Anti-clogging shock wave soot blowing system for outlet and elbow of fluidized bed furnace

By designing an anti-blocking shockwave soot blowing system and utilizing the angle adjustment of the installation and rotation mechanisms, the problem of ash and slag accumulation at the fluidized bed boiler outlet and elbow was solved, achieving stable boiler operation and efficient soot removal.

CN224381552UActive Publication Date: 2026-06-19GEJIU CHUANGYUAN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GEJIU CHUANGYUAN TECH CO LTD
Filing Date
2025-04-01
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In existing boilers, ash and slag easily accumulate at the boiler outlet and elbows of the fluidized bed furnace, leading to blockages and affecting the normal operation and thermal efficiency of the boiler.

Method used

A shockwave soot blowing system for preventing blockage at the outlet and bend of a fluidized bed furnace was designed. Through the installation and rotation mechanism, the system uses a shock wave generator and nozzle for flexible angle adjustment of soot blowing. Combined with a locking motor-driven gear and gear ring, it can effectively remove accumulated ash and slag.

Benefits of technology

It effectively removes accumulated ash and slag, prevents blockages, ensures the normal operation and thermal efficiency of the boiler, and the device is stable and not easily displaced by external vibrations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224381552U_ABST
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Abstract

This utility model discloses a shockwave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed boiler, relating to the field of boiler cleaning technology. It includes an outlet pipe with an installation mechanism on one side of its top for mounting equipment. A rotating mechanism is located on one side of the installation mechanism for adjusting the soot blowing angle. The rotating mechanism includes a shockwave unit, with a support pipe fixedly connected to the output end of the shockwave unit. Through the installation and rotating mechanisms, the shockwave unit is activated, and gas flows through the support pipe, connecting pipe, fixed pipe, and rotating pipe into the blowing pipe and nozzle, blowing soot from the fluidized bed boiler outlet and elbow. During soot blowing, a locking motor on the installation plate drives a gear to rotate, which in turn rotates the gear ring and rotating pipe, thereby adjusting the soot blowing angle of the blowing pipe and nozzle. This device allows for flexible adjustment of the soot blowing angle, effectively removing accumulated ash and slag at the fluidized bed boiler outlet and elbow.
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Description

Technical Field

[0001] This utility model relates to the field of boiler cleaning technology, specifically to a shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed boiler. Background Technology

[0002] For example, a shockwave soot blowing system for boilers, as disclosed in patent publication number CN209213887U, includes: an air pump, an air pressure reducing valve, a first flow meter, an air filter, a first solenoid valve, and a first check valve connected in sequence via pipes; a gas holder, a second check valve, a gas pressure reducing valve, a third check valve, a second flow meter, a second solenoid valve, and a fourth check valve connected in sequence via pipes; a backflushing mixing flame retardant, the inlet of which is connected to the outlet of the first check valve and the outlet of the fourth check valve respectively; the backflushing mixing flame retardant, an igniter, and at least two shockwave generators connected in sequence; a centrifugal fan connected to at least two output pipes via air supply pipes; and a control cabinet, the output of which is connected to the input of the first / second solenoid valves respectively, which can effectively prevent corrosion and blockage problems caused by flue gas backflow.

[0003] However, during the use of the above-mentioned equipment, due to the setting of its internal air pump, ash and slag are easily generated at the boiler outlet and elbow, which are difficult to clean and can lead to blockage, affecting the normal operation and thermal efficiency of the boiler. Therefore, we propose a more convenient and practical shock wave soot blowing system to meet the usage requirements. Utility Model Content

[0004] The purpose of this invention is to provide a shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace, comprising an outlet pipe, an installation mechanism for installing equipment on one side of the top of the outlet pipe, a rotating mechanism for adjusting the soot blowing angle on one side of the installation mechanism, the rotating mechanism including a shock wave generator body, a support pipe fixedly connected to the output end of the shock wave generator body, the support pipe and the outlet pipe being connected, through holes on both sides of the support pipe, a connecting pipe fixedly connected in the through holes, a sealing gasket installed on one side of the connecting pipe, and a rotating assembly on one side of the sealing gasket.

[0006] Furthermore, the mounting mechanism includes a base plate, with first mounting blocks fixedly connected to both sides of the bottom of the base plate. The first mounting blocks are connected to the shock generator body, and a fixing frame is fixedly connected to both sides of the top of the base plate.

[0007] Furthermore, a sliding block is slidably connected to the inner wall of the fixed frame, and multiple equidistant limiting holes are opened on one side of the fixed frame. Limiting rods are inserted into the limiting holes, and the limiting rods pass through the sliding blocks. Tightening rings are threaded to both ends of the limiting rods, and second mounting blocks are fixedly connected to the top two sides of the sliding block.

[0008] Furthermore, a fixed tube is fixedly connected to one side of the sealing gasket, and a rotating tube is rotatably connected to the inner wall of one side of the fixed tube.

