Magnetic force polishing split pin reuse production system

By designing a magnetic polishing needle recycling production system, the automatic separation of workpieces and magnetic needles and the reuse of magnetic needles are achieved by using a needle separation device and an electromagnet. This solves the problem of low separation efficiency in existing technologies, improves production efficiency and reduces labor costs, and also improves the polishing effect of workpieces.

CN224587753UActive Publication Date: 2026-08-04陶佳蕾
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
陶佳蕾
Filing Date
2025-07-07
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In existing magnetic polishing technology, the separation process between the workpiece and the magnetic needle is inefficient, labor-intensive, and costly, resulting in insufficient automation.

Method used

A magnetic polishing needle recycling production system was designed, including a needle separation device, a filter basket, a gripping mechanism, and an electromagnet. The system uses automated equipment to separate the workpiece from the magnetic needle and reuse the magnetic needle. The system is equipped with a filter basket for screening the magnetic needle and an electromagnet for adsorbing and recycling the magnetic needle.

Benefits of technology

It achieves automated separation of workpiece and magnetic needle, improves production efficiency, reduces labor intensity and cost, and improves the uniformity and quality of workpiece surface polishing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224587753U_ABST
    Figure CN224587753U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of magnetic force polishing needle recycling production systems, comprising: rack, at least one magnetic force polishing machine and several filter baskets, each polishing machine is correspondingly provided with needle separating device;Grabbing mechanism is set on rack by first combination sliding device group, and grabbing mechanism can be placed in corresponding filter box by first combination sliding device group with filter basket in the specified position of previous lane grabbing or filter basket in each filter box is grabbed and transported to the specified position of subsequent lane;Electromagnet is set on rack by second combination sliding device group, electromagnet is connected in circuit, and electromagnet can be moved to the filter box of each needle separating device by second combination sliding device group respectively and electrified to generate magnetic field, and the magnetic needle in corresponding filter box is sucked out or is moved to the polishing barrel of each magnetic force polishing machine respectively and is powered off to make the magnetic needle on electromagnet drop into corresponding polishing barrel. The above-mentioned system can automatically carry out needle separation and magnetic needle recycling, and production efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of magnetic polishing technology, and in particular to a magnetic polishing needle recycling production system. Background Technology

[0002] The working principle of magnetic polishing is to guide the magnetic needle in the container to impact the workpiece at high frequency in a mixed medium (containing water and polishing liquid) through a high-speed rotating magnetic field, so as to achieve the purpose of removing burrs, polishing, and cleaning. It is suitable for deburring and polishing workpieces such as non-magnetic metals such as gold, silver, copper, aluminum, zinc, iron, and stainless steel, as well as non-metallic workpieces such as hard plastics.

[0003] Magnetic polishing offers advantages such as uniform polishing, smooth workpiece surfaces, excellent visual effects, enhanced workpiece surface quality, and low operating costs. It can be used to process irregular workpieces, internal holes, dead corners, and small gaps in structures such as holes or tubes, without damaging the workpiece surface or affecting its precision. It is particularly suitable for workpieces with complex shapes, multiple holes and gaps, and precise dimensions, enabling comprehensive and uniform polishing. It is widely used in fields such as handicrafts, hardware, medical, aerospace, automotive manufacturing, precision instruments, and electronic communications.

[0004] A magnetic polishing machine utilizing magnetic polishing technology comprises a housing and a turntable housed within the housing. A polishing barrel is mounted above the housing via a frame. Several electromagnets are spaced apart on the turntable, some of which have north (N) poles when energized, while the others have south (P) poles. Typically, adjacent electromagnets have different poles. A mixture of water and polishing fluid, a suitable amount of workpiece, and a suitable amount of unipolar magnetic needles are added to the polishing barrel. All electromagnets are energized, causing the turntable to rotate, alternating between forward and reverse directions. During rotation, the magnetic needles within the polishing barrel alternately jump under magnetic induction, continuously impacting the workpiece. Furthermore, the jumping needles, driven by the electromagnets, also move the mixed medium. Through the high-frequency impact of the magnetic needles and the rotation of the mixed medium, the workpiece is deburred and polished.

[0005] After the deburring and polishing operation is completed, the polishing bucket is tilted and emptied, and all the material inside is poured into a container. Then, the workpieces are manually sorted to separate them from the magnetic needles. Manual sorting has disadvantages such as low work efficiency, high labor intensity, and high labor costs. Utility Model Content

[0006] The technical problem to be solved by this utility model is to provide a magnetic polishing needle recycling production system that can automatically separate the workpiece from the magnetic needle and reuse the separated magnetic needle. The system has a high degree of automation and the workpiece and magnetic needle are completely separated, thereby improving production efficiency and reducing labor intensity and labor costs.

[0007] To address the problems of low work efficiency, high labor intensity, and high labor costs associated with current methods of separating workpieces from magnetic needles in polishing barrels, this solution incorporates a material needle separation device at the magnetic polishing machine. This device receives the material output from the magnetic polishing machine, performs oscillation screening on the material, and automatically separates the magnetic needles from the workpieces. The magnetic needles are then reused via an electromagnet, significantly improving work efficiency and reducing labor intensity and costs.

[0008] The technical solution adopted by this utility model is: the magnetic polishing needle recycling production system includes: at least one magnetic polishing machine, and when the number of magnetic polishing machines is two or more, the magnetic polishing machines are arranged sequentially from front to back; It also includes: a plurality of filter baskets having a group of filter holes through which magnetic needles and mixed media can pass but workpieces cannot pass; Each magnetic polishing machine is equipped with a material needle separation device; The structure of the material needle separation device includes: a filter box with an open opening at the top and a swinging device inside the filter box; a single filter basket can be placed on the swinging device through the open opening to receive the material poured out from the polishing barrel of the corresponding magnetic polishing machine, and the magnetic needles in the filter basket are swung out and dropped into the filter box by the swinging device. Also includes: racks; The gripping mechanism is mounted on the frame via a first combined sliding device group, and the gripping mechanism can grip the filter basket at a designated position in the upstream process and place it into the corresponding filter box via the first combined sliding device group. The gripping mechanism can also grip and lift the filter basket in each filter box and transport it to a designated position in the downstream process via the first combined sliding device group. The electromagnet is mounted on the frame via a second combined sliding device assembly. The electromagnet is connected to the circuit and can be moved to the filter box of each needle separation device via the second combined sliding device assembly. When energized, the electromagnet generates a magnetic field to attract the magnetic needles in the corresponding filter box. The electromagnet can also be moved to the polishing barrel of each magnetic polishing machine via the second combined sliding device assembly. When the power is turned off, the magnetic needles attracted to the electromagnet fall into the corresponding polishing barrel.

[0009] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the bottom surface of the filter box is an inverted triangular shape consisting of a front inclined bottom surface and a rear inclined bottom surface, with a low center and high front and rear sides. This type of filter box bottom surface can guide the magnetic needle to move towards the center of the filter box bottom surface, so as to facilitate the subsequent collection of magnetic needles.

