a drive mechanism for driving the rotating shaft to rotate fixedly connected to the base plate, two fixing blocks fixedly connected to the base plate, a moving mechanism installed on the fixing blocks, two sliding plates connected to the moving mechanism, and support components fixedly connected to the two sliding plates.

[0006] Furthermore, the driving mechanism includes a driver one fixedly connected to the base plate, a rotating shaft two fixedly connected to the output end of the driver one, a pulley one fixedly connected to the front end of the rotating shaft two, a pulley two fixedly connected to the rotating shaft one, and a rubber belt connecting the pulley two and the pulley one.

[0007] Furthermore, the driver is a variable frequency speed control motor or a continuously variable speed motor, and has forward and reverse rotation adjustment functions.

[0008] Furthermore, the moving mechanism includes a second driver fixedly connected to the fixed block, a bidirectional lead screw fixedly connected to the output end of the second driver, a slide rod connected between the two fixed blocks, the bidirectional lead screw being rotatably connected to the two fixed blocks and the support frame, and two slide plates being threadedly connected to the bidirectional lead screw and slidably connected to the slide rod.

[0009] Furthermore, the second driver is a forward and reverse rotating motor.

[0010] Furthermore, the support assembly includes four hydraulic cylinders fixedly connected to the slide plate, the output ends of the four hydraulic cylinders are connected to a support plate, and the support plate has a placement groove.

[0011] Furthermore, the surface of the hexagonal nut is fixedly connected with an anti-slip and wear-resistant pad.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This type of wire rope take-up roller, which is easy to disassemble after winding, allows two take-up rollers to rotate simultaneously. After the wire rope is wound up, the take-up rollers can be quickly supported and disassembled, saving operation time. At the same time, during the process, there is no need for staff to move them, thereby saving the workload of staff and reducing the probability of accidents. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0015] Figure 2 This is a top view of the entire utility model;

[0016] Figure 3 for Figure 1 Enlarged view of point A above.

[0017] In the diagram: 1. Base plate; 2. Support frame; 3. Rotating shaft one; 4. Limiting plate; 5. Insert rod; 6. Threaded groove; 7. Take-up roller; 8. Insertion hole; 9. Hexagonal nut; 10. Fixing block; 11. Slide plate; 12. Driver one; 13. Rotating shaft two; 14. Pulley one; 15. Pulley two; 16. Rubber belt; 17. Driver two; 18. Double-acting lead screw; 19. Slide rod; 20. Hydraulic cylinder; 21. Support plate; 22. Placement groove; 23. Anti-slip and wear-resistant pad. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Please see Figures 1 to 3 A wire rope winding roller that is easy to disassemble after winding includes a base plate 1. A support frame 2 is fixedly connected to the base plate 1. A rotating shaft 3 is rotatably connected to the support frame 2. Two mutually symmetrical limiting discs 4 are fixedly connected to the rotating shaft 3. Several insert rods 5 are fixedly connected to the surface of each of the two limiting discs 4. Threaded grooves 6 are opened at both ends of the rotating shaft 3. A roller body 7 is detachably connected to the rotating shaft 3. Insertion holes 8 that are adapted to the insert rods 5 are opened on the roller body 7. Hexagonal nuts 9 are threadedly connected to the threaded grooves 6. A drive mechanism for driving the rotating shaft 3 to rotate is fixedly connected to the base plate 1. Two fixing blocks 10 are fixedly connected to the base plate 1. A moving mechanism is installed on the fixing blocks 10. Two sliding plates 11 are connected to the moving mechanism. Support components are fixedly connected to the two sliding plates 11.

[0020] like Figures 1 to 3 As shown, the wire rope winding roller of this utility model, which is easy to disassemble after winding, is used by starting the drive mechanism, which causes the rotating shaft 3 to rotate, thereby causing the two rollers 7 connected to the rotating shaft 3 to rotate, thus winding the wire rope. After the wire rope is wound, the hexagonal nut 9 is removed, and the position of the two sliding plates 11 can be adjusted by the moving mechanism so that the two support components are respectively located below the two rollers 7. The support components are started to lift the rollers 7, and then the moving mechanism is used to move the two sliding plates 11 to the sides respectively. The rollers 7 are pushed outward, thus gradually separating from the rotating shaft 3, so that the rollers 7 can be quickly disassembled. Using a crane, a rope can be threaded through the center of the rollers 7 to transport them away. Similarly, the rollers 7 can be installed in the opposite way. The insertion rod 5 is inserted into the insertion hole 8 to connect the rollers 7 to the limiting plate 4, so that the rollers 7 rotate together.

[0021] like Figure 2 As shown, the driving mechanism includes a driver 12 fixedly connected to the base plate 1, a rotating shaft 13 fixedly connected to the output end of the driver 12, a pulley 14 fixedly connected to the front end of the rotating shaft 13, a pulley 15 fixedly connected to the rotating shaft 13, and a rubber belt 16 connecting the pulley 15 and the pulley 14.

[0022] Specifically, starting the driver 12 causes the rotating shaft 13 and the pulley 14 to rotate. Since the pulley 15 and the pulley 14 are connected by a rubber belt 16, the rotation of the pulley 14 will also drive the pulley 15 to rotate, thereby causing the rotating shaft 3 and the two rollers 7 installed on the rotating shaft 3 to rotate, so as to wind up the wire rope.