[0009] Furthermore, the rotating assembly includes a gear ring connected to the outer wall of the rotating tube. A mounting plate is provided on one side of the gear ring, which is connected to the fixed tube. A locking motor is mounted on one side of the mounting plate, and a gear is fixedly connected to the output end of the locking motor. The gear meshes with the teeth of the gear ring.

[0010] Furthermore, an air blowing pipe is fixedly connected to one end of the rotating tube, and a nozzle is installed at one end of the air blowing pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This shockwave soot blowing system, designed to prevent blockage at the boiler outlet and elbow of a fluidized bed boiler, utilizes an installation and rotation mechanism. During operation, the shockwave unit, support pipe, and outlet pipe are first connected. Then, the shockwave unit is activated, and gas flows through the support pipe, connecting pipe, fixed pipe, and rotating pipe into the blowing pipe and nozzle, blowing soot onto the boiler outlet and elbow. During soot blowing, a locking motor on the mounting plate drives a gear to rotate, which in turn rotates the gear ring and rotating pipe, adjusting the soot blowing angle of the blowing pipe and nozzle. This device allows for flexible adjustment of the soot blowing angle, effectively removing accumulated ash and slag at the boiler outlet and elbow, preventing blockage, ensuring normal boiler operation and thermal efficiency, and demonstrating strong practicality and suitability for widespread adoption.

[0013] Meanwhile, the installation mechanism ensures that the shock wave soot blowing system, after being installed near the fluidized bed furnace outlet and elbow, is not easily shaken or displaced by external vibrations or other factors, thus guaranteeing the normal operation of the system. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the installation mechanism structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the rotating mechanism of this utility model.

[0017] In the diagram: 1. Outlet pipe; 2. Installation mechanism; 201. Base plate; 202. First mounting block; 203. Fixing frame; 204. Sliding block; 205. Limiting hole; 206. Limiting rod; 207. Tightening ring; 208. Second mounting block; 3. Rotation mechanism; 301. Shock generator body; 302. Support pipe; 303. Connecting pipe; 304. Sealing gasket; 305. Fixing pipe; 306. Rotating pipe; 307. Gear ring; 308. Mounting plate; 309. Gear; 310. Locking motor; 311. Air blowing pipe; 312. Nozzle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Soot blowing equipment is required during boiler operation. The soot blowing equipment provided by this utility model is specifically designed for soot blowing operations at the boiler outlet and elbow of the fluidized bed furnace during boiler operation. When using this equipment for soot blowing operations, it is necessary to ensure that all components are firmly connected and the 304 sealing gasket is intact to avoid air leakage. The soot blowing frequency should be reasonably arranged according to the boiler usage and the degree of ash accumulation. The soot blowing equipment should be maintained and serviced regularly, and the wear of each component should be checked. Damaged components should be replaced in a timely manner. At the same time, ash and debris should be cleaned to keep the equipment clean.

[0020] like Figures 1-3 As shown, this utility model provides a technical solution: a shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace, including an outlet pipe 1. An installation mechanism 2 is provided on one side of the top of the outlet pipe 1 for installing equipment. A rotating mechanism 3 is provided on one side of the installation mechanism 2 for adjusting the soot blowing angle. The rotating mechanism 3 includes a shock wave generator body 301. A support pipe 302 is fixedly connected to the output end of the shock wave generator body 301. The support pipe 302 is connected to the outlet pipe 1. Through holes are opened on both sides of the support pipe 302. A connecting pipe 303 is fixedly connected in the through holes. A sealing gasket 304 is installed on one side of the connecting pipe 303. A rotating component is provided on one side of the sealing gasket 304.

[0021] like Figure 2As shown, the mounting mechanism 2 includes a base plate 201. First mounting blocks 202 are fixedly connected to both sides of the bottom of the base plate 201. The first mounting blocks 202 are connected to the shock generator body 301. Fixed frames 203 are fixedly connected to both sides of the top of the base plate 201. Sliding blocks 204 are slidably connected to the inner wall of the fixed frames 203. Multiple equidistant limiting holes 205 are opened on one side of the fixed frames 203. Limiting rods 206 are inserted into the limiting holes 205. The limiting rods 206 pass through the sliding blocks 204. Tightening rings 207 are threaded to both ends of the limiting rods 206. Second mounting blocks 208 are fixedly connected to both sides of the top of the sliding blocks 204.

[0022] It should be noted that during use, the base plate 201 and the shock generator body 301 are first connected by the first mounting block 202. Then, the sliding block 204 is moved to the designated position by the fixing frame 203, and the limiting rod 206 is inserted into the limiting hole 205 and the sliding block 204 to fix the position of the sliding block 204. The tightening ring 207 is then manually rotated to fix it. Finally, the equipment and pipeline support are connected by the second mounting block 208. The installation mechanism 2 can ensure that the shock wave soot blowing system is not easily shaken or displaced by external vibrations or other factors after installation near the fluidized bed furnace outlet and elbow, thus ensuring the normal operation of the system.

