A height-adjustable garment processing table for garment manufacturing

Abstract

This utility model proposes a height-adjustable garment processing table for garment manufacturing, including a support frame, a seat plate, connectors, and tracks. The seat plate is fixedly connected to the top of the support frame, and connectors are fixedly connected to two corners of the top surface of the seat plate. Tracks arranged side-by-side are fixedly connected to the other two corners of the top surface of the seat plate. An inner frame is movably connected above the seat plate, and a table plate is movably connected above the inner frame. Connectors are fixedly connected to two corners of the bottom surface of the table plate. The advantages of this utility model are: a side frame is installed on the side of the table plate, and a duct is installed using pipe clamps. The outer end of the duct is connected to a high-pressure pump, through which high-pressure airflow is introduced and controlled by a valve. After garment processing is completed, the high-pressure airflow output from the duct is diverted through a specially designed flow converter and output as a strip of high-pressure airflow to the top surface of the table plate, which can quickly clean the table, blowing away residual lint, threads, and loose fibers, greatly improving cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the field of garment fabric processing technology, and in particular to a liftable garment processing table for garment processing. Background Technology

[0002] In the garment manufacturing industry, workbenches are indispensable basic equipment in processes such as ironing, cutting, sewing, quality inspection, and mending. Operators typically need to perform delicate tasks on these workbenches for extended periods. However, most currently used garment processing tables have the following significant shortcomings, affecting work efficiency, operator comfort, and the processing environment:

[0003] Fixed height, lacking ergonomic adaptability: Traditional workbench heights are usually fixed. Because operators vary significantly in height, and different processing steps (such as cutting which requires standing and exertion, and sewing which requires finesse) have different optimal working height requirements, fixed-height workbenches often fail to meet all needs simultaneously. This easily forces operators to adopt unnatural postures (such as excessive hunching or raising their arms), and prolonged work can easily lead to fatigue and even occupational strain in the neck, shoulders, waist, and back, harming the operator's health and indirectly reducing work accuracy and efficiency.

[0004] Cleaning workbenches relies on manual labor, which is inefficient and ineffective. During garment processing, a large amount of residue such as loose threads, lint, fabric scraps, and dust is inevitably generated. This residue accumulates on the workbench, affecting the fabric's smoothness (potentially causing secondary contamination or lint buildup during ironing), interfering with subsequent operations (such as inaccurate cutting and skipped stitches), and impacting the processing environment and product quality. Currently, removing these residues mainly relies on operators frequently using brushes and air guns for manual cleaning, or simply blowing air into the surface. This method is not only time-consuming and labor-intensive, disrupting continuous workflows, but also fails to achieve thorough cleaning, leaving small debris behind or scattering into the environment. Especially during peak processing periods or when dealing with complex fabrics, cleaning becomes even more cumbersome, becoming a bottleneck affecting overall production efficiency. Therefore, a height-adjustable garment processing table is proposed to address these issues. Utility Model Content

[0005] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0006] Therefore, one objective of this utility model is to provide a height-adjustable garment processing table for garment processing, so as to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0007] To achieve the above objectives, one embodiment of the present invention provides a liftable garment processing table for garment processing, including a support, a seat plate, a connector, and a track. The top of the support is fixedly connected to the seat plate, the two corners of the top surface of the seat plate are fixedly connected to the connector, and the other two corners of the top surface of the seat plate are fixedly connected to the track arranged side by side.

[0008] An inner frame is movably connected above the seat plate, and a platform is movably connected above the inner frame.

[0009] The bottom surface of the platform is fixedly connected to two corners with joints, and the bottom surface of the platform is fixedly connected to two parallel tracks.

[0010] One bottom end and one top end of the inner frame are movably connected to the connector, and one bottom end and one top end of the inner frame can move on the track;

[0011] A fixing rod is fixedly connected to the inner side of the inner frame, and an electric cylinder is movably connected to the top of the seat plate. The output end of the electric cylinder is movably connected to the middle of the fixing rod.

[0012] The top surface of the platform is provided with a heating layer, and the heating layer contains a built-in heating wire. A side frame is fixedly connected to the side of the platform, and a pipe clamp is fixedly connected to the top of the side frame. An air duct is fixedly connected to the inside of the pipe clamp, and a valve is integrated on the air duct.

