A power battery thermal management test bench
Patent Information
- Application Number
- CN202521643344.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-04
AI Technical Summary
[0005]本实用新型的目的是为了解决现有技术在对动力电池组进行试验时,连贯性较差,从而导致动力电池组测试效率较低的问题,而提出的一种动力电池热管理测试试验台
本实用新型通过试验仓、盖板、电机、螺纹杆、螺纹板、第一L形板、连接柱、承载板、导向板以及夹持机构之间配合,不但能够对动力电池组进行密封测试,保证测试数据的准确性,而且能够自动取放动力电池组,并且在将动力电池组放入试验仓的内部时,能够自动对动力电池组进行固定,在将动力电池组从试验仓的内部取出时,能够自动解除对动力电池组的固定,从而能够有效提升动力电池组测试过程中的连贯性,进而能够提升动力电池组的测试效率。
Smart Images

Figure CN224651528U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery thermal management technology, and in particular to a test bench for power battery thermal management. Background Technology
[0002] With the rapid development of the new energy vehicle industry, the performance and safety of power batteries, as core components, have attracted much attention. The thermal management system of a power battery plays a crucial role in maintaining the battery pack within a suitable operating temperature range, preventing safety issues caused by overheating, extending battery life, and ensuring the driving range and reliability of new energy vehicles. Against this backdrop, a power battery thermal management test bench has emerged, which conducts comprehensive performance tests on the power battery thermal management system by simulating various operating conditions.
[0003] A power battery thermal management test bench with publication number CN221841177U includes a test bench, a test chamber fixed on the top of the test bench, a temperature mechanism on the test chamber for controlling the temperature inside the test chamber, and a humidity mechanism on the test bench for controlling the humidity inside the test chamber. The temperature mechanism includes: an adjustment component, a crossbeam set inside the test chamber, with slides slidably installed at both ends of the crossbeam; a temperature component, a plate fixed to the inner wall of the slide, a liquid pipe installed inside the plate, and a heat-conducting plate fixed on the plate.
[0004] The aforementioned device can perform sealing tests on power battery packs to ensure the accuracy of test data. However, when testing power battery packs, the device cannot automatically pick up and put in the power battery packs. After placing the battery pack inside the test chamber, it is necessary to rotate the lead screw to fix the power battery pack. When it is necessary to remove the power battery pack, it is necessary to rotate the lead screw in the opposite direction to release the fixation of the power battery pack. The whole process is not very consistent, resulting in low testing efficiency of power battery packs. Utility Model Content
[0005] The purpose of this invention is to solve the problem that the existing technology has poor continuity in testing power battery packs, resulting in low testing efficiency, and proposes a power battery thermal management test bench.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A power battery thermal management test bench includes a test bench, a test chamber with a front opening fixedly installed on the upper surface of the test bench, a cover plate covering the front of the test chamber, a support plate fixedly connected to the inner top wall of the test chamber, a threaded rod rotatably installed between the support plate and the test chamber, a threaded plate threadedly connected to the outer surface of the threaded rod, first L-shaped plates fixedly connected to both sides of the threaded plate, connecting columns fixedly connected to the front of the two first L-shaped plates, the other end of the connecting columns fixedly connected to the cover plate, a support plate for supporting a power battery pack fixedly connected to the bottom surface of the threaded plate, a guide plate fixedly connected to the inner bottom wall of the test chamber and slidably connected inside the support plate, and a clamping mechanism for fixing the power battery pack provided above the support plate.
[0007] Preferably, a motor is installed inside the test chamber, and the output end of the motor is fixedly connected to one end of a threaded rod.
[0008] Preferably, the clamping mechanism includes two U-shaped plates, each with a second L-shaped plate fixedly connected to its bottom surface, a second support plate fixedly connected to the side of each of the two second L-shaped plates that is close to each other, a spring fixedly connected to the side of each of the two second support plates that is close to each other, a third support plate fixedly connected to the end of each of the two springs that is close to each other, and the two third support plates fixedly connected inside the test chamber.
[0009] Preferably, each of the two second support plates has a guide post fixedly connected to one side of each other, and the other end of the guide post slides through the third support plate.
[0010] Preferably, two first support plates are fixedly connected to both sides of the test bench, and a U-shaped plate is slidably connected between the two first support plates. Clamping plates are fixedly connected to the sides of the two U-shaped plates that are close to each other.
[0011] Preferably, a second wedge plate is fixedly connected inside each of the two U-shaped plates, and a first wedge plate adapted to the second wedge plate is fixedly connected to the front of each of the two first L-shaped plates.
[0012] Preferably, the test chamber has two T-shaped baffles fixedly connected inside for blocking the power battery pack.