[0010] Furthermore, in the aforementioned magnetic polishing needle recycling production system, when the number of magnetic polishing machines is one, the designated position in the front process is located in front of the needle separation device, and the designated position in the rear process is located behind the needle separation device. When there are two or more magnetic polishing machines, the designated position of the front channel is located in front of the material needle separation device at the very front, and the designated position of the rear channel is located behind the material needle separation device at the very back. The first combined sliding device group includes: a first linear slide module and a second linear slide module; The slide rails in the first linear slide module are placed horizontally in the front-to-back direction and fixed on the frame. The slide rails in the second linear slide module are placed vertically and fixed on the slider in the first linear slide module. The second linear slide module can move forward or backward through the first linear slide module. The gripping mechanism is fixed on the slider in the second linear slide module, and the gripping mechanism can move up or down through the second linear slide module.

[0011] Furthermore, in the aforementioned magnetic polishing needle recycling production system, each needle separation device is located to the left of the corresponding magnetic polishing machine; The second combined sliding device group includes: a third linear slide module, a fourth linear slide module, a fifth linear slide module, and a sixth linear slide module; The slide rails in the third linear slide module and the slide rails in the fourth linear slide module are both placed and fixed on the frame in a front-to-back horizontal direction, and the slide rails in the third linear slide module and the slide rails in the fourth linear slide module are parallel to each other. The slide rails in the fifth linear slide module are arranged horizontally from left to right, and the left side of the slide rails in the fifth linear slide module is fixed to the slider in the third linear slide module, while the right side of the slide rails in the fifth linear slide module is fixed to the slider in the fourth linear slide module. The fifth linear slide module can move forward or backward through the third and fourth linear slide modules. The slide rail in the sixth linear slide module is vertically placed and fixed on the slider in the fifth linear slide module, and the sixth linear slide module can move left or right through the fifth linear slide module. The electromagnet is fixed to the slider in the sixth linear slide module by a fixing rod, and the electromagnet can move up or down through the sixth linear slide module.

[0012] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the structure of the filter basket includes: a filter basket frame; The filter basket frame structure includes: a left support plate and a right support plate; the left support plate and the right support plate are connected by several connecting beams to form a three-dimensional frame structure; The filter plate is encapsulated on the bottom, front and rear of the three-dimensional frame structure, and the left end of the filter plate is connected to the left support plate, and the right end of the filter plate is connected to the right support plate; the filter hole group is composed of the filter holes on the filter plate.

[0013] Furthermore, in the aforementioned magnetic polishing needle recycling production system, a first support rod is provided at the front of the filter basket, and a second support rod is provided at the rear of the filter basket. The gripping mechanism includes a mounting base, on which a pair of gripping claws are provided, the pair of gripping claws being located on the left and right sides of the mounting base respectively; Each gripper has the following structure: a first gripper arm and a second gripper arm are respectively hinged to a mounting base; one end of a first connecting rod is hinged to a central connecting rod, and the other end of the first connecting rod is hinged to the upper end of the first gripper arm, the lower end of the first gripper arm being a first hook that can hook onto the first support rod; one end of a second connecting rod is hinged to a central connecting rod, and the other end of the second connecting rod is hinged to the upper end of the second gripper arm, the lower end of the second gripper arm being a second hook that can hook onto the second support rod; a fixing plate is provided on the mounting base, and an oblong groove is formed on the fixing plate, the central connecting rod extending into the oblong groove; The first link and the second link are symmetrically distributed front and back with respect to the center of the middle connecting rod; the first gripper arm and the second gripper arm are symmetrically distributed front and back with respect to the center of the middle connecting rod; the first hook and the second hook are symmetrically distributed front and back with respect to the center of the middle connecting rod. The mounting base is provided with a gripping and releasing drive mechanism that drives the middle connecting rod of a pair of gripping claws to move synchronously upward in the corresponding waist-shaped slot so that the first and second claws move synchronously inward or move synchronously downward so that the first and second claws open synchronously outward.

[0014] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the structure of the gripping and releasing drive mechanism is as follows: a cylinder or hydraulic cylinder is fixedly installed on the mounting base, the piston rod of the cylinder or hydraulic cylinder faces downward, a bottom mounting bracket is fixedly installed on the piston rod of the cylinder or hydraulic cylinder, a drive rod arranged horizontally to the left and right is fixedly installed on the bottom mounting bracket, and two central connecting rods on the pair of gripping claws are located at the left and right ends of the drive rod.

[0015] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the first gripper arm is hinged to the mounting base via a first hinge shaft, and the two first hinge shafts on the pair of gripping claws are located at the left and right ends of the first connecting rod. The second gripper arm is hinged to the mounting base via a second hinge shaft, and the two second hinge shafts on the pair of gripping claws are located at the left and right ends of the second connecting rod. The first connecting rod is hinged to the first gripper arm via a third hinge axis, and the two third hinge axes on the pair of grippers are located at the left and right ends of the third connecting rod. The second connecting rod is hinged to the second gripper arm via a fourth hinge axis, and the two fourth hinge axes on the pair of grippers are located at the left and right ends of the fourth connecting rod. The arrangement of the first connecting rod, the second connecting rod, the third connecting rod, and the fourth connecting rod can improve the stability and reliability of the pair of grippers clamping the filter basket.

[0016] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the structure of the oscillating device includes: an oscillating frame capable of supporting the filter basket; A support shaft is provided at the upper center of the left end and the upper center of the right end of the swing frame. The two support shafts are placed horizontally and are coaxial. The two support shafts are supported in the filter box by their respective first bearing groups, thereby suspending the swing frame in the filter box. Either support shaft is driven by a swing drive mechanism. Under the drive of the swing drive mechanism, the swing frame swings back and forth without colliding with the filter box.

[0017] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the structure of the swing drive mechanism is as follows: a mounting base is fixedly installed on the outer wall of the filter box located at any one of the support shafts, and a first drive motor is fixed on the mounting base; one end of the crank is fixed to the motor shaft of the first drive motor, the other end of the crank is hinged to one end of the intermediate connecting rod, the other end of the intermediate connecting rod is hinged to one end of the rocker arm, and the other end of the rocker arm is fixedly connected to the corresponding support shaft, and the crank, intermediate connecting rod, and rocker arm constitute a crank-rocker mechanism.

[0018] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the structure of the swing frame includes: a left swing plate and a right swing plate; the bottom of the left swing plate and the bottom of the right swing plate are connected by at least two bottom support beams; the front part of the left swing plate and the front part of the right swing plate are connected by at least one front support beam; the rear part of the left swing plate and the rear part of the right swing plate are connected by at least one rear support beam. The filter basket has at least two front resting parts at the front and at least two rear resting parts at the rear. When the filter basket is placed on the swing frame, the bottom of the filter basket rests on each bottom support beam, each front resting part rests on the uppermost front support beam, and each rear resting part rests on the uppermost rear support beam.

[0019] Furthermore, in the aforementioned magnetic polishing needle recycling production system, there are two front resting parts, located at the front end of the left support plate and the front end of the right support plate, respectively. There are two rear support sections, located at the rear ends of the left and right support plates, respectively.

[0020] Furthermore, in the aforementioned magnetic polishing needle recycling production system, the polishing barrel of the magnetic polishing machine is fixedly equipped with two tilting arms, which are fixedly connected to a tilting rod. The tilting rod is supported on the frame in a horizontal position via a second bearing assembly. A second drive motor is fixedly installed on the frame, and the motor shaft of the second drive motor is fixedly connected to the tilting rod. Driven by the second drive motor, the polishing barrel can be tilted and poured out, allowing all the material inside the polishing barrel to be poured into the filter basket in the corresponding filter box. The bottom surface of the polishing barrel has a number of spaced protrusions, and the concave surface between each protrusion can allow at least one magnetic needle to pass through. The polishing barrel has an extended discharge end at the top left. After the polishing barrel is tilted, all the material inside the polishing barrel is discharged through the extended discharge end, and the filter basket in the corresponding filter box can receive the material discharged from the extended discharge end.

