A reaction kettle for synthesizing zirconia precursor

By designing support components, the maintenance process of the stirring rod in the zirconia precursor reactor was simplified, enabling rapid disassembly and installation and improving maintenance efficiency.

CN224388762UActive Publication Date: 2026-06-23JIAOZUO WEINA TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIAOZUO WEINA TECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

The existing zirconia precursor reactor has a complex support rod installation method, which requires the gradual disassembly of multiple components during maintenance, making it time-consuming and labor-intensive.

Method used

A support assembly was designed, including a first fixed plate, a connecting shaft, a spring column, an arc-shaped plate, a second fixed plate, a limiting hole, and a movable rod. Through the cooperation of the spring column and the arc-shaped plate, the stirring rod can be quickly disassembled and installed, simplifying the maintenance process.

Benefits of technology

Without disassembling the support components, the top cover can be easily opened for maintenance, improving maintenance efficiency and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224388762U_ABST
    Figure CN224388762U_ABST
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Abstract

The utility model discloses a reaction kettle for zirconium oxide precursor synthesis, including the reaction kettle, the reaction kettle includes jar body and top cover, support subassembly, support subassembly includes first fixed plate, connecting shaft, spring post, arc plate, second fixed plate, limit hole and movable rod, first fixed plate is fixed in jar body inboard, and connecting shaft is fixed between two first fixed plates, and spring post one end rotationally connected on connecting shaft, and arc plate outside side middle part is fixed in spring post other end, and second fixed plate is fixed in jar body inboard, and is located first fixed plate upper end, and limit hole is established in second fixed plate middle part, and movable rod is inserted in limit hole, and movable rod lower extreme is located above spring post other end away from arc plate. The utility model solves the existing support rod installation mode, when replacing the stirring rod or stirring vane in the later period, needs to dismantle each part in proper order, can only take down top cover, and the problem of more troublesome.
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Description

Technical Field

[0001] This utility model relates to the field of zirconium oxide precursor production technology, specifically a reaction vessel for synthesizing zirconium oxide precursors. Background Technology

[0002] Zirconia precursors are intermediate compounds or solutions used to prepare zirconia materials (such as ceramics, thin films, and composite materials), which ultimately form zirconia through chemical transformation (such as hydrolysis, calcination, and pyrolysis). Reactors used for synthesizing zirconia precursors are specialized chemical reaction vessels. These mainly include high-efficiency stirred reactors, automated control reactors, integrated concentration and filtration reactors, hydrothermal / high-pressure reactors, and dedicated co-precipitation reactors.

[0003] In high-efficiency stirred reactors, due to the large size of the vessel and the need for high-speed rotation of the stirring rod, a support rod is added inside the vessel at the middle of the stirring rod. The middle of the stirring rod is inserted into the middle of the support rod without affecting the rotation of the stirring rod. This support rod supports the stirring rod to prevent bending due to prolonged high-speed rotation. However, the existing method of installing the support rod requires first fixing the support rod inside the vessel, then fitting one of the stirring blades onto the stirring rod, inserting the stirring rod into the middle of the support rod, and then attaching the upper and lower stirring blades through the observation hole. Later replacement of the stirring rod or stirring blades requires disassembling all these components sequentially before removing the top cover, which is quite cumbersome. Therefore, a reactor for synthesizing zirconia precursors is needed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a reaction vessel for synthesizing zirconia precursors, thereby solving the problems mentioned in the background section. To solve these technical problems, this invention is achieved through the following technical solution:

[0005] This utility model relates to a reaction vessel for synthesizing zirconium oxide precursors, comprising:

[0006] A reaction vessel, comprising a tank body and a top cover, wherein the top cover is fixed to the top of the tank body by bolts;

[0007] The support assembly includes a first fixed plate, a connecting shaft, a spring column, an arc-shaped plate, a second fixed plate, a limiting hole, and a movable rod. The first fixed plate is fixed inside the tank, the connecting shaft is fixed between the two first fixed plates, one end of the spring column is rotatably connected to the connecting shaft, the middle of the outer side of the arc-shaped plate is fixed to the other end of the spring column, the second fixed plate is fixed inside the tank and located at the upper end of the first fixed plate, the limiting hole is opened in the middle of the second fixed plate, the movable rod is inserted into the limiting hole, and the lower end of the movable rod is located above the other end of the spring column away from the arc-shaped plate.

