A wire body suitable for assembly of a distribution box

Abstract

This utility model discloses a production line suitable for assembling distribution boxes, relating to the technical field of distribution box processing equipment. It includes a bottom platform and first rollers. A front baffle is fixedly connected to the upper side of the bottom platform, and a tilting frame is fixedly connected to one side of the front baffle. The tilting frame is installed at an angle, and a mounting bracket is fixedly connected to the upper side of the tilting frame. A cavity is formed inside the tilting frame, and a slot is formed between the cavity and the mounting bracket. A plate is fixedly connected to the bottom of the first roller, and the plate is slidably connected to the inside of the slot. A positioning mechanism is installed between the plate and the tilting frame. Multiple sets of equally spaced second rollers are fixedly connected to one side of the front baffle. This device uses an inclined conveying design to allow products to flow naturally. Roller guidance prevents deviation, and the pin-type quick-release structure allows for tool-free roller replacement. This enables fluid production, reducing the working area, minimizing handling, stabilizing conveying, and simplifying maintenance, significantly improving assembly efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of distribution box processing equipment, and more specifically, to a production line suitable for assembling distribution boxes. Background Technology

[0002] Currently, the assembly of distribution boxes commonly involves laying the product flat on the ground or platform. During operation, personnel need to frequently move around the product to retrieve parts and find the corresponding positions for assembly. Usually, all similar parts must be assembled before the next process can begin. Finally, they are inspected, transported, and packaged. This model results in a large work area, uneven production rhythm, excessive unnecessary personnel movement, high labor intensity, and low overall assembly efficiency.

[0003] Existing assembly methods have significant shortcomings in process coordination, resulting in inefficient product flow and wasted time searching for and transporting parts. Furthermore, the lack of convenient conveying and positioning aids not only increases operational intensity but also increases the risk of collisions due to product misalignment. These problems hinder improvements in assembly efficiency. Therefore, to address these technical issues, a new assembly line suitable for assembling distribution boxes is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide a production line suitable for assembling distribution boxes. It adopts an inclined conveyor design to allow products to flow naturally, uses roller guides to prevent deviation, and uses a pin-type quick-release structure to replace rollers without tools. This enables flow production, reduces the working area, reduces handling, stabilizes conveying, simplifies maintenance, and significantly improves assembly efficiency.

[0005] This utility model is achieved through the following technical solution:

[0006] A line for assembling distribution boxes includes a bottom platform and a first roller. A front baffle is fixedly connected to the upper side of the bottom platform. A tilting frame is fixedly connected to one side of the front baffle and is installed at an angle. A mounting bracket is fixedly connected to the upper side of the tilting frame. A cavity is formed on the inner side of the tilting frame. A slot is formed between the cavity and the mounting bracket. An insert plate is fixedly connected to the bottom of the first roller and is slidably connected to the inner side of the slot. A positioning mechanism is installed between the insert plate and the tilting frame. Multiple sets of second rollers arranged at equal intervals are fixedly connected to one side of the front baffle.

[0007] Preferably, both sides of the bottom platform are fixedly connected to an air source and a power source.

[0008] Preferably, a first support rod and a second support rod are fixedly connected between the bottom of the tilting frame and the upper side of the bottom platform.

[0009] Preferably, the inner side of the tilting frame is fixedly connected to multiple sets of equally spaced connecting rods.

[0010] Preferably, the number of mounting brackets is several groups arranged horizontally.

[0011] Preferably, the positioning mechanism includes a positioning seat, a positioning hole, and a pin. The positioning hole is opened on the outside of the insert plate, the positioning seat is fixedly connected to the inside of the cavity, and the pin is slidably connected to the outside of the tilting frame.

[0012] Preferably, the positioning seat is inserted into the insert plate, and the pin is slidably connected to the inside of the positioning hole.

[0013] The technical solution of this utility model has at least the following beneficial effects:

[0014] This utility model proposes a production line suitable for assembling distribution boxes. Its inclined conveyor design allows the distribution boxes to flow naturally during assembly, reducing manual intervention and handling. A front baffle combined with guide rollers ensures smooth product movement, preventing deviation and collisions, thus improving conveyor stability. A unique pin-type quick-release structure simplifies roller replacement, allowing for rapid maintenance without tools, effectively reducing downtime. Air and power sources are conveniently located at each workstation for easy access by operators, reducing wasted movement. The overall design makes the assembly process continuous and compact, significantly reducing the work area, balancing production pace, reducing worker workload, and greatly improving assembly efficiency and quality. The end of the line directly connects to packaging equipment, enabling automatic entry into the packaging stage after inspection, further optimizing the production process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a top view of the present invention;

[0017] Figure 3 for Figure 1 Enlarged view of A in the middle;

[0018] Reference numerals: 1. Bottom platform; 2. Air source; 3. Power supply; 4. Front baffle; 5. Inclined frame; 6. Connecting rod; 7. Mounting bracket; 8. First roller; 9. Cavity; 10. Slot; 11. First support rod; 12. Insert plate; 13. Positioning seat; 14. Positioning hole; 15. Pin; 16. Second roller; 17. Second support rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-3 This utility model proposes a production line suitable for assembling electrical distribution boxes, including a bottom platform 1 and a first roller 8. The bottom platform 1 serves as the basic support structure of the entire assembly line, with an air source 2 and a power source 3 fixedly connected to both sides. The air source 2 provides compressed air for pneumatic tools, and the power source 3 provides power for electric tools. A front baffle 4 is fixedly connected to the upper side of the bottom platform 1. The front baffle 4 serves to limit and guide the product, preventing it from shifting during transport. A tilting frame 5 is fixedly connected to one side of the front baffle 4, and the tilting frame 5 is installed at an angle. This tilting design allows the product to flow naturally by gravity, reducing manual intervention. A first support rod 11 and a second support rod 17 are fixedly connected between the bottom of the tilting frame 5 and the upper side of the bottom platform 1. These support rods enhance the stability and load-bearing capacity of the overall structure.