[0021] The beneficial effects of this utility model are: ① The magnetic polishing needle recycling production system can automatically discharge the material in the magnetic polishing machine and separate the workpiece from the magnetic needle after discharge. The separation is thorough and the separation effect is very good. In addition, the separated magnetic needles can be automatically collected and put back into the magnetic polishing machine for reuse. The degree of automation is high, which greatly improves production efficiency and reduces labor intensity and labor costs. ② The overall structure of the swing frame and filter basket is lightweight and the overall center of gravity is in the middle position, which is well balanced. During the swinging of the screen needle, the workpiece in the filter basket will not be thrown out of the filter basket, and the filter basket will not tip over. ③ The concave surfaces between the protrusions on the bottom surface of the polishing barrel can allow the magnetic needles to enter. The entering magnetic needles can hit the bottom surface of the workpiece, giving the workpiece a chance to flip over. The flipped workpiece can also be hit by the magnetic needles. Therefore, the surface of the workpiece attached to the bottom of the polishing barrel can also be hit by the magnetic needles for deburring and polishing, which further improves the deburring and polishing effect of the workpiece. The deburring and polishing of the workpiece surface is more uniform, and the surface quality of the workpiece is better. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the magnetic polishing needle recycling production system described in this utility model.

[0023] Figure 2 yes Figure 1 A schematic diagram of a local structure.

[0024] Figure 3 yes Figure 2 A magnified schematic diagram of part A in the middle.

[0025] Figure 4 This is a schematic diagram of the magnetic polishing needle recycling production system described in this utility model when viewed from another angle.

[0026] Figure 5 This is a schematic diagram of the magnetic polishing machine and the material needle separation device.

[0027] Figure 6 This is a schematic diagram of the swing frame.

[0028] Figure 7 This is a schematic diagram of the filter basket.

[0029] Figure 8 This is a partial structural diagram of the swing drive mechanism.

[0030] Figure 9 yes Figure 5 A schematic diagram of the structure in the CC section.

[0031] Figure 10 This is a three-dimensional structural diagram of the gripping mechanism extending into the filter basket.

[0032] Figure 11 yes Figure 10 A magnified schematic diagram of part B in the middle section.

[0033] Figure 12 This is a three-dimensional structural diagram of the gripping mechanism.

[0034] Figure 13 This is a schematic diagram of the planar structure of the gripping mechanism.

[0035] Figure 14 yes Figure 13 A schematic diagram of the structure in the DD section direction.

[0036] Figure 15 This is a schematic diagram of the polishing barrel.

[0037] in: 1. Magnetic polishing machine; 11. Cabinet; 2. Filter basket; 21. Left support plate; 22. Right support plate; 23. Left shelf; 24. Right shelf; 25. Connecting beam; 26. Filter screen plate; 27. First support rod; 28. Second support rod; 3. Material needle separation device; 30. Swing drive mechanism; 31. Filter box; 311. Front inclined bottom surface; 312. Rear inclined bottom surface; 313. Drain pipe; 32. Mounting base; 33. Crank; 34. Intermediate connecting rod; 35. Rocker arm; 36. Motor shaft; 4. Frame; 41. First linear slide module; 42. Second linear slide module; 43. Third linear slide module; 44. Fourth linear slide module; 45. Fifth linear slide module; 46. Sixth linear slide module; 5. Gripping mechanism; 50. Drive rod; 51. First gripper arm; 52. First connecting rod; 53. Second gripper arm; 54. Second connecting rod; 55. Middle connecting rod; 56. Mounting base; 57. Fixing plate; 571. Waist-shaped slot; 58. Hydraulic cylinder; 59. Bottom mounting bracket; 510. First connecting rod; 511. Second connecting rod; 512. Third connecting rod; 513. Fourth connecting rod; 514. First hinge shaft; 515. Second hinge shaft; 516. Third hinge shaft; 517. Fourth hinge shaft; 5011. First hook; 5031. Second hook; 6. Electromagnet; 61. Fixed rod; 7. Swing frame; 71. Left swing plate; 72. Right swing plate; 73. Left support shaft; 74. Right support shaft; 75. Bottom support beam; 76. Front support beam; 77. Rear support beam; 8. Polishing barrel; 81. Tilting arm; 82. Extended discharge end; 83. Central protrusion; 84. Peripheral protrusion; 91. Tilting rod; 92. Second drive motor; 10. Chain. Detailed Implementation

[0038] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and preferred embodiments.

[0039] Exemplary embodiments will be described more fully below with reference to the accompanying drawings; however, these exemplary embodiments may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will enable those skilled in the art to fully understand the scope of this disclosure.

[0040] Where there is no conflict, the various embodiments of this disclosure and the features thereof in the embodiments may be combined with each other.

[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Furthermore, for ease of description, this utility model is referred to as Figure 1 The coordinate axes are labeled "left", "right", "front", "back", "up", and "down" to define directions. All directional terms involving "left", "right", "front", "back", "up", and "down" in this utility model are based on the above definitions.

[0043] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Example 1

[0044] like Figure 1 , Figure 2 and Figure 4 As shown in the figure, the magnetic polishing needle recycling production system described in this embodiment includes at least one magnetic polishing machine 1. When there are two or more magnetic polishing machines 1, they are arranged sequentially from front to back. The attached figure illustrates an example with four magnetic polishing machines 1. In actual production workshops, the number of magnetic polishing machines 1 is arranged according to the needs of each factory, and no limit is placed on the number of magnetic polishing machines 1 here.

[0045] The magnetic polishing needle recycling production system described in this embodiment also includes: several filter baskets 2, such as... Figure 5 As shown, the filter basket 2 has a group of filter holes through which magnetic needles and the mixed medium can pass, but the workpiece cannot. The materials fed into the polishing barrel 8 of the magnetic polishing machine 1 include: an appropriate amount of workpiece, an appropriate amount of magnetic needle, and an appropriate amount of mixed medium, which contains water and polishing liquid. After the magnetic polishing machine 1 performs deburring and polishing operations, when the materials in the polishing barrel 8 of the polishing machine 1 are poured into the filter basket 2, the magnetic needle can pass through each filter hole in the filter hole group and fall downwards, and the mixed medium can also leak downwards through each filter hole in the filter hole group, while the workpiece remains in the filter basket 2.

[0046] Since there are a certain number of workpieces and magnetic needles, they are mixed together after deburring and polishing. Therefore, when they are poured directly into the filter basket 2, only the bottom part of the magnetic needles can fall down through the filter holes, while some magnetic needles are trapped between the workpieces. Therefore, in order to completely separate the magnetic needles from the workpieces, this embodiment is equipped with a material needle separation device 3 at each magnetic polishing machine 1.

[0047] like Figure 5 As shown, the structure of the material needle separation device 3 described in this embodiment includes: a filter box 31, an open opening at the top of the filter box 31, and a swinging device inside the filter box 31; a single filter basket 2 can be placed on the swinging device through the open opening to receive the material poured out from the polishing barrel 8 of the corresponding magnetic polishing machine 1, and the magnetic needles in the filter basket 2 are swung out and dropped into the filter box 31 by the swinging device.

