Double-station full-automatic 3D arc shoulder sleeve automatic pressing machine

Abstract

The utility model relates to clothing processing equipment technical field discloses double -station full -automatic 3D arc shoulder sleeve automatic press machine, including the platen, the top fixed connection of platen has the side plate, the middle part mounting of side plate has the sliding assembly, the middle part mounting of sliding assembly has the lifting assembly, the bottom mounting of lifting assembly has 3D upper die, the top fixed connection of platen has lower fixed plate no.

Description

Technical Field

[0001] This utility model relates to the field of garment processing equipment technology, and in particular to a dual-station fully automatic 3D curved shoulder and sleeve automatic pressing machine. Background Technology

[0002] With the development of the apparel industry, seamless T-shirts have gained market favor due to their comfort and clean appearance. Their manufacturing process involves multiple steps, including ultrasonic sewing, hot air bonding, and heat pressing. Heat pressing is a crucial step in ensuring the seamless effect and structural stability of the shoulder and sleeve areas. Currently, in the production of seamless T-shirts, single-station heat pressing equipment is commonly used for the shoulder and sleeve areas. This type of equipment is typically equipped with a semi-circular mold, which uses heat pressing to bond and fix the hot melt adhesive in the shoulder and sleeve areas to the fabric, achieving a basic shaping effect.

[0003] However, because the shoulders and sleeves of T-shirts are irregularly curved, the molds of existing single-station semi-circular heat press machines cannot be fully adapted to them. This results in shoulder and sleeve heat pressing needing to be completed in two or even three processes, which not only prolongs the processing cycle and reduces production efficiency, but also increases labor costs. At the same time, during the segmented processing, misalignment and uneven indentation are prone to occur at the pressing positions of each process, affecting the appearance quality and pass rate of the product, resulting in waste of raw materials and energy, and making it difficult to meet the needs of large-scale, high-quality production. Therefore, a dual-station fully automatic 3D curved shoulder and sleeve automatic heat press machine is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine, which aims to improve the problems of existing single-station semi-curved ironing machines, which have multiple processing steps, low efficiency and easy product defects because the mold cannot be adapted to the irregular curved shape of T-shirt shoulders and sleeves.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine includes a table, a side plate fixedly connected to the top of the table, a sliding component installed in the middle of the side plate, a lifting component installed in the middle of the sliding component, a 3D upper mold installed at the bottom of the lifting component, a lower fixed plate one fixedly connected to the top of the table, a 3D lower mold one fixedly connected to the top of the lower fixed plate one, a lower fixed plate two fixedly connected to the top of the table, and a 3D lower mold two fixedly connected to the top of the lower fixed plate two.

[0007] The sliding assembly includes left and right guide rods 1, which are fixedly connected to the middle of the side plate. The machine head is slidably connected to the outer side of the left and right guide rods 1. The middle of the side plate is fixedly connected to left and right guide rods 2, and the machine head is slidably connected to the outer side of the left and right guide rods 2.

[0008] As a further description of the above technical solution:

[0009] The lifting assembly includes a cylinder, which is fixedly connected to the middle of the machine head. The working end of the cylinder is fixedly connected to an upper fixing plate, and the 3D upper mold is fixedly connected to the bottom of the upper fixing plate.

[0010] As a further description of the above technical solution:

[0011] A fixing plate is fixedly connected to the outer side of the side plate, and left and right guide rods are fixedly connected to the outer side of the fixing plate.

[0012] As a further description of the above technical solution:

[0013] A slider is fixedly connected to the outer side of the machine head, and the slider is slidably connected to the outer side of the left and right guide rods three.

[0014] As a further description of the above technical solution:

[0015] The bottom of the machine head is fixedly connected to upper and lower guide rods, and the upper fixed plate is slidably connected to the outside of the upper and lower guide rods;

[0016] As a further description of the above technical solution:

[0017] A guide hole is provided in the middle of the upper fixing plate, and the upper and lower guide rods are located in the middle of the guide hole;

[0018] As a further description of the above technical solution:

[0019] The bottom of the platform is fixedly connected to a frame.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the machine head drives the 3D upper mold to move left and right, so that the 3D upper mold 18 moves to the top of the corresponding work station. By switching between the two work stations, the production efficiency of T-shirt shoulder and sleeve ironing and shaping is greatly improved, the process interval time is effectively reduced, and the time cost per unit product is reduced.