[0008] Furthermore, the support assembly also includes ball bearings, which are rotatably connected to the inner side of the arc-shaped plate.

[0009] Furthermore, the support assembly also includes a first limiting plate and a circular spring. The first limiting plate is fixed to the top of the movable rod, and the circular spring is sleeved on the upper end of the movable rod, with one end fixed to the side of the first limiting plate and the other end fixed to the side of the upper second fixing plate.

[0010] Furthermore, the reactor also includes a stirring rod and a feeding pipe. The stirring rod is rotatably connected to the middle of the lower end of the top cover, and the feeding pipe is fixed on the top cover, with its lower end inserted into the tank body.

[0011] Furthermore, there are two arc-shaped plates, symmetrically distributed inside the tank, and the ball bearings on the arc-shaped plates are movably connected to the stirring rod, and the first limiting plate is movably connected to the lower end of the top cover.

[0012] Furthermore, it also includes a connecting assembly, which includes a fixing strip, a slot, an insert block, and a second limiting plate. The fixing strip is fixed inside the tank, the slot is opened in the middle of the side of the fixing strip, the insert block is inserted into the slot, and the first fixing plate and the second fixing plate are fixed to the side of the insert block. The second limiting plate is fixed to the top of the insert block and is fixed to the top of the fixing strip by screws.

[0013] Furthermore, the connecting assembly also includes a pull ring, which is fixed to the middle of the upper end of the second limiting plate.

[0014] This utility model has the following beneficial effects:

[0015] This invention, through its supporting assembly, allows for easy access to the top cover during maintenance. The first limiting plate disengages from the top cover's pressure, causing a spring to extend and move the first limiting plate upwards. This, in turn, moves the movable rod upwards along the limiting hole in the second fixed plate. The lower end of the movable rod moves upwards, causing the spring column to rotate around the connecting shaft on the first fixed plate. The arc-shaped plate falls downwards, detaching from the stirring rod. The end of the spring column with the arc-shaped plate is pressed against the stirring rod, compressing the spring column until the arc-shaped plate is completely detached from the stirring rod. After maintenance, the top cover is placed on the tank, the first limiting plate is pressed down, and the lower end of the movable rod pushes the spring column downwards, while the other end of the spring column is lifted until the ball bearings on the arc-shaped plate adhere to the stirring rod. This design facilitates opening the top cover for later maintenance without disassembling the supporting assembly. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the interior of the tank of this utility model;

[0019] Figure 3 This is a schematic diagram of the support component and connecting component of this utility model.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 10. Tank body; 11. Top cover; 12. Stirring rod; 13. Feeding pipe; 20. First fixing plate; 21. Connecting shaft; 22. Spring column; 23. Arc plate; 24. Ball bearing; 25. Second fixing plate; 26. Limiting hole; 27. Movable rod; 28. First limiting plate; 29. ​​Round spring; 30. Fixing strip; 31. Slot; 32. Insert block; 33. Second limiting plate; 34. Pull ring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0024] Please see Figure 1-3 As shown, this utility model is a reaction vessel for synthesizing zirconium oxide precursors, comprising:

[0025] The reactor includes a tank body 10 and a top cover 11, with the top cover 11 fixed to the top of the tank body 10 by bolts.

[0026] The reactor also includes a stirring rod 12 and a feeding pipe 13. The stirring rod 12 is rotatably connected to the middle of the lower end of the top cover 11, and the feeding pipe 13 is fixed on the top cover 11, with its lower end inserted into the tank body 10.