[0048] like Figure 1 and Figure 4 As shown, the magnetic polishing needle recycling production system described in this embodiment also includes a frame 4, which can be a three-dimensional frame structure that includes all components to facilitate the subsequent installation of each component.

[0049] The gripping mechanism 5 is mounted on the frame 4 via a first combined sliding device assembly. The gripping mechanism 5 is used to grip and release the filter basket 2, and the first combined sliding device assembly allows the gripping mechanism 5 to move in four directions: forward, backward, up, and down. The gripping mechanism 5, in cooperation with the first combined sliding device assembly, can grip the filter basket 2 at a designated position in the preceding stage and place it into the corresponding filter box 31. The gripping mechanism 5, also in cooperation with the first combined sliding device assembly, can grip, lift, and transport the filter basket 2 from each filter box 31 to a designated position in the subsequent stage.

[0050] To facilitate automation, a front-end chain conveyor can be installed at a designated position in the upstream process, transporting empty filter baskets 2 to that position. Similarly, a rear-end chain conveyor can be installed at a designated position in the downstream process, transporting filter baskets 2 containing only workpieces to the next workstation via the rear-end chain conveyor. Since chain conveyors are a mature product, this solution utilizes a chain conveyor rather than modifying or optimizing its structure. Therefore, for simplicity, the attached diagram only schematically shows the two sets of chains 10 of the chain conveyor, with the filter baskets 2 resting on these chains 10.

[0051] When there is only one magnetic polishing machine 1, there is only one needle separator 3. The designated position of the front channel is located in front of the needle separator 3, and the designated position of the rear channel is located behind the needle separator 3.

[0052] When there are two or more magnetic polishing machines 1, the designated position of the front channel is located in front of the material needle separation device at the very front, and the designated position of the rear channel is located behind the material needle separation device at the very back.

[0053] The designated positions in the upstream process, each material needle separator 3, and the designated positions in the downstream process are all on the same straight line. Regarding this layout, as follows... Figure 1 , Figure 2 and Figure 4 As shown, the first combined sliding device group in this embodiment includes: a first linear slide module 41 and a second linear slide module 42.

[0054] The slide rails in the first linear slide module 41 are horizontally placed and fixed on the frame 1, and the slide rails in the second linear slide module 42 are vertically placed and fixed on the slider in the first linear slide module 41. The second linear slide module 42 can move forward or backward through the first linear slide module 41. The gripping mechanism 5 is fixed on the slider in the second linear slide module 42, and the gripping mechanism 5 can move upward or downward through the second linear slide module 42.

[0055] Electromagnet 6 is mounted on the frame 4 via a second combined sliding device assembly. Electromagnet 6 is connected to a circuit, and the circuit for switching the power on and off of electromagnet 6 is a mature product, so it will not be described in detail here. When electromagnet 6 is energized, it can attract magnetic needles; when electromagnet 6 is de-energized, the magnetic needles attracted to it fall off. The second combined sliding device assembly is used to move electromagnet 6 in six directions: forward, backward, left, right, up, and down. Electromagnet 6 can be moved via the second combined sliding device assembly to the filter box 31 of each needle separation device 3 and energized to generate a magnetic field that attracts the magnetic needles from the corresponding filter box 31. Electromagnet 6 can also be moved via the second combined sliding device assembly to the polishing barrel 8 of each magnetic polishing machine 1 and de-energized to cause the magnetic needles attracted to it to fall into the corresponding polishing barrel 8.

[0056] The material needle separation device 3 is positioned to the left of the corresponding magnetic polishing machine 1. The layout of the magnetic polishing machine 1 and the material needle separation device 3 is as follows: Figure 1 , Figure 2 and Figure 4 As shown, the second combined sliding device group in this embodiment includes: a third linear slide module 43, a fourth linear slide module 44, a fifth linear slide module 45, and a sixth linear slide module 46.

[0057] The slide rails in the third linear slide module 43 and the slide rails in the fourth linear slide module 44 are both placed and fixed on the frame 4 in a front-to-back horizontal direction, and the slide rails in the third linear slide module 43 and the slide rails in the fourth linear slide module 44 are parallel to each other. The slide rails in the fifth linear slide module 45 are arranged horizontally from left to right, and the left part of the slide rails in the fifth linear slide module 45 is fixed to the slider in the third linear slide module 43, while the right part of the slide rails in the fifth linear slide module 445 is fixed to the slider in the fourth linear slide module 44. This allows the third linear slide module 43 and the fourth linear slide module 44 to drive their respective sliders to move synchronously and in the same direction. At this time, the fifth linear slide module 45 can move forward or backward.

[0058] The slide rail in the sixth linear slide module 46 is vertically positioned and fixed to the slider in the fifth linear slide module 45, and the sixth linear slide module 46 can move left or right via the fifth linear slide module 45. The electromagnet 6 is fixed to the slider in the sixth linear slide module 46 via a fixing rod 61, and the electromagnet 6 can move up or down via the sixth linear slide module 46.

[0059] To facilitate better extraction of the magnetic needle from the filter box 31 by the electromagnet 6, such as Figure 9 As shown, a more preferred embodiment is that the bottom surface of the filter box 31 is an inverted triangle shape, with a lower center and higher front and rear sides, formed by a front inclined bottom surface 311 and a rear inclined bottom surface 312. This arrangement ensures that the magnetic needles falling into the filter box 31 will converge towards the center of the bottom surface of the filter box 31 along the front inclined bottom surface 311 and the rear inclined bottom surface 312, which facilitates the electromagnet 6 in attracting the magnetic needles and does not interfere with the swinging device swinging the filter basket 2.

[0060] In addition, in order to facilitate the discharge of the mixed medium (which is a fluid containing clean water, polishing liquid, and impurities generated during the deburring and polishing process) in the filter box 31, at least one drain pipe 313 can be provided on the front inclined bottom surface 311 or / and the rear inclined bottom surface 312. Each drain pipe 313 is normally closed and is only opened when the mixed medium needs to be discharged.

[0061] The working process of the above-mentioned magnetic polishing needle recycling production system is as follows: First, add an appropriate amount of mixed medium, an appropriate amount of workpiece, and an appropriate amount of magnetic needles to the polishing barrel 8 of each magnetic polishing machine 1, and start each magnetic polishing machine 1 to perform deburring and polishing operations on the workpiece. The feeding method can be manual or automatic, such as using a feeding trolley or automatic feeding device; there are no restrictions here. Magnetic polishing machine 1 is a mature product, and its structure and working principle will not be described in detail here.

[0062] After any magnetic polishing machine 1 completes the deburring and polishing operation on the workpiece in the polishing barrel 8, the polishing barrel 8 on the magnetic polishing machine 1 is tilted and poured into the filter basket 2 in the corresponding material needle separation device 3, and the swing device is started to screen the needles.