[0022] 2. In this utility model, the cylinder drives the 3D upper mold to press down and fit with the 3D upper mold one and 3D upper mold two, so that the mold fits perfectly with the irregular arc of the T-shirt shoulder and sleeve. The 3D upper mold 18 is used for hot pressing and shaping, which realizes seamless reinforcement and shaping and firming of the shoulder and sleeve. Attached Figure Description

[0023] Figure 1 This is a three-dimensional schematic diagram of the dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine proposed in this utility model;

[0024] Figure 2 This is a side view of the dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine proposed in this utility model;

[0025] Figure 3 This is a schematic diagram of the upper and lower guide rods of the dual-station fully automatic 3D arc-shaped shoulder and sleeve automatic ironing machine proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the 3D upper mold of the dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the 3D lower mold of the dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine proposed in this utility model.

[0028] Legend:

[0029] 1. Platform; 2. Frame; 3. Side plate; 4. Left and right guide rod 1; 5. Left and right guide rod 2; 6. Left and right guide rod 3; 7. Machine head; 8. Cylinder; 9. Upper and lower guide rods; 10. Upper fixing plate; 11. 3D lower mold 1; 12. Lower fixing plate 1; 13. 3D lower mold 2; 14. Lower fixing plate 2; 15. Slider; 16. Fixing piece; 17. Guide hole; 18. 3D upper mold. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 4 and Figure 5This utility model provides an embodiment of a dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine, including a table 1. A side plate 3 is fixedly connected to the top of the table 1. A sliding component is installed in the middle of the side plate 3, and a lifting component is installed in the middle of the sliding component. A 3D upper mold 18 is installed at the bottom of the lifting component. The sliding component can drive the 3D upper mold 18 to slide left and right, and the lifting component can drive the 3D upper mold 18 to press down and lift up. A lower fixing plate 12 is fixedly connected to the top of the table 1. A 3D lower mold 11 is fixedly connected to the top of the lower fixing plate 12. A lower fixing plate 2 14 is fixedly connected to the top of the table 1. A 3D lower mold 2 13 is fixedly connected to the top of the lower fixing plate 2 14. The lower fixing plates 12 and 2 14 control the 3D lower mold 11 and the 3D lower mold 2 13. The 3D lower mold 11 and 3D lower mold 2 13 are installed and fixed to ensure precise alignment with the 3D upper mold 18. The shoulder sleeve with the hot melt adhesive already applied is then placed on the 3D lower mold 11 and 3D lower mold 2 13. After the shoulder sleeve is fully fitted, it is hot-pressed by the 3D upper mold 18 to achieve seamless reinforcement and shape for firming. The sliding assembly includes left and right guide rods 1 4, which are fixedly connected to the middle of the side plate 3. The outer side of the left and right guide rods 1 4 is slidably connected to the machine head 7. The middle of the side plate 3 is fixedly connected to the left and right guide rods 2 5, and the machine head 7 is slidably connected to the outer side of the left and right guide rods 2 5. The left and right guide rods 1 4 and 2 5 provide sliding tracks. The machine head 7 is controlled by the PLC to move left and right on the left and right guide rods 1 4 and 2 5, thereby driving the 3D upper mold 18 to move left and right.

[0032] Reference Figures 1-3 The lifting assembly includes a cylinder 8, which is fixedly connected to the middle of the machine head 7. The working end of the cylinder 8 is fixedly connected to an upper fixed plate 10. The 3D upper mold 18 is fixedly connected to the bottom of the upper fixed plate 10. The cylinder 8 is controlled by a PLC to drive the upper fixed plate 10 to lift and lower, thereby realizing the up and down movement of the 3D upper mold 18 and pressing it down for heat treatment. The bottom of the machine head 7 is fixedly connected to upper and lower guide rods 9. The upper fixed plate 10 is slidably connected to the outside of the upper and lower guide rods 9. A guide hole 17 is opened in the middle of the upper fixed plate 10. The upper and lower guide rods 9 are located in the middle of the guide hole 17. The upper and lower guide rods 9 guide the upper fixed plate 10, so that the 3D upper mold 18 acts vertically on the shoulder sleeve, ensuring accurate mold alignment and uniform pressure.