[0013] The output end of the air duct is fixedly connected to a flow converter port, the port of which is elongated and faces upwards towards the platform.

[0014] Preferably, in any of the above embodiments, the upper part of the seat plate is movably connected to the platform via an inner frame, and the inner frame is X-shaped.

[0015] The above technical solution is adopted: This device is specially designed for garment processing and can complete garment processing operations such as ironing, cutting, and sewing on this device.

[0016] This device can be raised and lowered. The raising and lowering principle is that when the output end of the electric cylinder pushes out, the inner frame deforms. The end of the inner frame is movably connected to the connector, and the other end of the inner frame is movably connected to the track, which lifts the table. The table is the specific position for processing clothing.

[0017] When the output end of the electric cylinder retracts, the inner frame deforms, and the end of the inner frame is movably connected to the joint. The other end of the inner frame is movably connected to the track, pulling the platform back.

[0018] Preferably, in any of the above embodiments, the platform is liftable, and the fixing rod is welded to the inner frame.

[0019] The above technical solution utilizes a core structure consisting of a side frame, pipe clamps, air ducts, and a flow converter. A side frame is installed on the side of the worktable, and pipe clamps are used to install the air ducts. The outer end of the air duct connects to a high-pressure pump, allowing high-pressure airflow to enter. This flow is controlled by valves. After garment processing is complete, the high-pressure airflow exits through the air duct. After passing through a specially designed flow converter, a strip of high-pressure airflow is output to the top surface of the worktable, quickly cleaning the table and blowing away residual lint, threads, and loose fibers, significantly improving cleaning efficiency.

[0020] Preferably, in any of the above solutions, the electric cylinder is installed at an angle, and the output stroke of the electric cylinder is controllable.

[0021] The above technical solution comprises the following core components: Support frame: serving as the basic support structure for the equipment, it uses a welded rectangular steel pipe frame with anti-slip pads at the bottom. Seat plate: fixed to the top of the support frame, made of 5mm thick steel plate, with joints at two corners of its top surface and parallel rails installed at the other two corners. Inner frame: adopting an X-shaped cross-hinged structure, with its bottom end movably connected to the seat plate via joints, and its top end slidingly engaged with the platform via rails. Platform: a liftable work platform with a heating layer on its surface, and its bottom surface guided by the inner frame for lifting. Duct system: consisting of side frames, pipe clamps, ducts, and air inlets, integrated into the side of the platform.

[0022] System components: Lifting drive system: The electric cylinder is fixed to the base plate at an inclined angle, and its output end is connected to the fixed rod through a movable contact. The fixed rod is welded to the middle of the inner frame to form a force transmission node. The two nodes at the bottom of the inner frame are respectively hinged to the joint of the base plate and the track slider, and the two nodes at the top are correspondingly connected to the joint of the platform and the track slider, forming a four-bar linkage lifting mechanism.

[0023] Heating system: The heating layer of the platform has a built-in Cr20Ni80 nickel-chromium heating wire, which is arranged in a serpentine pattern and covered with a 2mm thick ceramic fiber heat insulation layer, and can achieve a temperature control range of 50-200℃.

[0024] The power cord for the heating layer is routed along the side of the platform and connected to a PID temperature controller, with a temperature adjustment accuracy of ±3℃.

[0025] The air blowing system: The side frame is vertically fixed to the right side of the worktable with M8 screws, and the top duct clamp uses quick-release clips to secure the φ50mm air duct. The air duct inlet connects to an external high-pressure air pump, and the outlet connects to a converter port. The inlet is round, and the outlet gradually transitions to a flat nozzle, creating a high-speed laminar airflow. The valve is an electric valve, allowing adjustment of the airflow intensity, with a maximum wind speed of 35m / s. After processing, opening the air duct valve allows the high-pressure airflow to pass through the converter port, forming a wide, high-speed airflow curtain that covers the worktable surface at a 15° angle, removing lint, cloth scraps, and other residues within 30 seconds. This cleaning efficiency is more than 5 times higher than traditional manual cleaning.

[0026] Preferably, as described in any of the above embodiments, the heating layer wiring is installed on the side of the platform, and the side frame is connected to the side of the platform by screws.