[0021] The inner side of the tilting frame 5 is fixedly connected with multiple sets of equally spaced connecting rods 6. The connecting rods 6 are used to strengthen the structural strength of the tilting frame 5 and prevent its deformation. The upper side of the tilting frame 5 is fixedly connected with a mounting frame 7. The mounting frame 7 provides a support surface for product conveying. There are several sets of them arranged horizontally to ensure smooth conveying. The inner side of the tilting frame 5 is provided with a cavity 9. The cavity 9 provides installation space for the internal mechanism. A slot 10 is provided between the cavity 9 and the mounting frame 7. The slot 10 is used to guide and fix the installation position of the first roller 8. The bottom of the first roller 8 is fixedly connected with a plate 12, and the plate 12 is slidably connected to the inner side of the slot 10. This connection method allows the first roller 8 to roll smoothly on the tilting frame 5, and at the same time facilitates disassembly and maintenance.

[0022] A positioning mechanism is installed between the insert plate 12 and the tilting frame 5. The positioning mechanism includes a positioning seat 13, a positioning hole 14, and a pin 15. The positioning hole 14 is opened on the outside of the insert plate 12. The positioning seat 13 is fixedly connected to the inside of the cavity 9. The pin 15 is slidably connected to the outside of the tilting frame 5. The positioning seat 13 is inserted into the insert plate 12. The pin 15 is slidably connected to the inside of the positioning hole 14. This positioning mechanism enables the quick locking and unlocking of the first roller 8, which is convenient for daily maintenance and replacement.

[0023] A number of second rollers 16 arranged at equal intervals are fixedly connected to one side of the front guard 4. The second rollers 16 assist in product conveying and ensure that the product moves smoothly along the predetermined path, avoiding jamming or deviation.

[0024] The working principle of a production line for assembling distribution boxes, based on an embodiment, is as follows: the line is based on a bottom platform 1, with air sources 2 and power sources 3 integrated on both sides to provide power support for each workstation. During assembly, the distribution box product is placed on an inclined frame 5, and unassisted transmission is achieved through the first roller 8 mounted on its surface. The product flows from the beginning to the end of the line along the inclined direction, passing through the assembly and inspection workstations in sequence. The front guard 4 is fixed to the front side of the platform, and the second roller 16 on it assists in guiding the product, ensuring that it remains horizontal during transmission and avoiding deviation and collision. The inclined frame 5 is reinforced internally by a connecting rod 6, and the bottom is connected to the platform by a first support rod 11 and a second support rod 17 to ensure structural stability.

[0025] Simultaneously, after the insertion plate 12 at the bottom of the first roller 8 is inserted into the slot 10 of the tilting frame 5, the pin 15 passes through the positioning hole 14 on the insertion plate 12 and the positioning seat 13 in the cavity 9, realizing the quick locking and fixing of the roller. When disassembling, the roller can be removed simply by pulling out the pin 15, without the need for tools, which greatly simplifies the maintenance or replacement process of the roller. The end of the line is directly connected to the packaging equipment. After the product completes the final inspection, it is automatically transferred to the packaging station, eliminating the waste of handling. In this way, through the flow production, process integration and the convenient disassembly and assembly function of the positioning mechanism, the working area is significantly reduced, the production cycle is balanced, the labor intensity of personnel is reduced, and the overall assembly efficiency is improved.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire body suitable for assembly of a distribution box, characterized by: Includes a bottom platform (1) and a first roller (8). A front baffle (4) is fixedly connected to the upper side of the bottom platform (1). A tilting frame (5) is fixedly connected to one side of the front baffle (4), and the tilting frame (5) is installed at an angle. A mounting frame (7) is fixedly connected to the upper side of the tilting frame (5). A cavity (9) is opened on the inner side of the tilting frame (5). A slot (10) is opened between the cavity (9) and the mounting frame (7). A plug plate (12) is fixedly connected to the bottom of the first roller (8), and the plug plate (12) is slidably connected to the inner side of the slot (10). A positioning mechanism is installed between the plug plate (12) and the tilting frame (5). A number of second rollers (16) arranged at equal intervals are fixedly connected to one side of the front baffle (4).

2. A wire body suitable for assembly of an electrical distribution box according to claim 1, characterized in that: Both sides of the bottom platform (1) are fixedly connected to an air source (2) and a power source (3).

3. The wire body suitable for assembling the distribution box according to claim 1, characterized in that: A first support rod (11) and a second support rod (17) are fixedly connected between the bottom of the tilting frame (5) and the upper side of the bottom platform (1).

4. The wire body suitable for assembling an electrical box according to claim 1, wherein: The inclined frame (5) is fixedly connected to a number of equally spaced connecting rods (6).

5. The wire body suitable for assembly of an electrical box according to claim 1, wherein: The number of mounting brackets (7) is several groups arranged horizontally.

6. A wire body suitable for assembly of an electrical distribution box according to claim 1, characterized in that: The positioning mechanism includes a positioning seat (13), a positioning hole (14), and a pin (15). The positioning hole (14) is opened on the outside of the insert plate (12). The positioning seat (13) is fixedly connected to the inside of the cavity (9). The pin (15) is slidably connected to the outside of the tilting frame (5).

7. A wire body suitable for assembly of an electrical distribution box according to claim 6, characterized in that: The positioning seat (13) is inserted into the insert plate (12), and the pin (15) is slidably connected to the inside of the positioning hole (14).

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