Gear mesh error checking device

By introducing components such as a moving housing and a drive gear into the gear meshing detection device, precise adjustment of gear position and dynamic meshing error analysis are achieved, solving the problems of insufficient flexibility and stability in existing devices and improving detection accuracy.

CN224382822UActive Publication Date: 2026-06-19CHONGQING LIBO MECHANICAL MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING LIBO MECHANICAL MFG CO LTD
Filing Date
2025-06-20
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

Existing gear meshing detection devices have poor flexibility and insufficient stability when adjusting the position of the gear to be tested and the detection gear, which affects the detection accuracy.

Method used

The drive gear is precisely adjusted by using a combination of a movable housing, drive gear, controller, hydraulic cylinder, mounting plate, drive motor, and limit rod. Dynamic meshing error analysis is performed by combining a fixed plate, protective frame, placement shaft seat, limit guide rail, lifting frame, displacement sensor, and drive motor.

Benefits of technology

The functionality and practicality of the gear meshing error inspection device have been improved, and the flexibility of gear position adjustment and detection accuracy have been enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses gear engagement error inspection device relates to gear engagement error inspection technical field, including work table, set up the work table upper surface for the detection measurement host computer, set up the work table upper surface for the drive drive unit, and set up the work table upper surface for the detection detection unit, the drive unit includes the adjusting assembly of setting up the work table upper surface, the utility model discloses a mobile casing, drive gear, controller, hydraulic cylinder, mounting panel, drive motor no.
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Description

Technical Field

[0001] This utility model relates to the field of gear meshing error inspection technology, and specifically to a gear meshing error inspection device. Background Technology

[0002] A gear is a mechanical component that transmits motion and power through continuous meshing of gears on its rim. During the gear manufacturing process, it is generally necessary to detect the meshing error to ensure stable transmission between gears.

[0003] In the prior art, patent document CN220751603U discloses a gear meshing detection device, relating to the field of gear meshing detection technology. The device includes a base with a rectangular groove on its top and a square cavity inside. In use, pressing a rotating sleeve towards the base causes the rotating sleeve to move, simultaneously squeezing a rectangular plate towards the base. This causes two limiting racks to move in opposite directions under the limiting action of a guide unit, releasing the meshing limitation between the two limiting racks and the limiting gear. Rotating the rotating sleeve then causes a screw to rotate synchronously, thus achieving meshing with another gear to be tested. After the two gears mesh, releasing the pressure on the rotating sleeve allows the rectangular plate to reset under the elastic action of a compression component. The rectangular plate's pressure on the rotating sleeve resets it, and the reset unit, in conjunction with this, causes the two limiting racks to move towards each other, achieving meshing with the limiting gear and preventing arbitrary rotation.

[0004] To address the issue of poor stability in existing inspection devices that rely solely on springs for positioning, current technology employs multiple return springs to drive two limiting racks to move in opposite directions, thereby achieving meshing with the limiting gears. However, this approach still presents the problem of inconvenience in adjusting the position between the gear under test and the detection gear during use, thus reducing the flexibility of the inspection device. Utility Model Content

[0005] The purpose of this invention is to provide a gear meshing error inspection device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A gear meshing error inspection device includes a worktable; a measuring host disposed on the upper surface of the worktable for inspection; a drive unit disposed on the upper surface of the worktable for driving; and a detection unit disposed on the upper surface of the worktable for inspection. The drive unit includes an adjustment component disposed on the upper surface of the worktable and a drive component disposed on the outer surface of the adjustment component. The detection unit includes a placement component disposed on the upper surface of the worktable and a detection component disposed on the outer surface of the placement component.

[0008] A further improvement of the present invention is that the adjustment component includes a movable housing, a controller is detachably connected to the upper surface of the movable housing, a limit rod is slidably connected to the inner wall of the movable housing, and an installation plate is fixedly connected to the upper surface of the worktable.

[0009] A further improvement of this utility model is that: a hydraulic cylinder is detachably connected to the outer surface of the mounting plate, and the telescopic end of the hydraulic cylinder is detachably connected to the inner wall of the movable housing.

[0010] By adopting the above technical solution, the position of the movable housing can be easily adjusted by the cooperation of the movable housing, controller, hydraulic cylinder, mounting plate and limit rod, wherein the controller utilizes a PLC control device.

[0011] A further improvement of the present invention is that the driving component includes a driving motor, the outer surface of the driving motor is detachably connected to the inner wall of the movable housing, and the driving end of the driving motor is detachably connected to a driving gear.

[0012] By adopting the above technical solution, the mutual cooperation between the drive gear and the drive motor can easily drive the drive gear to rotate.

[0013] A further improvement of the present invention is that the placement component includes a fixing plate, the outer surface of the fixing plate is fixedly connected to the upper surface of the workbench, and a placement shaft seat is rotatably connected to the upper surface of the fixing plate. The placement shaft seat has multiple layers and is detachably connected to each other.