[0027] Preferably, in any of the above schemes, the input port of the converter is a circular opening connected to the air duct.

[0028] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0029] This height-adjustable garment processing table, designed for garment manufacturing, utilizes a combination of side frames, pipe clamps, air ducts, and flow converters. Side frames are installed on the sides of the table, and pipe clamps are used to install air ducts. The outer end of the air duct connects to a high-pressure pump, allowing high-pressure airflow to enter. The flow is controlled by valves. After garment processing is complete, the high-pressure airflow exits through the air duct, and after passing through a specially designed flow converter, it is output as a strip of high-pressure airflow to the top surface of the table. This allows for rapid cleaning of the table, blowing away residual lint, threads, and loose fibers, significantly improving cleaning efficiency.

[0030] Specifically, the side frame is vertically fixed to the right side of the worktable using M8 screws, and the top pipe clamp uses quick-release clips to secure the φ50mm air duct. The air duct input is connected to an external high-pressure air pump, and the output is connected to a converter port. The input port is round, and the output port gradually transitions to a flat nozzle, creating a high-speed laminar airflow. The valve is an electric valve, allowing adjustment of the airflow intensity, with a maximum wind speed of m / s. After processing, the air duct valve is opened, and the high-pressure airflow, passing through the converter port, forms a wide, high-speed airflow curtain, covering the worktable surface at a 15° angle. Within 30 seconds, it removes lint, cloth scraps, and other residues, improving cleaning efficiency by more than 5 times compared to traditional manual cleaning.

[0031] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0032] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0033] Figure 1 This is a first-view structural schematic diagram of the present invention;

[0034] Figure 2 This is a structural schematic diagram of the present invention from a second perspective;

[0035] Figure 3 This is a structural schematic diagram of the present invention from a third-view perspective;

[0036] Figure 4 This utility model Figure 2 A magnified structural diagram of point A in the middle.

[0037] In the diagram: 1-bracket, 2-seat plate, 3-connector, 4-track, 5-inner frame, 6-platform, 7-fixed rod, 8-electric cylinder, 9-heating layer, 10-side frame, 11-pipe clamp, 12-air duct, 13-converter port. Detailed Implementation

[0038] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] like Figure 1-4 As shown, the liftable garment processing table for garment processing includes a support 1, a seat 2, a connector 3, and a track 4. The top of the support 1 is fixedly connected to the seat 2, the two corners of the top surface of the seat 2 are fixedly connected to the connector 3, and the other two corners of the top surface of the seat 2 are fixedly connected to the track 4 arranged side by side.

[0041] An inner frame 5 is movably connected above the seat plate 2, and a platform 6 is movably connected above the inner frame 5.

[0042] The bottom of the platform 6 is fixedly connected to two corners of the joint 3, and the other two corners of the bottom of the platform 6 are fixedly connected to the parallel rails 4.

[0043] One bottom end and one top end of the inner frame 5 are movably connected to the connector 3, and one bottom end and one top end of the inner frame 5 can move on the track 4;

[0044] A fixing rod 7 is fixedly connected to the inner side of the inner frame 5, and an electric cylinder 8 is movably connected to the top of the seat plate 2. The output end of the electric cylinder 8 is movably connected to the middle of the fixing rod 7.

[0045] The top surface of the platform 6 is provided with a heating layer 9, and the heating layer 9 has a built-in heating wire. The side of the platform 6 is fixedly connected with a side frame 10, the top of the side frame 10 is fixedly connected with a pipe clamp 11, the inside of the pipe clamp 11 is fixedly connected with an air duct 12, and a valve is integrated on the air duct 12.

[0046] The output end of the air duct 12 is fixedly connected to a flow converter 13. The port of the flow converter 13 is long and narrow and faces upward towards the platform 6.

[0047] Example 1: The upper part of the seat plate 2 is movably connected to the platform plate 6 via an inner frame 5, which is X-shaped. The platform plate 6 is height-adjustable, and the fixing rod 7 is welded to the inner frame 5. The electric cylinder 8 is installed at an angle, and the output stroke of the electric cylinder 8 is controllable. The heating layer 9 wiring is installed on the side of the platform plate 6, and the side frame 10 is connected to the side of the platform plate 6 by screws. The input port of the inverter port 13 is a round opening that connects to the air duct 12.