[0013] Compared with the prior art, this utility model provides a power battery thermal management test bench, which has the following beneficial effects: This invention, through the cooperation of a test chamber, cover plate, motor, threaded rod, threaded plate, first L-shaped plate, connecting column, bearing plate, guide plate, and clamping mechanism, not only enables sealing tests on power battery packs, ensuring the accuracy of test data, but also allows for automatic loading and unloading of power battery packs. Furthermore, it automatically secures the power battery pack when placed inside the test chamber and automatically releases it when removed, thus effectively improving the continuity of the power battery pack testing process and consequently increasing testing efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the interior of the test chamber of this utility model.
[0016] Figure 3 This is a schematic diagram of the structure of the hidden test bench and test chamber of this utility model.
[0017] Figure 4 This is a schematic diagram showing the connection between the U-shaped plate and the clamping plate of this utility model.
[0018] Figure 5 This is a schematic diagram showing the connection between the first wedge plate and the second wedge plate of this utility model.
[0019] In the picture: 1. Test bench; 2. Test chamber; 3. Cover plate; 4. Motor; 5. Threaded rod; 6. Threaded plate; 7. First L-shaped plate; 8. First wedge plate; 9. First support plate; 10. U-shaped plate; 11. Second wedge plate; 12. Second L-shaped plate; 13. Second support plate; 14. Third support plate; 15. Spring; 16. Guide column; 17. Clamping plate; 18. Bearing plate; 19. Guide plate; 20. Connecting column; 21. T-shaped baffle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-5A power battery thermal management test bench includes a test bench 1, a test chamber 2 with a front opening fixedly installed on the upper surface of the test bench 1, a cover plate 3 covering the front of the test chamber 2, and a heating plate, a temperature sensor, a humidity sensor, a humidifier and a dehumidifier installed inside the test bench 1, so as to control the temperature and humidity inside the test bench 1, and thus to conduct comprehensive performance tests on the power battery pack under various environments.
[0022] A support plate is fixedly connected to the top wall of the test chamber 2. A threaded rod 5 is rotatably installed between the support plate and the test chamber 2. A threaded plate 6 is threadedly connected to the outer surface of the threaded rod 5. First L-shaped plates 7 are fixedly connected to both sides of the threaded plate 6. Connecting posts 20 are fixedly connected to the front of the two first L-shaped plates 7. The other end of the connecting posts 20 is fixedly connected to the cover plate 3. A support plate 18 for supporting the power battery pack is fixedly connected to the bottom surface of the threaded plate 6. A guide plate 19 is fixedly connected to the bottom wall of the test chamber 2, and the guide plate 19 is slidably connected inside the support plate 18. The test chamber 2 is equipped with a motor 4. The output end of the motor 4 is fixedly connected to one end of the threaded rod 5. When the motor 4 is controlled to rotate in the forward direction, the motor 4 can drive the threaded rod 5 to rotate in the forward direction. The forward rotation of the threaded rod 5 can drive the threaded plate 6 to move forward along the threaded rod 5. When the motor 4 is controlled to rotate in the reverse direction, the motor 4 can drive the threaded rod 5 to rotate in the reverse direction. The reverse rotation of the threaded rod 5 can drive the threaded plate 6 to move backward along the threaded rod 5. The movement of the threaded plate 6 can drive the bearing plate 18 and the cover plate 3 to move accordingly, thereby realizing the automatic loading and unloading of the power battery pack.
[0023] A clamping mechanism for fixing the power battery pack is provided above the support plate 18. The clamping mechanism includes two U-shaped plates 10. The bottom surfaces of the two U-shaped plates 10 are fixedly connected to a second L-shaped plate 12. The sides of the two second L-shaped plates 12 that are close to each other are fixedly connected to a second support plate 13. The sides of the two second support plates 13 that are close to each other are fixedly connected to a spring 15. The ends of the two springs 15 that are close to each other are fixedly connected to a third support plate 14. The two third support plates 14 are fixedly connected inside the test chamber 2. The movement of the U-shaped plates 10 can drive the second L-shaped plates 12 and the second support plates 13 to move accordingly. When the U-shaped plates 10 move outward, they can stretch the springs 15.
[0024] The two second support plates 13 are fixedly connected to guide posts 16 on their sides that are close to each other, and the other end of the guide posts 16 slides through the third support plate 14. By setting the guide posts 16, the U-shaped plate 10 and the second L-shaped plate 12 can be prevented from deviating from their direction during movement.
[0025] Two first support plates 9 are fixedly connected to both sides of the test bench 1, and a U-shaped plate 10 is slidably connected between the two first support plates 9. A clamping plate 17 is fixedly connected to the side of the two U-shaped plates 10 that is close to each other. The upper and lower surfaces of the U-shaped plates 10 are provided with protruding strips, and the interior of the first support plate 9 is provided with a sliding groove that matches the protruding strip.