[0014] By adopting the above technical solution, the cooperation between the fixing plate and the bearing seat can facilitate the limiting of the measuring gear.

[0015] A further improvement of the present invention is that the detection component includes a protective frame, the bottom surface of the protective frame is fixedly connected to the upper surface of the fixed plate, a second drive motor is detachably connected to the outer surface of the protective frame, and a lead screw that is rotatably connected to the upper surface of the fixed plate is fixedly connected to the drive end of the second drive motor.

[0016] By adopting the above technical solution, the position of the lifting frame can be easily adjusted through the cooperation of the protective frame, the drive motor, and the lead screw.

[0017] A further improvement of this utility model is that: a lifting frame is threadedly connected to the outer surface of the lead screw, a limiting guide rail is slidably connected to the outer surface of the lifting frame and fixedly connected to the outer surface of the protective frame, and a displacement sensor is rotatably connected to the inner wall of the lifting frame and electrically connected to the input end of the measuring host.

[0018] By adopting the above technical solution, the cooperation between the measuring host and the displacement sensor can facilitate the inspection of meshing errors between gears.

[0019] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0020] 1. This utility model provides a gear meshing error inspection device. The device uses a movable housing, a drive gear, a controller, a hydraulic cylinder, a mounting plate, a drive motor, and a limit rod to cooperate in order to easily adjust the position of the drive gear, so that the drive gear fits against the outer surface of the measuring gear, thereby increasing the functionality of the inspection device.

[0021] 2. This utility model provides a gear meshing error inspection device. The device uses a fixed plate, protective frame, shaft seat, limit guide rail, lifting frame, displacement sensor, drive motor and lead screw to cooperate with each other to facilitate dynamic meshing analysis of the measured gear, thereby increasing the practicality of the gear meshing error inspection device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a front structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the bottom structure of the drive unit of this utility model;

[0025] Figure 4 This is a schematic diagram of the front structure of the detection unit of this utility model;

[0026] Figure 5 This is a side view of the detection unit of this utility model;

[0027] Figure 6 This is a schematic diagram of the bearing seat structure of this utility model.

[0028] In the diagram: 1. Workbench; 2. Measuring host; 3. Drive unit; 31. Moving housing; 32. Drive gear; 33. Controller; 34. Hydraulic cylinder; 35. Mounting plate; 36. Drive motor one; 37. Limit rod; 4. Detection unit; 41. Fixing plate; 42. Protective frame; 43. Shaft seat; 44. Limit guide rail; 45. Lifting frame; 46. Displacement sensor; 47. Drive motor two; 48. Lead screw. Detailed Implementation

[0029] The present invention will be further described in detail below with reference to embodiments:

[0030] Example 1

[0031] like Figure 1-6 As shown, this utility model provides a gear meshing error inspection device, including a workbench 1; a measuring host 2 disposed on the upper surface of the workbench 1 for inspection; a drive unit 3 disposed on the upper surface of the workbench 1 for driving; and a detection unit 4 disposed on the upper surface of the workbench 1 for inspection. The drive unit 3 includes an adjustment component disposed on the upper surface of the workbench 1 and a drive component disposed on the outer surface of the adjustment component. The detection unit 4 includes a placement component disposed on the upper surface of the workbench 1 and a detection component disposed on the outer surface of the placement component. The adjustment component includes a movable housing 31, a controller 33 detachably connected to the upper surface of the movable housing 31, a limit rod 37 slidably connected to the inner wall of the movable housing 31, and a mounting plate 35 fixedly connected to the upper surface of the workbench 1. The outer surface of the mounting plate 35 is detachably connected to a hydraulic cylinder 34. The telescopic end of the hydraulic cylinder 34 is detachably connected to the inner wall of the movable housing 31. The drive assembly includes a drive motor 36. The outer surface of the drive motor 36 is detachably connected to the inner wall of the movable housing 31. The drive end of the drive motor 36 is detachably connected to a drive gear 32. When using the gear meshing error inspection device, the gear to be inspected is first placed on the outer surface of the placement bearing 43. Then, the controller 33 is used to start the drive motor 36 and adjust the position of the movable housing 31 in conjunction with the limit rod 37 so that the outer surface of the drive gear 32 meshes with the outer surface of the measuring gear. Finally, the drive motor 36 is used to drive the drive gear 32 to rotate, thereby driving the measuring gear to rotate.