[0048] Example 2: This device is specifically designed for garment processing and can perform ironing, cutting, and sewing operations on garments. The device is height-adjustable. The lifting principle is as follows: when the output end of the electric cylinder 8 extends, the inner frame 5 deforms. One end of the inner frame 5 is movably connected to the connector 3, and the other end of the inner frame 5 is movably connected to the track 4, lifting the table 6, which is the specific position for processing the garment.

[0049] When the output end of the electric cylinder 8 retracts, the inner frame 5 deforms, and one end of the inner frame 5 is movably connected to the connector 3. The other end of the inner frame 5 is movably connected to the track 4, pulling the platform 6 back. The device system consists of: a lifting drive system: the electric cylinder 8 is fixed to the base plate 2 at an inclined angle, and its output end is connected to the fixed rod 7 via a movable contact. The fixed rod 7 is welded to the middle of the inner frame 5, forming a force transmission node. The two nodes at the bottom of the inner frame 5 are respectively hinged to the connector 3 of the base plate 2 and the slider of the track 4, and the two nodes at the top are correspondingly connected to the connector 3 of the platform 6 and the slider of the track 4, forming a four-bar linkage lifting mechanism.

[0050] Heating system: The heating layer 9 of the platform 6 has a built-in Cr20Ni80 nickel-chromium heating wire, which is arranged in a serpentine pattern and covered with a 2mm thick ceramic fiber heat insulation layer, and can achieve a temperature control range of 50-200℃.

[0051] The power cord of heating layer 9 is arranged along the wiring channel on the side of the platform 6 and connected to a PID temperature controller (not shown), with a temperature adjustment accuracy of ±3℃.

[0052] Air blowing system: The side frame 10 is vertically fixed to the right side of the table 6 with M8 screws, and the top clamp 11 uses quick-release clips to fix the φ50mm air duct 12. The input end of the air duct 12 is connected to an external high-pressure air pump, and the output end is connected to the converter port 13. Its input port is round, and the output port gradually changes to a flat nozzle, forming a high-speed laminar airflow. The valve is an electric valve, which can adjust the airflow intensity, with a maximum wind speed of 35m / s. After processing, the valve of the air duct 12 is opened, and the high-pressure airflow forms a wide high-speed airflow curtain through the converter port 13, covering the surface of the table 6 at a 15° upward angle, removing lint, cloth scraps and other residues within 30 seconds. The cleaning efficiency is more than 5 times higher than traditional manual cleaning.

[0053] Specific implementation method of this utility model:

[0054] Equipment assembly: Place bracket 1 horizontally, install anti-slip pads and level it. Weld seat plate 2 to the top of the bracket, ensuring that joint 3 and track 4 are symmetrical.

[0055] Install the inner frame 5: Insert the pin on one side of the bottom end of the inner frame into the seat plate connector 3, and embed the slider on the other side into the track 4.

[0056] Similarly, connect the top of the inner frame to the joint and track at the bottom of the platform 6. Fix the electric cylinder 8 obliquely to the side of the base plate 2, and connect the output end to the fixing rod 7 through a universal joint.

[0057] Functional debugging: Lifting operation: When the electric cylinder 8 is activated and its output end extends, the inner frame 5 unfolds and the table 6 rises to its highest position. When the electric cylinder retracts, the table 6 descends smoothly. The preset height can be set via PLC, such as 300mm for the cutting position and 500mm for the ironing position.

[0058] Heating settings:

[0059] Connect the PID temperature controller and set the target temperature of heating layer 9, such as 150℃ for ironing cotton cloth. It will reach a constant temperature within 10 minutes.

[0060] Cleaning procedures:

[0061] After processing is completed, turn on the high-pressure air pump and adjust the pressure to 0.5MPa, and open the electric valve 12 of the air duct.

[0062] High-pressure airflow forms a wide airflow curtain through converter port 13, covering the table surface at a 15° elevation angle, removing rags and thread ends within 30 seconds. After the valve is closed, the residue is collected and disposed of through the collection trough at the edge of the table.