[0063] After all the magnetic needles in the filter basket 2 are sieved out, the first linear slide module 41 is activated, driving the second linear slide module 42 to move horizontally until the gripping mechanism 5 on the second linear slide module 42 is above the filter box 31 corresponding to the polishing machine 1; then the second linear slide module 42 is activated, driving the gripping mechanism 5 to grip the filter basket 2 downwards, and after gripping the filter basket 2, the gripping mechanism 5 is moved upwards to a specified height via the second linear slide module 42; then the first linear slide module 41 is activated, driving the second linear slide module 42 to move horizontally until the gripping mechanism 5 on the second linear slide module 42 is above the specified position in the subsequent process; then the second linear slide module 42 is activated, driving the gripping mechanism 5 to move downwards until the filter basket 2 is placed on the two sets of chains 10 of the subsequent chain conveyor, and after the gripping mechanism 5 releases the filter basket 2, it moves upwards to a specified height via the second linear slide module 42, and finally returns to the initial position of the gripping mechanism 5 via the first linear slide module 41.

[0064] After all the magnetic needles in the filter basket 2 have been sifted out and the filter basket 2 has left the corresponding filter box 31, the third linear slide module 43 and the fourth linear slide module 44 are activated, driving the fifth linear slide module 45 to move above the filter box 31; then the fifth linear slide module 45 is activated, driving the electromagnet 6 to move above the filter box 31; then the sixth linear slide module 46 is activated, driving the electromagnet 6 to move downwards and extend into the filter box 31, energizing the electromagnet 6, at which point the electromagnet 6 will attract the magnetic needles in the filter box 31; then the sixth linear slide module 46 is activated, driving the electromagnet 6 to move upwards to the specified height. Then, the fifth linear slide module is activated, moving the electromagnet 6 to above the polishing barrel 8 corresponding to the filter box 31; then, the sixth linear slide module 46 is activated, moving the electromagnet 6 downwards into the polishing barrel 8, de-energizing the electromagnet 6, causing the magnetic needle attracted to the electromagnet 6 to fall into the polishing barrel 8, and the fallen magnetic needle can then participate in the deburring and polishing operation of the next batch of workpieces; then, the sixth linear slide module 46 is activated, moving the electromagnet 6 upwards to the specified height; then, through the actions of the fifth linear slide module 45, the third linear slide module 43, and the fourth linear slide module 44, the electromagnet 6 returns to its initial position.

[0065] The aforementioned magnetic polishing needle recycling production system can automatically separate the workpiece from the magnetic needle and reuse the separated magnetic needle. It has a high degree of automation, which greatly improves production efficiency and reduces labor intensity and labor costs. Example 2

[0066] This embodiment is designed based on the structure of the filter basket 2 described in Embodiment 1, such as... Figure 5 and Figure 7 As shown, the structure of the filter basket 2 in this embodiment includes: a filter basket frame; the structure of the filter basket frame includes: a left support plate 21 and a right support plate 22; the left support plate 21 and the right support plate 22 are connected by several connecting beams 25 to form a three-dimensional frame structure.

[0067] The filter plate 26 is encapsulated on the bottom, front and rear of the three-dimensional frame structure, and the left end of the filter plate 26 is connected to the left support plate 21, and the right end of the filter plate 26 is connected to the right support plate 22; the filter hole group is composed of the filter holes on the filter plate 26.

[0068] In this embodiment, the filter plate 26 can be a single filter plate or a combination of several filter plates. The filter plates can be joined together by fixing them to the connecting beams 25.

[0069] In this embodiment, a first support rod 27 is provided at the front of the filter basket 2, and a second support rod 28 is provided at the rear of the filter basket 2. The first support rod 27 and the second support rod 28 are at the same height and are parallel to each other, and are placed horizontally in the left and right direction. This arrangement is also to facilitate the gripping by the gripping mechanism 5 and to ensure the balance of the filter basket 2 during the transportation process of the gripping mechanism 5.

[0070] like Figure 3 , Figure 10 , Figure 12 , Figure 13 and Figure 14 As shown, the gripping mechanism 5 described in this embodiment includes a mounting base 56, on which a pair of gripping claws are provided, the pair of gripping claws being located on the left and right sides of the mounting base 5 respectively.

[0071] Each gripper has the following structure: a first gripper arm 51 and a second gripper arm 53 are respectively hinged to the mounting base 56; one end of a first connecting rod 52 is hinged to a central connecting rod 55, and the other end of the first connecting rod 52 is hinged to the upper end of the first gripper arm 51, the lower end of the first gripper arm 51 being a first hook 5011 capable of hooking the first support rod 27. One end of a second connecting rod 54 is hinged to the central connecting rod 55, and the other end of the second connecting rod 54 is hinged to the upper end of the second gripper arm 53, the lower end of the second gripper arm 53 being a second hook 5031 capable of hooking the second support rod 28. A fixing plate 57 is provided on the mounting base 56, and an oblong groove 571 is formed on the fixing plate 57, the central connecting rod 55 extending into the oblong groove 571. The fixing plate 57 can be a part of the mounting base 56, or it can be fixed to the mounting base 56 by means of threaded connection, welding, etc.

[0072] The first connecting rod 52 and the second connecting rod 54 are symmetrically distributed front to back with respect to the center of the middle connecting rod 55. The first gripper arm 51 and the second gripper arm 53 are symmetrically distributed front to back with respect to the center of the middle connecting rod 55. The first hook 5011 and the second hook 5031 are symmetrically distributed front to back with respect to the center of the middle connecting rod 55.

[0073] The mounting base 56 is provided with a gripping and releasing drive mechanism that drives the middle connecting rod 55 of a pair of gripping claws to move synchronously upward in the corresponding waist-shaped long groove 571 so that the first hook 5011 and the second hook 5013 move inward synchronously or move downward synchronously so that the first hook 5011 and the second hook 5013 open outward synchronously.

[0074] like Figure 12 As shown, the structure of the gripping and releasing drive mechanism in this embodiment is as follows: a cylinder or hydraulic cylinder 58 is fixedly mounted on the mounting base 56, with the piston rod of the cylinder or hydraulic cylinder 58 facing downwards. A bottom mounting bracket 59 is fixedly mounted on the piston rod of the cylinder or hydraulic cylinder 58, and a drive rod 50 arranged horizontally to the left and right is fixedly mounted on the bottom mounting bracket 59. Two central connecting rods 55 on the pair of gripping claws are located at the left and right ends of the drive rod 50. The two central connecting rods 55 can be fixed to the left and right ends of the drive rod 50 by means of threaded connection, welding, etc., or the two central connecting rods 55 can be integrally formed with the drive rod 50.

[0075] In order to enable the pair of gripping claws to synchronously and stably grip and release the filter basket 2, this embodiment adds a first connecting rod 510, a second connecting rod 511, a third connecting rod 512 and a fourth connecting rod 513 on the basis of the above structure.

[0076] The first gripper arm 51 is hinged to the mounting base 56 via a first hinge shaft 514. The two first hinge shafts 514 on the pair of grippers are located at the left and right ends of the first connecting rod 510. The two first hinge shafts 514 can be fixed to the left and right ends of the first connecting rod 510 by means of threaded connection, welding, etc., or the two first hinge shafts 514 can be integrally formed with the first connecting rod 510.

[0077] The second gripper arm 53 is hinged to the mounting base 56 via a second hinge shaft 515. The two second hinge shafts 515 on the pair of grippers are located at the left and right ends of the second connecting rod 511. The two second hinge shafts 515 can be fixed to the left and right ends of the second connecting rod 511 by means of threaded connection, welding, etc., or the two second hinge shafts 515 can be integrally formed with the second connecting rod 511.