[0026] The interior of each of the two U-shaped plates 10 is fixedly connected with a second wedge plate 11. The front of each of the two first L-shaped plates 7 is fixedly connected with a first wedge plate 8 that is adapted to the second wedge plate 11. The interior of the test chamber 2 is fixedly connected with two T-shaped baffles 21 for blocking the power battery pack. During the test of the power battery pack, the inclined surface of the first wedge plate 8 is in contact with the inclined surface of the second wedge plate 11. At this time, the first wedge plate 8 moves forward, which can drive the second wedge plate 11 to move outward.
[0027] When testing the power battery pack, the power battery pack is first placed on the support plate 18. Then, the motor 4 is started, causing the threaded rod 5 to rotate in the opposite direction. The reverse rotation of the threaded rod 5 can move the threaded plate 6, the support plate 18, the first wedge plate 8, the cover plate 3, and the power battery pack into the test chamber 2. When the power battery pack on the support plate 18 moves to contact the T-shaped baffle 21, the support plate 18 continues to move inward, which can drive the first wedge plate 8 to move inward. At this time, the power battery pack will not move with it. During the inward movement of the first wedge plate 8, under the action of the spring 15, the second wedge plate 11 will move inward, always sticking to the first wedge plate 8. The inward movement of the second wedge plate 11 can drive the U-shaped plate 10 and the second L-shaped plate 12 to move inward. When the support plate 18 and the first wedge plate 8 move inward to the maximum extent, the two clamping plates 17 will clamp the power battery pack, and the cover plate 3 will cover the front of the test chamber 2, blocking the opening of the test chamber 2. At this time, the power battery pack can be tested.
[0028] After the test is completed, start motor 4, which drives threaded rod 5 to rotate forward. The forward rotation of threaded rod 5 can drive threaded plate 6, bearing plate 18, cover plate 3 and first wedge plate 8 to move outward. The outward movement of first wedge plate 8 can squeeze second wedge plate 11 to move outward. The outward movement of second wedge plate 11 can drive clamping plate 17 to move outward and stretch spring 15, thereby releasing the fixation of power battery pack. Then, the bearing plate 18 and first wedge plate 8 continue to move outward, which can drive power battery pack to move outward, thereby automatically removing power battery pack.
[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A power battery thermal management test bench, comprising a test bench (1), characterized in that: The test bench (1) has a test chamber (2) with a front opening fixedly installed on its upper surface. The test chamber (2) is covered with a cover plate (3). A support plate is fixedly connected to the inner top wall of the test chamber (2). A threaded rod (5) is rotatably installed between the support plate and the test chamber (2). A threaded plate (6) is threadedly connected to the outer surface of the threaded rod (5). A first L-shaped plate (7) is fixedly connected to both sides of the threaded plate (6). A connecting column (20) is fixedly connected to the front of both first L-shaped plates (7). The other end of the connecting column (20) is fixedly connected to the cover plate (3). A support plate (18) for carrying the power battery pack is fixedly connected to the bottom surface of the threaded plate (6). A guide plate (19) is fixedly connected to the inner bottom wall of the test chamber (2). The guide plate (19) is slidably connected inside the support plate (18). A clamping mechanism for fixing the power battery pack is provided above the support plate (18).
2. The power battery thermal management test bench according to claim 1, characterized in that, The test chamber (2) is equipped with a motor (4), and the output end of the motor (4) is fixedly connected to one end of the threaded rod (5).
3. The power battery thermal management test bench according to claim 1, characterized in that, The clamping mechanism includes two U-shaped plates (10), and a second L-shaped plate (12) is fixedly connected to the bottom surface of each of the two U-shaped plates (10). A second support plate (13) is fixedly connected to the side of each of the two second L-shaped plates (12) that is close to each other. A spring (15) is fixedly connected to the side of each of the two second support plates (13) that is close to each other. A third support plate (14) is fixedly connected to the end of each of the two springs (15) that is close to each other. The two third support plates (14) are fixedly connected inside the test chamber (2).
4. The power battery thermal management test bench according to claim 3, characterized in that, The two second support plates (13) are fixedly connected to guide posts (16) on their sides that are close to each other, and the other end of the guide post (16) slides through the third support plate (14).
5. The power battery thermal management test bench according to claim 4, characterized in that, The test bench (1) has two first support plates (9) fixedly connected to both sides, and the U-shaped plate (10) is slidably connected between the two first support plates (9). The two U-shaped plates (10) are fixedly connected to a clamp (17) on the side that is close to each other.
6. The power battery thermal management test bench according to claim 5, characterized in that, The interior of each of the two U-shaped plates (10) is fixedly connected with a second wedge plate (11), and the front of each of the two first L-shaped plates (7) is fixedly connected with a first wedge plate (8) that is adapted to the second wedge plate (11).
7. The power battery thermal management test bench according to claim 1, characterized in that, The test chamber (2) has two T-shaped baffles (21) fixedly connected inside to block the power battery pack.
Citation Information
Patent Citations
Test bench for thermal management test of power battery
CN221841177U