[0032] Example 2

[0033] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the placement component includes a fixing plate 41, the outer surface of the fixing plate 41 is fixedly connected to the upper surface of the workbench 1, and a placement shaft seat 43 is rotatably connected to the upper surface of the fixing plate 41. The placement shaft seat 43 is provided with multiple layers and is detachably connected to each other. The detection component includes a protective frame 42, the bottom surface of the protective frame 42 is fixedly connected to the upper surface of the fixing plate 41, and a second drive motor 47 is detachably connected to the outer surface of the protective frame 42. The drive end of the second drive motor 47 is fixedly connected to a lead screw 48 rotatably connected to the upper surface of the fixing plate 41. A lifting frame 45 is threadedly connected to the outer surface of the lead screw 48. A limiting guide rail 44 is slidably connected to the outer surface of the protective frame 42. A displacement sensor 46 is rotatably connected to the inner wall of the lifting frame 45 and electrically connected to the input end of the measuring host 2. Before using the gear meshing error inspection device, the size of the limiting seat of the placement shaft seat 43 can be adjusted according to the size of the gear. After the adjustment is completed, the measuring gear can be placed on the outer surface of the placement shaft seat 43. Then, the position of the drive gear 32 is adjusted to mesh with the outer surface of the measuring gear. Then, the drive motor 47 is controlled to drive the lifting frame 45 to rise and fall in conjunction with the lead screw 48 and the limiting guide rail 44, so that the measuring end of the displacement sensor 46 is attached to the outer surface of the measuring gear, and then the measuring host 2 is used to perform dynamic analysis of the meshing state.

[0034] The working principle of this gear meshing error inspection device will be explained in detail below.

[0035] like Figure 1-6 As shown, before using the gear meshing error inspection device, the size of the limiting seat of the placement shaft seat 43 can be adjusted according to the size of the gear. After the adjustment is completed, the measuring gear can be placed on the outer surface of the placement shaft seat 43. Then, the position of the drive gear 32 is adjusted to mesh with the outer surface of the measuring gear. The start controller 33 controls the start drive motor 36 to work with the limiting rod 37 to adjust the position of the moving housing 31 so that the outer surface of the drive gear 32 meshes with the outer surface of the measuring gear. Then, the start drive motor 47 is controlled to work with the lead screw 48 and the limiting guide rail 44 to drive the lifting frame 45 to rise and fall, so that the measuring end of the displacement sensor 46 is attached to the outer surface of the measuring gear. Finally, the drive motor 36 drives the drive gear 32 to rotate, which drives the measuring gear to rotate, and then works with the measuring host 2 to perform dynamic analysis of the meshing state.

[0036] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. Gear meshing error inspection device, including a worktable (1); Measurement host (2) is set on the upper surface of the workbench (1) for detection; A drive unit (3) is provided on the upper surface of the worktable (1) for driving. And a detection unit (4) disposed on the upper surface of the workbench (1) for detection, characterized in that: The drive unit (3) includes an adjustment component disposed on the upper surface of the worktable (1) and a drive component disposed on the outer surface of the adjustment component. The detection unit (4) includes a placement component disposed on the upper surface of the worktable (1) and a detection component disposed on the outer surface of the placement component.

2. The gear mesh error checking apparatus of claim 1, wherein: The adjustment assembly includes a movable housing (31), the upper surface of which is detachably connected to a controller (33), the inner wall of which is slidably connected to a limit rod (37), and the upper surface of the worktable (1) is fixedly connected to an mounting plate (35).

3. The gear mesh error checking apparatus of claim 2, wherein: The outer surface of the mounting plate (35) is detachably connected to a hydraulic cylinder (34), and the telescopic end of the hydraulic cylinder (34) is detachably connected to the inner wall of the movable housing (31).

4. The gear mesh error checking apparatus of claim 3, wherein: The drive assembly includes a drive motor (36), the outer surface of which is detachably connected to the inner wall of the movable housing (31), and the drive end of the drive motor (36) is detachably connected to a drive gear (32).

5. The gear mesh error checking apparatus of claim 1, wherein: The placement assembly includes a fixing plate (41), the outer surface of which is fixedly connected to the upper surface of the workbench (1), the outer surface of which is fixedly connected to one end of the limiting rod (37), and a placement bearing (43) is rotatably connected to the upper surface of the fixing plate (41). The placement bearing (43) is provided with multiple layers and is detachably connected to each other.

6. The gear mesh error checking apparatus of claim 5, wherein: The detection component includes a protective frame (42), the bottom surface of which is fixedly connected to the upper surface of the fixing plate (41), and a second drive motor (47) is detachably connected to the outer surface of the protective frame (42). The drive end of the second drive motor (47) is fixedly connected to a lead screw (48) that is rotatably connected to the upper surface of the fixing plate (41).

7. The gear meshing error inspection device according to claim 6, characterized in that: The outer surface of the lead screw (48) is threadedly connected to a lifting frame (45), the outer surface of the lifting frame (45) is slidably connected to a limiting guide rail (44) which is fixedly connected to the outer surface of the protective frame (42), and the inner wall of the lifting frame (45) is rotatably connected to a displacement sensor (46) which is electrically connected to the input end of the measuring host (2).