[0078] The first connecting rod 52 and the first gripper arm 51 are hinged together by a third hinge shaft 516. The two third hinge shafts 516 on the pair of grippers are located at the left and right ends of the third connecting rod 512. The two third hinge shafts 516 can be fixed to the left and right ends of the third connecting rod 512 by means of threaded connection, welding, etc., or the two third hinge shafts 516 can be integrally formed with the third connecting rod 512.

[0079] The second connecting rod 54 and the second gripper arm 53 are hinged together by a fourth hinge shaft 517. The two fourth hinge shafts 517 on the pair of grippers are located at the left and right ends of the fourth connecting rod 513. The two fourth hinge shafts 517 can be fixed to the left and right ends of the fourth connecting rod 513 by means of threaded connection, welding, etc., or the two fourth hinge shafts 517 can be integrally formed with the fourth connecting rod 513.

[0080] The working process of the aforementioned grabbing mechanism 5 is as follows: When it is necessary to grasp the filter basket 2, the piston rod of the cylinder or hydraulic cylinder 58 extends downward, forcing the two central connecting rods 55 to move downward in the waist-shaped groove 571. This forces the first connecting rod 52 and the second connecting rod 54 to move inward around the central connecting rod 55. During the process of the first connecting rod 52 and the second connecting rod 54 moving inward around the central connecting rod 55, the first hook 5011 and the second hook 5031 will be forced to open outward. When the first hook 5011 hooks the first support rod 27 and the second hook 5031 hooks the second support rod 28, the grasping mechanism 5 will grasp the filter basket 2. Maintaining this state will allow the extraction and transportation of the filter basket 2 to begin.

[0081] Conversely, when it is necessary to release the gripped filter basket 2, the piston rod of the cylinder or hydraulic cylinder 58 retracts upward, forcing the two central connecting rods 55 to move upward in the waist-shaped groove 571, forcing the first connecting rod 52 and the second connecting rod 54 to open outward around the central connecting rod 55. During the process of the first connecting rod 52 and the second connecting rod 54 opening outward around the central connecting rod 55, the first hook 5011 and the second hook 5031 will be forced to close inward, so that the first hook 5011 moves away from the first support rod 27 and the second hook 5031 moves away from the second support rod 28. At this time, the filter basket 2 is disengaged from the gripping mechanism 5.

[0082] The cylinder or hydraulic cylinder 58 in the gripping mechanism 5 can be controlled by a control device to extend and retract the piston rod, so as to realize automatic control of the gripping mechanism 5. In addition, the gripping mechanism 5 is flexible and reliable in operation and can smoothly grip and release the filter basket 2. Example 3

[0083] This embodiment is designed for the structure of the oscillating device in the filter basket 2 and the needle separator 3 described in Embodiment 1.

[0084] like Figure 5 and Figure 7 As shown, the structure of the filter basket 2 in this embodiment includes: a filter basket frame; the structure of the filter basket frame includes: a left support plate 21 and a right support plate 22; the left support plate 21 and the right support plate 22 are connected by several connecting beams 25 to form a three-dimensional frame structure.

[0085] The filter plate 26 is encapsulated on the bottom, front and rear of the three-dimensional frame structure, and the left end of the filter plate 26 is connected to the left support plate 21, and the right end of the filter plate 26 is connected to the right support plate 22; the filter hole group is composed of the filter holes on the filter plate 26.

[0086] In this embodiment, the filter plate 26 can be a single filter plate or it can be composed of several filter plates spliced ​​together.

[0087] like Figure 5 and Figure 6 As shown, the structure of the swing device described in this embodiment includes: a swing frame 7 that can support the filter basket 2; A support shaft is provided at the upper center of the left end and the upper center of the right end of the swing frame 7, respectively: a left support shaft 73 and a right support shaft 74. Both support shafts are placed horizontally and coaxially. The two support shafts are supported in the filter box 31 by their respective first bearing groups, thereby suspending the swing frame 7 in the filter box 31. Either support shaft is driven by the swing drive mechanism 30. Under the drive of the swing drive mechanism 30, the swing frame 7 swings back and forth without colliding with the filter box 31.

[0088] This embodiment uses the swing drive mechanism 30 driving the left support shaft 73 as an example for explanation. Figure 5 and Figure 8 As shown, the structure of the swing drive mechanism 30 is as follows: a mounting base 32 is fixedly installed on the outer wall of the filter box 31 located at the left support shaft 73, and the first drive motor is fixed on the mounting base 32; one end of the crank 33 is fixed to the motor shaft 36 of the first drive motor, the other end of the crank 33 is hinged to one end of the intermediate connecting rod 34, the other end of the intermediate connecting rod 34 is hinged to one end of the rocker arm 35, the other end of the rocker arm 35 is fixedly connected to the corresponding support shaft, and the crank 33, the intermediate connecting rod 34, and the rocker arm 35 constitute a crank-rocker mechanism.

[0089] The crank-rocker mechanism is a type of conventional four-bar linkage, so its working principle will not be elaborated here. When the first drive motor drives the crank 33 to rotate a full circle, the rocker arm 35 swings back and forth, thus achieving the purpose of making the swing frame 7 swing back and forth. During the back and forth swing of the swing frame 7, it is equivalent to swinging the filter basket 2 back and forth to remove the magnetic needles from the filter basket 2.

[0090] like Figure 5 and Figure 6 As shown, the structure of the swing frame 7 in this embodiment includes: a left swing plate 71 and a right swing plate 72; the bottom of the left swing plate 71 and the bottom of the right swing plate 72 are connected by at least two bottom support beams 75; the front part of the left swing plate 71 and the front part of the right swing plate 72 are connected by at least one front support beam 76; the rear part of the left swing plate 71 and the rear part of the right swing plate 72 are connected by at least one rear support beam 77.

[0091] A more preferred embodiment is that there are preferably two bottom support beams 75. There is preferably one front support beam 76, typically located above the front of the left swing plate 71 and the right swing plate 72. There is preferably one rear support beam 77, typically located above the rear of the left swing plate 71 and the right swing plate 72.

[0092] A more preferred embodiment is that the front support beam 76, the rear support beam 77, and the two bottom support beams 75 are symmetrically distributed on the left and right sides of the vertical center plane of the swing frame 7 that is perpendicular to the left swing plate 71.

[0093] A more preferred embodiment is that both the left swing plate 71 and the right swing plate 72 are planar frame plate structures with several hollowed-out areas.

[0094] A more preferred embodiment is that the left swing plate 71 is symmetrically distributed with respect to the center line, and the left swing plate 71 and the right swing plate 72 have the same shape, structure and size.

[0095] The above-mentioned swing device has a lightweight overall structure and a central center of gravity, which is well balanced and conducive to the stability of left and right swinging. During the swinging of the screen needle, the workpiece in the filter basket 2 will not be thrown out of the filter basket 2.

[0096] like Figure 7 , Figure 10 and Figure 11 As shown, in this embodiment, the filter basket 2 has at least two front resting parts 23 at the front and at least two rear resting parts 24 at the rear. When the filter basket 2 is placed on the swing frame 7, the bottom of the filter basket 2 rests on each bottom support beam 75, each front resting part 23 rests on the uppermost front support beam 76, and each rear resting part 24 rests on the uppermost rear support beam 77.

[0097] The front shelving section 23 and the rear shelving section 24 have the same structure, shape and size, and can be a hook-shaped structure, shelf structure, etc.