[0063] Maintenance and upkeep:

[0064] Clean track 4 and apply grease monthly, and check the stroke accuracy of electric cylinder 8. Clean the filter screen of air duct 12 regularly to prevent airflow blockage.

[0065] Compared with the prior art, the present invention has the following advantages:

[0066] This height-adjustable garment processing table, designed for garment processing, is configured with a side frame 10, a pipe clamp 11, an air duct 12, and a flow converter 13. The side frame 10 is installed on the side of the table 6, and the pipe clamp 11 is used to install the air duct 12. The outer end of the air duct 12 is connected to a high-pressure pump to introduce high-pressure airflow, which is controlled by a valve. After garment processing is completed, the air duct 12 outputs high-pressure airflow, which is then converted by a specially designed flow converter 13 and output as a strip of high-pressure airflow to the top surface of the table 6. This allows for quick cleaning of the table, blowing away residual lint, threads, and loose threads, greatly improving the cleaning efficiency.

[0067] Specifically, the side frame 10 is vertically fixed to the right side of the table 6 using M8 screws, and the top clamp 11 uses quick-release clips to fix the φ50mm air duct 12. The input end of the air duct 12 is connected to an external high-pressure air pump, and the output end is connected to a converter port 13. Its input port is round, and the output port gradually changes to a flat nozzle, forming a high-speed laminar airflow. The valve is an electric valve, which can adjust the airflow intensity, with a maximum wind speed of 35m / s. After processing, the valve of the air duct 12 is opened, and the high-pressure airflow forms a wide high-speed airflow curtain through the converter port 13, covering the surface of the table 6 at a 15° elevation angle, removing residues such as lint and cloth scraps within 30 seconds. The cleaning efficiency is more than 5 times higher than that of traditional manual cleaning.

Claims

1. A riser garment processing table for garment processing, characterized by, Includes a bracket (1), a seat plate (2), a connector (3), and a track (4). The top of the bracket (1) is fixedly connected to the seat plate (2), the two corners of the top surface of the seat plate (2) are fixedly connected to the connector (3), and the other two corners of the top surface of the seat plate (2) are fixedly connected to the track (4) arranged side by side. An inner frame (5) is movably connected above the seat plate (2), and a platform (6) is movably connected above the inner frame (5); The platform (6) has two fixed joints (3) at the two corners of its bottom surface, and two parallel tracks (4) at the other two corners of its bottom surface. One bottom end and one top end of the inner frame (5) are movably connected to the connector (3), and one bottom end and one top end of the inner frame (5) can move on the track (4); A fixing rod (7) is fixedly connected to the inner side of the inner frame (5), and an electric cylinder (8) is movably connected to the top of the seat plate (2). The output end of the electric cylinder (8) is movably connected to the middle of the fixing rod (7). The top surface of the platform (6) is provided with a heating layer (9), and the heating layer (9) is equipped with an electric heating wire. The side of the platform (6) is fixedly connected with a side frame (10), and the top of the side frame (10) is fixedly connected with a pipe clamp (11). The inside of the pipe clamp (11) is fixedly connected with an air duct (12), and a valve is integrated on the air duct (12). The output end of the air duct (12) is fixedly connected to a flow converter (13), the port of the flow converter (13) is long and narrow and faces upwards towards the platform (6).

2. The vertically movable garment processing table for use in garment processing as claimed in claim 1, wherein: The seat plate (2) is movably connected to the platform plate (6) via an inner frame (5), and the inner frame (5) is X-shaped.

3. The vertically movable garment processing table for use in garment processing as claimed in claim 2, wherein: The platform (6) is adjustable in height, and the fixing rod (7) is welded to the inner frame (5).

4. The vertically movable garment processing table for use in garment processing as claimed in claim 3, wherein: The electric cylinder (8) is installed at an angle, and the output stroke of the electric cylinder (8) is controllable.

5. The vertically movable garment processing table for use in garment processing as defined in claim 4, wherein: The heating layer (9) is installed on the side of the platform (6), and the side frame (10) is connected to the side of the platform (6) by screws.

6. The vertically movable garment processing table for use in garment processing as defined in claim 5, wherein: The input port of the converter port (13) is the circular port of the connecting duct (12).

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