[0023] It should be noted that for winding thicker steel wire ropes that require greater torque and stable transmission, pulleys 15 and 14 can be replaced with sprockets, and rubber belt 16 can be replaced with a chain.

[0024] like Figure 2 As shown, the driver 12 is a variable frequency speed control motor or a continuously variable speed motor, and has forward and reverse rotation adjustment function.

[0025] Specifically, the variable frequency speed control motor or the continuously variable speed control motor can adjust the speed of the rotating shaft 2 13, thereby adjusting the speed of the rotating shaft 1 3, and thus controlling the winding speed of the wire rope. The driver 1 12 has a forward and reverse adjustment function, which can reverse the roller body 7, thereby releasing the wire rope on the roller body 7.

[0026] like Figure 1 As shown, the moving mechanism includes a second driver 17 fixedly connected to the fixed block 10. The output end of the second driver 17 is fixedly connected to a bidirectional lead screw 18. A slide rod 19 is connected between the two fixed blocks 10. The bidirectional lead screw 18 is rotatably connected to the two fixed blocks 10 and the support frame 2. The two slide plates 11 are threadedly connected to the bidirectional lead screw 18 and slidably connected to the slide rod 19.

[0027] Specifically, starting the second driver 17 causes the bidirectional lead screw 18 to rotate, thereby causing the two slide plates 11 to move in opposite directions on the bidirectional lead screw 18, thus adjusting the position of the two support components.

[0028] like Figure 1 As shown, the second driver 17 is a forward and reverse rotating motor.

[0029] Specifically, the forward and reverse motor can make the bidirectional lead screw 18 rotate forward or reverse, thereby causing the two slide plates 11 to move inward or outward simultaneously in opposite directions.

[0030] like Figure 1 As shown, the support assembly includes four hydraulic cylinders 20 fixedly connected to the slide plate 11. The output ends of the four hydraulic cylinders 20 are connected to a support plate 21, and a placement groove 22 is provided on the support plate 21.

[0031] Specifically, when the support assembly is located below the roller 7, the hydraulic cylinder 20 is activated, causing the support plate 21 to move upward until the roller 7 enters the interior of the placement groove 22. Through the moving mechanism, the slide plate 11 can be moved outward, and the inner wall of the placement groove 22 can apply a thrust to the side of the roller 7, thereby promoting the roller 7 to detach from the rotating shaft 3.

[0032] like Figure 3 As shown, the surface of the hexagonal nut 9 is fixedly connected with an anti-slip and wear-resistant pad 23.

[0033] Specifically, the anti-slip and wear-resistant pad 23 can increase the friction between the hexagonal nut 9 and the roller body 7, thereby strengthening the fixing effect.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A steel wire rope winding roller which is easy to disassemble after winding, comprising a base plate (1), characterized in that: A support frame (2) is fixedly connected to the base plate (1). A rotating shaft (3) is rotatably connected to the support frame (2). Two mutually symmetrical limiting discs (4) are fixedly connected to the rotating shaft (3). Several insert rods (5) are fixedly connected to the surfaces of the two limiting discs (4). Threaded grooves (6) are opened at both ends of the rotating shaft (3). A roller body (7) is detachably connected to the rotating shaft (3). Insertion holes (8) that are adapted to the insert rods (5) are opened on the roller body (7). A hexagonal nut (9) is threadedly connected to the threaded groove (6). A driving mechanism for driving the rotating shaft (3) to rotate is fixedly connected to the base plate (1). Two fixed blocks (10) are fixedly connected to the base plate (1). A moving mechanism is installed on the fixed blocks (10). Two sliding plates (11) are connected to the moving mechanism. Support components are fixedly connected to the two sliding plates (11).

2. A steel cord winding up roll according to claim 1, characterized in that: The drive mechanism includes a driver (12) fixedly connected to the base plate (1), a rotating shaft (13) fixedly connected to the output end of the driver (12), a pulley (14) fixedly connected to the front end of the rotating shaft (13), a pulley (15) fixedly connected to the rotating shaft (13), and a rubber belt (16) connecting the pulley (15) and the pulley (14).

3. A steel cord winding up roll according to claim 2, characterized in that: The driver (12) is a variable frequency speed control motor or a stepless speed control motor, and has forward and reverse rotation adjustment function.

4. A wire rope winding roller that is easy to disassemble after winding, as described in claim 1, characterized in that: The moving mechanism includes a second driver (17) fixedly connected to a fixed block (10). The output end of the second driver (17) is fixedly connected to a bidirectional lead screw (18). A slide rod (19) is connected between the two fixed blocks (10). The bidirectional lead screw (18) is rotatably connected to the two fixed blocks (10) and the support frame (2). The two slide plates (11) are threadedly connected to the bidirectional lead screw (18) and slidably connected to the slide rod (19).

5. A wire rope winding roller that is easy to disassemble after winding, as described in claim 4, characterized in that: The second driver (17) is a forward and reverse rotating motor.

6. A wire rope winding roller that is easy to disassemble after winding, as described in claim 1, characterized in that: The support assembly includes four hydraulic cylinders (20) fixedly connected to the slide plate (11). The output ends of the four hydraulic cylinders (20) are connected to a support plate (21), and the support plate (21) has a placement groove (22).

7. A wire rope winding roller that is easy to disassemble after winding, as described in claim 1, characterized in that: The surface of the hexagonal nut (9) is fixedly connected with an anti-slip and wear-resistant pad (23).

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