[0098] A more preferred embodiment is that the filter basket 2 is symmetrically distributed on the left and right sides relative to the vertical center plane of the filter basket 2 that is perpendicular to the left support plate 21, and is also symmetrically distributed front and back relative to the vertical center plane of the filter basket 2 that is parallel to the left support plate 21.

[0099] A more preferred embodiment is that there are two front support portions 23, distributed on the front end of the left support plate 21 and the front end of the right support plate 22. There are two rear support portions 24, distributed on the rear end of the left support plate 21 and the rear end of the right support plate 22.

[0100] The filter basket 2 described above has a lightweight overall structure and a central center of gravity, resulting in good balance. When used in conjunction with the swing device, it exhibits excellent stability when swinging left and right, preventing tipping over. Example 4

[0101] The magnetic polishing machine 1 described in this embodiment is an existing mature product, including: a housing 11 and a turntable disposed within the housing 11, with a polishing barrel 8 mounted above the housing 11 via a frame. Several first electromagnets are spaced apart on the turntable, some of which have N poles when energized, while the remaining first electromagnets have P poles. Typically, adjacent first electromagnets have different poles. A mixture of water and polishing fluid, a suitable amount of workpiece, and a suitable amount of magnetic needles (unipolar magnetic needles) are added to the polishing barrel 8, energizing all the first electromagnets and causing the turntable to rotate. The turntable can alternate between forward and reverse rotation. During the rotation of the turntable, the magnetic needles inside the polishing barrel 8 alternately jump under the magnetic effect, continuously impacting the workpiece. Furthermore, the jumping magnetic needles driven by the first electromagnets also drive the movement of the mixture. Through the high-frequency impact of the magnetic needles and the rotation of the mixture, the workpiece is deburred and polished.

[0102] However, due to the gravity of the workpiece itself, and the flat bottom of the polishing barrel 8, it is difficult to flip the workpiece that is attached to the bottom of the polishing barrel 8. As a result, the surface of the workpiece that is attached to the bottom of the polishing barrel 8 cannot contact the magnetic needle for deburring and polishing.

[0103] This embodiment addresses the aforementioned problems by designing the polishing bucket 8 as follows: Figure 15 As shown, a number of spaced protrusions are provided on the bottom surface of the polishing barrel 8, and the concave surfaces between each protrusion are large enough for at least one magnetic needle to pass through. The diameter of a single magnetic needle is typically 0.2-0.5 mm.

[0104] The protrusion can be formed by stamping. The shape of the protrusion can be hemispherical or other shapes, wherein the protrusion is preferably hemispherical.

[0105] A better option is: such as Figure 15 As shown, the protrusions on the bottom surface of the polishing barrel 8 are composed of a central protrusion 83 and several peripheral protrusions 84 of the same shape and size. The hemispherical diameter of the central protrusion 83 is larger than that of the peripheral protrusions 84, and the peripheral protrusions 84 are evenly distributed on the bottom surface of the polishing barrel 8 except for the central protrusion 83.

[0106] At this time, the concave surfaces between the protrusions on the bottom surface of the polishing barrel 8 allow the magnetic needles to enter. The entering magnetic needles can then strike the bottom surface of the workpiece, giving the workpiece a chance to flip over. The flipped workpiece can also be struck by the magnetic needles, so the surface of the workpiece that is attached to the bottom of the polishing barrel 8 can also be struck by the magnetic needles to perform deburring and polishing operations, further improving the deburring and polishing effect of the workpiece.

[0107] Furthermore, the polishing barrel 8 is mounted on top of the housing 11 via the frame 4 in the following manner: Figure 5 and Figure 15As shown, two tilting arms 81 are fixedly installed on the polishing barrel 8, and the two tilting arms 81 are fixedly connected to the tilting rod 91. The tilting rod 91 is supported on the frame 4 by a second bearing assembly. A second drive motor 92 is fixedly installed on the frame 4, and the motor shaft of the second drive motor 92 is fixedly connected to the tilting rod 91. Driven by the second drive motor 92, the polishing barrel 8 can tilt and pour out all the material in the polishing barrel 9 into the filter basket 2 in the corresponding filter box 31.

[0108] A better option is: such as Figure 5 and Figure 15 As shown, an extended discharge end 82 is provided at the top of the polishing barrel 8. After the polishing barrel 8 is tilted, all the material inside the polishing barrel 8 is discharged through the extended discharge end 82. The filter basket 2 in the filter box 31 corresponding to the polishing barrel 8 can receive the material discharged from the extended discharge end 82. The extended discharge end 82 facilitates the transition of material from the polishing barrel 8 to the filter basket 2 in the corresponding filter box 31, and can effectively prevent material from spilling out of the filter basket 2 during the material transition process.

[0109] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any modifications or equivalent changes made based on the technical essence of the present utility model shall still fall within the scope of protection claimed by the present utility model.

Claims

1. A magnetic polishing needle recycling production system, including: At least one magnetic polishing machine, characterized in that: when the number of magnetic polishing machines is two or more, the magnetic polishing machines are arranged sequentially from front to back; It also includes: a plurality of filter baskets having a group of filter holes through which magnetic needles and mixed media can pass but workpieces cannot pass; Each magnetic polishing machine is equipped with a material needle separation device; The structure of the material needle separation device includes: a filter box with an open opening at the top and a swinging device inside the filter box; a single filter basket can be placed on the swinging device through the open opening to receive the material poured out from the polishing barrel of the corresponding magnetic polishing machine, and the magnetic needles in the filter basket are swung out and dropped into the filter box by the swinging device. Also includes: racks; The gripping mechanism is mounted on the frame via a first combined sliding device group, and the gripping mechanism can grip the filter basket at a designated position in the upstream process and place it into the corresponding filter box via the first combined sliding device group. The gripping mechanism can also grip and lift the filter basket in each filter box and transport it to a designated position in the downstream process via the first combined sliding device group. The electromagnet is mounted on the frame via a second combined sliding device assembly. The electromagnet is connected to the circuit and can be moved to the filter box of each needle separation device via the second combined sliding device assembly. When energized, the electromagnet generates a magnetic field to attract the magnetic needles in the corresponding filter box. The electromagnet can also be moved to the polishing barrel of each magnetic polishing machine via the second combined sliding device assembly. When the power is turned off, the magnetic needles attracted to the electromagnet fall into the corresponding polishing barrel.

2. The magnetic polishing needle recycling production system according to claim 1, characterized in that: The bottom surface of the filter box is an inverted triangle shape, consisting of a front sloping bottom surface and a rear sloping bottom surface, with a lower center and higher front and rear sides.

3. The magnetic polishing needle recycling production system according to claim 1, characterized in that: When the number of magnetic polishing machines is one, the designated position of the front channel is located in front of the material needle separation device, and the designated position of the rear channel is located behind the material needle separation device; When there are two or more magnetic polishing machines, the designated position of the front channel is located in front of the material needle separation device at the very front, and the designated position of the rear channel is located behind the material needle separation device at the very back. The first combined sliding device group includes: a first linear slide module and a second linear slide module; The slide rails in the first linear slide module are placed horizontally in the front-to-back direction and fixed on the frame. The slide rails in the second linear slide module are placed vertically and fixed on the slider in the first linear slide module. The second linear slide module can move forward or backward through the first linear slide module. The gripping mechanism is fixed on the slider in the second linear slide module, and the gripping mechanism can move up or down through the second linear slide module.