[0033] Reference Figure 1 and Figure 2 A fixing plate 16 is fixedly connected to the outer side of the side plate 3, and left and right guide rods 6 are fixedly connected to the outer side of the fixing plate 16. A slider 15 is fixedly connected to the outer side of the machine head 7. The slider 15 is slidably connected to the outer side of the left and right guide rods 6. The fixing plate 16 fixes the left and right guide rods 6 to the side plate 3. The slider 15 assists the machine head 7 in sliding and guiding, improving the stability of dual-station switching. A frame 2 is fixedly connected to the bottom of the table plate 1 to provide stable support for the heat press machine.

[0034] Working principle: First, the parts of the seamless garment manufacturing process polo shirt with hot melt adhesive applied to the shoulders and sleeves are placed on the 3D lower mold 11 and 3D lower mold 23, so that the entire shoulder and sleeve fits the curved surface of the lower mold. The PLC control system controls the machine head 7 to slide along the left and right guide rods 14, 25 and 36, driving the 3D upper mold 18 to move directly above the corresponding work station, so that the 3D upper mold 18 is precisely aligned with the lower mold.

[0035] Subsequently, the upper fixed plate 10 is driven by the cylinder 8 to move downward along the upper and lower guide rods 9. The upper fixed plate 10 cooperates with the upper and lower guide rods 9 through the guide hole 17 to ensure that the 3D upper mold 18 is pressed down vertically. After the 3D upper mold 18 closes with the 3D lower mold 11 and the 3D lower mold 2 13, pressure is applied to the shoulder and sleeve area and hot-pressed and shaped by the 3D upper mold 18 to complete the seamless reinforcement and shaping of the shoulder and sleeve. After the hot pressing is completed, the cylinder 8 drives the upper fixed plate 10 and the 3D upper mold 18 to return to the upper position. The machine head 7 then moves to another station and repeats the above actions to achieve continuous automatic processing in two stations.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine, including a worktable (1), characterized in that: The top of the platform (1) is fixedly connected to a side plate (3), a sliding component is installed in the middle of the side plate (3), a lifting component is installed in the middle of the sliding component, a 3D upper mold (18) is installed at the bottom of the lifting component, a lower fixed plate (12) is fixedly connected to the top of the platform (1), a 3D lower mold (11) is fixedly connected to the top of the lower fixed plate (12), a lower fixed plate (14) is fixedly connected to the top of the platform (1), and a 3D lower mold (13) is fixedly connected to the top of the lower fixed plate (14). The sliding assembly includes left and right guide rods (4), which are fixedly connected to the middle of the side plate (3). The machine head (7) is slidably connected to the outer side of the left and right guide rods (4). The middle of the side plate (3) is fixedly connected to left and right guide rods (5), and the machine head (7) is slidably connected to the outer side of the left and right guide rods (5).

2. The dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine according to claim 1, characterized in that: The lifting assembly includes a cylinder (8), which is fixedly connected to the middle of the machine head (7). The working end of the cylinder (8) is fixedly connected to an upper fixing plate (10), and the 3D upper mold (18) is fixedly connected to the bottom of the upper fixing plate (10).

3. The dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine according to claim 1, characterized in that: A fixing plate (16) is fixedly connected to the outer side of the side plate (3), and left and right guide rods (6) are fixedly connected to the outer side of the fixing plate (16).

4. The dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine according to claim 3, characterized in that: A slider (15) is fixedly connected to the outside of the machine head (7), and the slider (15) is slidably connected to the outside of the left and right guide rods (6).

5. The dual-station fully automatic 3D curved shoulder and sleeve automatic pressing machine according to claim 2, characterized in that: The bottom of the machine head (7) is fixedly connected to upper and lower guide rods (9), and the upper fixing plate (10) is slidably connected to the outside of the upper and lower guide rods (9).

6. The dual-station fully automatic 3D curved shoulder and sleeve automatic ironing machine according to claim 5, characterized in that: The upper fixing plate (10) has a guide hole (17) in the middle, and the upper and lower guide rods (9) are located in the middle of the guide hole (17).

7. The dual-station fully automatic 3D curved shoulder and sleeve automatic pressing machine according to claim 1, characterized in that: The bottom of the platform (1) is fixedly connected to the frame (2).

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