[0027] The tank 10 provides space for the synthesis reaction, the top cover 11 serves as a seal, the stirring rod 12 is used to drive the stirring blades to rotate and stir and mix the raw materials in the tank 10, and the feeding pipe 13 is used to transport the raw materials into the tank 10.

[0028] The support assembly includes a first fixed plate 20, a connecting shaft 21, a spring column 22, an arc-shaped plate 23, a second fixed plate 25, a limiting hole 26, and a movable rod 27. The first fixed plate 20 is fixed inside the tank body 10, the connecting shaft 21 is fixed between the two first fixed plates 20, one end of the spring column 22 is rotatably connected to the connecting shaft 21, the middle of the outer side of the arc-shaped plate 23 is fixed to the other end of the spring column 22, the second fixed plate 25 is fixed inside the tank body 10 and is located at the upper end of the first fixed plate 20, the limiting hole 26 is opened in the middle of the second fixed plate 25, and the movable rod 27 is inserted into the limiting hole 26, with the lower end of the movable rod 27 located above the other end of the spring column 22 away from the arc-shaped plate 23.

[0029] The support assembly also includes ball bearings 24, which are rotatably connected to the inside of the arc-shaped plate 23;

[0030] The support assembly also includes a first limiting plate 28 and a coil spring 29. The first limiting plate 28 is fixed to the top of the movable rod 27, and the coil spring 29 is sleeved on the upper end of the movable rod 27, with one end fixed to the side of the first limiting plate 28 and the other end fixed to the side of the upper second fixing plate 25.

[0031] There are two arc-shaped plates 23, which are symmetrically distributed inside the tank 10. The ball bearings 24 on the arc-shaped plates 23 are movably connected to the stirring rod 12, and the first limiting plate 28 is movably connected to the lower end of the top cover 11.

[0032] The first fixed plate 20 and the second fixed plate 25 provide support. The connecting shaft 21 facilitates the rotation of the spring column 22. The spring column 22 has a telescopic function to facilitate the descent of the arc plate 23. The arc plate 23 provides support and is used to wrap the stirring rod 12. The ball bearing 24 can reduce the frictional resistance when the stirring rod 12 rotates. The limiting hole 26 provides a limiting function. The movable rod 27 is used to push the spring column 22. The first limiting plate 28 provides a limiting function. The round spring 29 has a telescopic function.

[0033] Working principle:

[0034] When maintenance is required, the top cover 11 is moved upward, the first limiting plate 28 is disengaged from the pressure of the top cover 11, the round spring 29 extends, driving the first limiting plate 28 to move upward, which in turn drives the movable rod 27 to move upward along the limiting hole 26 in the second fixed plate 25. The lower end of the movable rod 27 moves upward, the spring column 22 rotates around the connecting shaft 21 on the first fixed plate 20, the arc plate 23 falls downward and disengages from the stirring rod 12, and the end of the spring column 22 with the arc plate 23 is pressed by the stirring rod 12, the spring column 22 is compressed until the arc plate 23 is completely disengaged from the stirring rod 12. After maintenance is completed, the top cover 11 is placed on the tank 10, the first limiting plate 28 is pressed down, the lower end of the movable rod 27 pushes the spring column 22 downward, and the other end of the spring column 22 is lifted until the ball bearing 24 on the arc plate 23 is in contact with the stirring rod 12.

[0035] This step allows for easy opening of the top cover 11 during later maintenance without disassembling the support components.

[0036] Please see Figure 3 As shown, this embodiment, based on the above embodiment, further includes:

[0037] The connecting assembly includes a fixing strip 30, a slot 31, an insert block 32, and a second limiting plate 33. The fixing strip 30 is fixed inside the tank body 10. The slot 31 is opened in the middle of the side of the fixing strip 30. The insert block 32 is inserted into the slot 31. The first fixing plate 20 and the second fixing plate 25 are fixed to the side of the insert block 32. The second limiting plate 33 is fixed to the top of the insert block 32 and is fixed to the top of the fixing strip 30 by screws.

