A heat-dissipating charging pile transformer

By designing air duct structures and supporting protection measures in the charging pile transformer, the problem of excessive winding and core temperature was solved, thereby improving the transformer's heat dissipation performance and extending its service life.

CN224384027UActive Publication Date: 2026-06-19SHENZHEN GOSPELL DIGITAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN GOSPELL DIGITAL TECHNOLOGY CO LTD
Filing Date
2025-05-29
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

During use, the high current in the charging pile transformer causes the winding and core temperatures to become too high, and the heat cannot be effectively dissipated, affecting the transformer's performance and use.

Method used

A heat-dissipating charging pile transformer was designed. By opening a first reserved slot, a through hole and a second reserved slot on the upper and lower magnetic cores to form an air duct, and setting extension blocks on both sides of the magnetic core, combined with a base and connecting rod to support and protect the magnetic core, effective heat dissipation, moisture prevention and shock absorption are achieved.

Benefits of technology

It effectively reduces the temperature of the magnetic core and windings, prevents heat dissipation from spreading rapidly, improves the heat dissipation performance and service life of the transformer, and provides moisture-proof and shock-absorbing protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the transformer technical field of charging pile module power supply discloses an easy heat dissipation's charging pile transformer, including upper magnetic core, the front of upper magnetic core is provided with lower magnetic core, and the inside between upper magnetic core and lower magnetic core installs winding. The easy heat dissipation's charging pile transformer is provided with first reserved slot, through -hole, extension block and second reserved slot, and the air duct is formed on upper magnetic core and lower magnetic core by opening first reserved slot, through -hole and second reserved slot, and the temperature of upper magnetic core, lower magnetic core and winding is effectively reduced, the problem that the heat of transformer is difficult to quickly dissipate, leads to the poor performance of transformer, and the extension block is added to upper magnetic core and lower magnetic core without influencing winding, and the problem that the temperature of transformer magnetic core, winding is too high, and the heat cannot be dissipated, is solved, and the problem that the use of transformer is easily affected.
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Description

Technical Field

[0001] This utility model relates to the field of transformer technology for power supply of charging pile modules, specifically a charging pile transformer with easy heat dissipation. Background Technology

[0002] With the rapid expansion of the electric vehicle market, the performance and efficiency of charging piles, as key facilities for the energy supply of electric vehicles, are of paramount importance. In the composition of the power supply module of the charging pile, the transformer plays a crucial role, responsible for DC-DC conversion, which directly affects the overall efficiency of the power supply module of the charging pile.

[0003] Common charging pile transformers also have some problems. For example, the traditional transformer structure generates a lot of heat in the windings and core due to the large current during use. This results in the transformer core and winding temperatures being too high, and the heat cannot be dissipated, which can easily affect the use of the transformer.

[0004] Therefore, we propose a heat-dissipating charging pile transformer to improve upon the above-mentioned problems. Utility Model Content

[0005] The purpose of this utility model is to provide a charging pile transformer that is easy to dissipate heat, so as to solve the problem mentioned in the background art that the transformer core and winding temperature is too high, the heat cannot be dissipated, and it is easy to affect the use of the transformer.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a heat-dissipating charging pile transformer, comprising an upper magnetic core, an opening at the bottom of the upper magnetic core, an opening at the top of the lower magnetic core, the two being connected to form an inner cavity, a protrusion being provided in the inner cavity, a racetrack-shaped winding being installed on the protrusion, first reserved slots being provided on the left and right sides of the upper magnetic core, second reserved slots being provided on the left and right sides of the lower magnetic core, a through hole being provided at the middle position of the upper and lower magnetic cores, and extension blocks being processed on the left and right sides of the upper and lower ends of the upper and lower magnetic cores respectively.

[0007] As a further technical solution of this utility model, the first reserved slot and the second reserved slot are the same size, and the first reserved slot and the second reserved slot are aligned.

[0008] As a further technical solution of this utility model, the extension blocks are provided in multiple sets, and the extension blocks are symmetrically distributed about the horizontal center line of the upper magnetic core.

[0009] As a further technical solution of this utility model, the bottom ends of the upper magnetic core and the lower magnetic core are provided with a base, and the left and right sides and the front and rear ends of the top of the base are respectively fixedly connected with connecting rods.

[0010] As a further technical solution of this utility model, the connecting rod is respectively provided on the left and right sides of the bottom end of the upper magnetic core and the lower magnetic core, and the base is provided at the bottom end of the winding.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the easily heat-dissipating charging pile transformer not only facilitates heat dissipation of the transformer, but also facilitates protection of the transformer;

[0012] (1) By setting a first reserved slot, a through hole, an extension block and a second reserved slot, the first reserved slot, the through hole and the second reserved slot are opened to form an air channel on the upper magnetic core and the lower magnetic core, so as to dissipate heat from the upper magnetic core, the lower magnetic core and the winding, effectively reducing the temperature of the upper magnetic core, the lower magnetic core and the winding, and preventing the transformer heat from being difficult to dissipate quickly, which leads to poor transformer performance. The upper magnetic core and the lower magnetic core are added without affecting the winding.

[0013] (2) By setting a base and connecting rod, the base can support the upper and lower magnetic cores, making the bottom of the upper and lower magnetic cores moisture-proof and corrosion-proof. The base can also protect the transformer from shock and noise, thereby further increasing the service life of the transformer. Attached Figure Description

[0014] Figure 1 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0015] Figure 2 This is a frontal cross-sectional view of the present invention.