4. The magnetic polishing needle recycling production system according to claim 1, 2, or 3, characterized in that: Each material needle separation device is located to the left of the corresponding magnetic polishing machine; The second combined sliding device group includes: a third linear slide module, a fourth linear slide module, a fifth linear slide module, and a sixth linear slide module; The slide rails in the third linear slide module and the slide rails in the fourth linear slide module are both placed and fixed on the frame in a front-to-back horizontal direction, and the slide rails in the third linear slide module and the slide rails in the fourth linear slide module are parallel to each other. The slide rails in the fifth linear slide module are arranged horizontally from left to right, and the left side of the slide rails in the fifth linear slide module is fixed to the slider in the third linear slide module, while the right side of the slide rails in the fifth linear slide module is fixed to the slider in the fourth linear slide module. The fifth linear slide module can move forward or backward through the third and fourth linear slide modules. The slide rail in the sixth linear slide module is vertically placed and fixed on the slider in the fifth linear slide module, and the sixth linear slide module can move left or right through the fifth linear slide module. The electromagnet is fixed to the slider in the sixth linear slide module by a fixing rod, and the electromagnet can move up or down through the sixth linear slide module.

5. The magnetic polishing needle recycling production system according to claim 1, characterized in that: The filter basket structure includes: a filter basket frame; The filter basket frame structure includes: a left support plate and a right support plate; the left support plate and the right support plate are connected by several connecting beams to form a three-dimensional frame structure; The filter plate is encapsulated on the bottom, front and rear of the three-dimensional frame structure, and the left end of the filter plate is connected to the left support plate, and the right end of the filter plate is connected to the right support plate; the filter hole group is composed of the filter holes on the filter plate.

6. The magnetic polishing needle recycling production system according to claim 1 or 5, characterized in that: A first support rod is provided at the front of the filter basket, and a second support rod is provided at the rear of the filter basket. The gripping mechanism includes a mounting base, on which a pair of gripping claws are provided, the pair of gripping claws being located on the left and right sides of the mounting base respectively; Each gripper has the following structure: a first gripper arm and a second gripper arm are respectively hinged to a mounting base; one end of a first connecting rod is hinged to a central connecting rod, and the other end of the first connecting rod is hinged to the upper end of the first gripper arm, the lower end of the first gripper arm being a first hook that can hook onto the first support rod; one end of a second connecting rod is hinged to a central connecting rod, and the other end of the second connecting rod is hinged to the upper end of the second gripper arm, the lower end of the second gripper arm being a second hook that can hook onto the second support rod; a fixing plate is provided on the mounting base, and an oblong groove is formed on the fixing plate, the central connecting rod extending into the oblong groove; The first link and the second link are symmetrically distributed front and back with respect to the center of the middle connecting rod; the first gripper arm and the second gripper arm are symmetrically distributed front and back with respect to the center of the middle connecting rod; the first hook and the second hook are symmetrically distributed front and back with respect to the center of the middle connecting rod. The mounting base is provided with a gripping and releasing drive mechanism that drives the middle connecting rod of a pair of gripping claws to move synchronously upward in the corresponding waist-shaped slot so that the first and second claws move synchronously inward or move synchronously downward so that the first and second claws open synchronously outward.

7. The magnetic polishing needle recycling production system according to claim 6, characterized in that: The structure of the gripping and releasing drive mechanism is as follows: a cylinder or hydraulic cylinder is fixedly installed on the mounting base, the piston rod of the cylinder or hydraulic cylinder faces downward, a bottom mounting bracket is fixedly installed on the piston rod of the cylinder or hydraulic cylinder, a drive rod arranged horizontally to the left and right is fixedly installed on the bottom mounting bracket, and two central connecting rods on the pair of gripping claws are located at the left and right ends of the drive rod.

8. The magnetic polishing needle recycling production system according to claim 6, characterized in that: The first gripper arm is hinged to the mounting base via a first hinge shaft, and the two first hinge shafts on the pair of gripping claws are located at the left and right ends of the first connecting rod. The second gripper arm is hinged to the mounting base via a second hinge shaft, and the two second hinge shafts on the pair of gripping claws are located at the left and right ends of the second connecting rod. The first connecting rod is hinged to the first gripper arm via a third hinge axis, and the two third hinge axes on the pair of grippers are located at the left and right ends of the third connecting rod. The second connecting rod is hinged to the second gripper arm via a fourth hinge shaft, and the two fourth hinge shafts on the pair of grippers are located at the left and right ends of the fourth connecting rod.

9. The magnetic polishing needle recycling production system according to claim 1, characterized in that: The structure of the swing device includes: a swing frame capable of supporting the filter basket; A support shaft is provided at the upper center of the left end and the upper center of the right end of the swing frame. The two support shafts are placed horizontally and are coaxial. The two support shafts are supported in the filter box by their respective first bearing groups, thereby suspending the swing frame in the filter box. Either support shaft is driven by a swing drive mechanism. Under the drive of the swing drive mechanism, the swing frame swings back and forth.

10. The magnetic polishing needle recycling production system according to claim 9, characterized in that: The structure of the swing drive mechanism is as follows: a mounting base is fixedly installed on the outer wall of the filter box located at any one of the support shafts, and the first drive motor is fixed on the mounting base; one end of the crank is fixed to the motor shaft of the first drive motor, the other end of the crank is hinged to one end of the intermediate connecting rod, the other end of the intermediate connecting rod is hinged to one end of the rocker arm, the other end of the rocker arm is fixedly connected to the corresponding support shaft, and the crank, intermediate connecting rod, and rocker arm constitute a crank-rocker mechanism.

11. The magnetic polishing needle recycling production system according to claim 9 or 10, characterized in that: The structure of the swing frame includes: a left swing plate and a right swing plate; the bottom of the left swing plate and the bottom of the right swing plate are connected by at least two bottom support beams; the front part of the left swing plate and the front part of the right swing plate are connected by at least one front support beam; the rear part of the left swing plate and the rear part of the right swing plate are connected by at least one rear support beam. The filter basket has at least two front resting parts at the front and at least two rear resting parts at the rear. When the filter basket is placed on the swing frame, the bottom of the filter basket rests on each bottom support beam, each front resting part rests on the uppermost front support beam, and each rear resting part rests on the uppermost rear support beam.

12. The magnetic polishing needle recycling production system according to claim 11, characterized in that: There are two front support sections, located at the front end of the left support plate and the front end of the right support plate, respectively. There are two rear support sections, located at the rear ends of the left and right support plates, respectively.

13. The magnetic polishing needle recycling production system according to claim 1, characterized in that: The magnetic polishing machine has two rotating arms fixedly installed on the polishing barrel, which are fixedly connected to a rotating rod. The rotating rod is supported on the frame in a horizontal position via a second bearing assembly. A second drive motor is fixedly installed on the frame, and the motor shaft of the second drive motor is fixedly connected to the rotating rod. Driven by the second drive motor, the polishing barrel can be tilted and poured into the filter basket in the corresponding filter box. The bottom surface of the polishing barrel has a number of spaced protrusions, and the concave surface between each protrusion can allow at least one magnetic needle to pass through. The polishing barrel has an extended discharge end at the top left. After the polishing barrel is tilted, all the material inside the polishing barrel is discharged through the extended discharge end, and the filter basket in the corresponding filter box can receive the material discharged from the extended discharge end.