[0038] The connecting assembly also includes a pull ring 34, which is fixed to the middle of the upper end of the second limiting plate 33;

[0039] The fixing strip 30 provides support, the slot 31 and the insert 32 provide connection, the second limiting plate 33 provides both limiting and connection, and the pull ring 34 facilitates the removal of the insert 32.

[0040] Working principle:

[0041] Holding the pull ring 34, insert the insert block 32 into the slot 31 in the fixing strip 30, so that the second limiting plate 33 falls on the top of the fixing strip 30 and is fixed with screws. Then place the top cover 11 on the tank body 10. When the top cover 11 is fully pressed, the arc plate 23 at one end of the spring column 22 is sleeved on the stirring rod 12, and the ball bearing 24 is attached to the stirring rod 12. At this time, production can be carried out. If it is necessary to disassemble the support assembly, the above steps can be reversed.

[0042] This step facilitates the disassembly and assembly of the support components, which is beneficial for future maintenance and replacement of new parts.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A reaction vessel for synthesizing zirconium oxide precursors, characterized in that, include: The reaction vessel includes a tank body (10) and a top cover (11), the top cover (11) being fixed to the top of the tank body (10) by bolts; The support assembly includes a first fixed plate (20), a connecting shaft (21), a spring column (22), an arc plate (23), a second fixed plate (25), a limiting hole (26), and a movable rod (27). The first fixed plate (20) is fixed inside the tank (10), the connecting shaft (21) is fixed between the two first fixed plates (20), one end of the spring column (22) is rotatably connected to the connecting shaft (21), the middle of the outer side of the arc plate (23) is fixed to the other end of the spring column (22), the second fixed plate (25) is fixed inside the tank (10) and located at the upper end of the first fixed plate (20), the limiting hole (26) is opened in the middle of the second fixed plate (25), the movable rod (27) is inserted into the limiting hole (26), and the lower end of the movable rod (27) is located above the other end of the spring column (22) away from the arc plate (23).

2. The reaction vessel for synthesizing zirconium oxide precursor according to claim 1, characterized in that: The support assembly also includes ball bearings (24), which are rotatably connected to the inside of the arc-shaped plate (23).

3. The reaction vessel for synthesizing zirconium oxide precursor according to claim 1, characterized in that: The support assembly also includes a first limiting plate (28) and a round spring (29). The first limiting plate (28) is fixed to the top of the movable rod (27), and the round spring (29) is sleeved on the upper end of the movable rod (27), with one end fixed to the side of the first limiting plate (28) and the other end fixed to the side of the second fixing plate (25) above.

4. The reaction vessel for synthesizing zirconium oxide precursor according to claim 1, characterized in that: The reactor also includes a stirring rod (12) and a feeding pipe (13). The stirring rod (12) is rotatably connected to the middle of the lower end of the top cover (11), and the feeding pipe (13) is fixed on the top cover (11) and its lower end is inserted into the tank body (10).

5. The reaction vessel for synthesizing zirconium oxide precursor according to claim 1, characterized in that: There are two arc-shaped plates (23), which are symmetrically distributed inside the tank (10). The ball bearings (24) on the arc-shaped plates (23) are movably connected to the stirring rod (12), and the first limiting plate (28) is movably connected to the lower end of the top cover (11).

6. The reaction vessel for synthesizing zirconium oxide precursor according to claim 1, characterized in that: It also includes a connecting component, which includes a fixing strip (30), a slot (31), an insert (32), and a second limiting plate (33). The fixing strip (30) is fixed inside the tank (10), the slot (31) is opened in the middle of the side of the fixing strip (30), the insert (32) is inserted into the slot (31), and the first fixing plate (20) and the second fixing plate (25) are fixed on the side of the insert (32). The second limiting plate (33) is fixed on the top of the insert (32) and is fixed to the top of the fixing strip (30) by screws.

7. The reaction vessel for synthesizing zirconium oxide precursor according to claim 6, characterized in that: The connecting assembly also includes a pull ring (34), which is fixed to the middle of the upper end of the second limiting plate (33).