[0016] Figure 3 This is a side view of the structure of this utility model;

[0017] Figure 4 This is a front view cross-sectional structural diagram of the upper magnetic core of this utility model.

[0018] In the diagram: 1. Upper magnetic core; 2. First reserved slot; 3. Lower magnetic core; 4. Through hole; 5. Extension block; 6. Base; 7. Winding; 8. Connecting rod; 9. Second reserved slot. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4The present invention provides an embodiment of a heat-dissipating charging pile transformer, comprising an upper magnetic core 1, a lower magnetic core 3 at the front end of the upper magnetic core 1, an opening at the bottom of the upper magnetic core 1, an opening at the top of the lower magnetic core 3, the two being connected to form an inner cavity, a protrusion in the inner cavity, a racetrack-shaped winding 7 mounted on the protrusion, first reserved slots 2 on the left and right sides of the upper magnetic core 1, second reserved slots 9 on the left and right sides of the lower magnetic core 3, a through hole 4 at the middle position of the upper magnetic core 1 and the lower magnetic core 3, and extension blocks 5 processed on the left and right sides of the upper and lower ends of the upper magnetic core 1 and the lower magnetic core 3 respectively.

[0021] The first reserved slot 2 and the second reserved slot 9 are the same size and are aligned. Multiple sets of extension blocks 5 are provided and are symmetrically distributed about the horizontal center line of the upper magnetic core 1.

[0022] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, by opening the first reserved slot 2, through hole 4 and the second reserved slot 9, an air channel is formed on the upper magnetic core 1 and the lower magnetic core 3 to dissipate heat from the upper magnetic core 1, the lower magnetic core 3 and the winding 7, effectively reducing the temperature of the upper magnetic core 1, the lower magnetic core 3 and the winding 7, and preventing the transformer heat from being difficult to dissipate quickly, which would lead to poor transformer performance. An extension block 5 is added to the upper magnetic core 1 and the lower magnetic core 3 without affecting the winding 7.

[0023] The bottom ends of the upper magnetic core 1 and the lower magnetic core 3 are provided with a base 6. The left and right sides and the front and rear ends of the top of the base 6 are respectively fixedly connected with connecting rods 8. The connecting rods 8 are respectively provided on the left and right sides of the bottom ends of the upper magnetic core 1 and the lower magnetic core 3. The base 6 is provided at the bottom end of the winding 7.

[0024] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the base 6 can support the upper magnetic core 1 and the lower magnetic core 3, making the bottom of the upper magnetic core 1 and the lower magnetic core 3 moisture-proof and corrosion-proof. The base 6 can also provide shock absorption and noise reduction protection for the transformer, thereby further increasing the service life of the transformer.

[0025] Working principle: In use, this utility model forms air ducts on the upper magnetic core 1 and lower magnetic core 3 by opening the first reserved slot 2, through hole 4 and second reserved slot 9, which dissipates heat from the upper magnetic core 1, lower magnetic core 3 and winding 7, effectively reducing the temperature of the upper magnetic core 1, lower magnetic core 3 and winding 7, preventing the transformer from having difficulty in dissipating heat quickly, which would lead to poor transformer performance. The upper magnetic core 1 and lower magnetic core 3 are added with extension blocks 5 without affecting the winding 7. The base 6 can support the upper magnetic core 1 and lower magnetic core 3, making the bottom of the upper magnetic core 1 and lower magnetic core 3 moisture-proof and corrosion-proof. The base 6 can also protect the transformer from shock and noise, thereby further increasing the service life of the transformer.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A heat-dissipating charging pile transformer comprising an upper magnetic core (1), characterized in that: The upper magnetic core (1) has a lower magnetic core (3) at its front end. The upper magnetic core (1) has an opening at the bottom, and the lower magnetic core (3) has an opening at the top. The two are connected to form an inner cavity. A protrusion is provided in the inner cavity, and a racetrack-shaped winding (7) is installed on the protrusion. The upper magnetic core (1) has a first reserved slot (2) on its left and right sides, and the lower magnetic core (3) has a second reserved slot (9) on its left and right sides. A through hole (4) is provided at the middle position of the upper magnetic core (1) and the lower magnetic core (3). Extension blocks (5) are respectively processed on the left and right sides of the upper and lower ends of the upper magnetic core (1) and the lower magnetic core (3).

2. The heat-dissipating charging pile transformer according to claim 1, characterized in that: The first reserved slot (2) and the second reserved slot (9) are the same size, and the first reserved slot (2) and the second reserved slot (9) are aligned.

3. The heat-dissipating charging pile transformer according to claim 1, characterized in that: The extension blocks (5) are provided in multiple sets, and the extension blocks (5) are symmetrically distributed about the horizontal center line of the upper magnetic core (1).

4. The heat-dissipating charging pile transformer according to claim 1, characterized in that: The bottom ends of the upper magnetic core (1) and the lower magnetic core (3) are provided with bases (6), and connecting rods (8) are fixedly connected to the left and right sides and the front and rear ends of the top of the base (6).

5. The heat-dissipating charging pile transformer according to claim 4, characterized in that: The connecting rod (8) is respectively provided on the left and right sides of the bottom end of the upper magnetic core (1) and the lower magnetic core (3), and the base (6) is provided at the bottom end of the winding (7).