[0023] like Figure 3 As shown, a fixed tube 305 is fixedly connected to one side of the sealing gasket 304, and a rotating tube 306 is rotatably connected to the inner wall of one side of the fixed tube 305. The rotating assembly includes a gear ring 307, which is connected to the outer wall of the rotating tube 306. A mounting plate 308 is provided on one side of the gear ring 307, which is connected to the fixed tube 305. A locking motor 310 is installed on one side of the mounting plate 308. A gear 309 is fixedly connected to the output end of the locking motor 310, and the gear 309 meshes with the teeth of the gear ring 307. An air blowing pipe 311 is fixedly connected to one end of the rotating tube 306, and a nozzle 312 is installed at one end of the air blowing pipe 311.

[0024] It should be noted that during use, the shock generator body 301, support tube 302 and outlet pipe 1 are first connected. Then the shock generator body 301 is started. Gas enters the blowing pipe 311 and nozzle 312 through the support tube 302, connecting pipe 303, fixed pipe 305 and rotating pipe 306 and blows soot at the fluidized bed furnace outlet and elbow. During the blowing process, the locking motor 310 on the mounting plate 308 drives the gear 309 to rotate and drives the gear ring 307 and rotating pipe 306 to rotate, thereby adjusting the blowing angle of the blowing pipe 311 and nozzle 312. The rotating mechanism 3 can flexibly adjust the blowing angle, better adapt to different blowing needs and improve the blowing effect.

[0025] During use, the base plate 201 and the shocker body 301 are first connected via the first mounting block 202. Then, the sliding block 204 is moved to the designated position via the fixing frame 203, and the limiting rod 206 is inserted into the limiting hole 205 and the sliding block 204 to fix the position of the sliding block 204. The tightening ring 207 is then manually rotated to fix it. Finally, the equipment and pipeline support are connected via the second mounting block 208. Then, the shocker body 301 is started. During the soot blowing process, the locking motor 310 on the mounting plate 308 drives the gear 309 to rotate and drives the gear ring 307 and the rotating tube 306 to rotate, thereby adjusting the soot blowing angle of the blowing pipe 311 and the nozzle 312. This device can flexibly adjust the soot blowing angle, effectively remove the ash and slag accumulation at the outlet and bend of the fluidized bed boiler, prevent blockage, and ensure the normal operation and thermal efficiency of the boiler.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. A shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace, including the outlet pipe (1), characterized in that: An installation mechanism (2) is provided on one side of the top of the outlet pipe (1) for installing equipment. A rotating mechanism (3) is provided on one side of the installation mechanism (2) for adjusting the blowing angle. The rotating mechanism (3) includes a shock body (301). A support pipe (302) is fixedly connected to the output end of the shock body (301). The support pipe (302) and the outlet pipe (1) are connected. Through holes are opened on both sides of the support pipe (302). A connecting pipe (303) is fixedly connected in the through holes. A sealing gasket (304) is installed on one side of the connecting pipe (303). A rotating component is provided on one side of the sealing gasket (304).

2. The shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace as described in claim 1, characterized in that: The mounting mechanism (2) includes a base plate (201), and a first mounting block (202) is fixedly connected to both sides of the bottom of the base plate (201). The first mounting block (202) is connected to the shock generator body (301), and a fixing frame (203) is fixedly connected to both sides of the top of the base plate (201).

3. The shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace as described in claim 2, characterized in that: The inner wall of the fixed frame (203) is slidably connected to a sliding block (204). A plurality of equidistant limiting holes (205) are opened on one side of the fixed frame (203). A limiting rod (206) is inserted into the limiting hole (205). The limiting rod (206) passes through the sliding block (204). Tightening rings (207) are threaded to both ends of the limiting rod (206). A second mounting block (208) is fixedly connected to both sides of the top of the sliding block (204).

4. The shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace as described in claim 1, characterized in that: A fixed tube (305) is fixedly connected to one side of the sealing gasket (304), and a rotating tube (306) is rotatably connected to the inner wall of one side of the fixed tube (305).

5. The shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace as described in claim 1, characterized in that: The rotating assembly includes a gear ring (307), which is connected to the outer wall of the rotating tube (306). A mounting plate (308) is provided on one side of the gear ring (307), which is connected to the fixed tube (305). A locking motor (310) is installed on one side of the mounting plate (308), and a gear (309) is fixedly connected to the output end of the locking motor (310). The gear (309) meshes with the teeth of the gear ring (307).

6. The shock wave soot blowing system for preventing blockage at the outlet and elbow of a fluidized bed furnace according to claim 4, characterized in that: One end of the rotating tube (306) is fixedly connected to an air blowing tube (311), and a nozzle (312) is installed at the other end of the air blowing tube (311).