Air compressor with monitoring function

Abstract

The utility model provides an air compressor with monitoring function belongs to air compressor technical field. It solved the problem that the existing gas tank monitoring effect is bad. The air compressor with monitoring function, including the gas tank main part and setting in the gas tank main part with its connection compressor main body, and the gas tank main part is provided with the detection table no.

Description

Technical Field

[0001] This utility model belongs to the field of air compressor technology and relates to an air compressor with monitoring function. Background Technology

[0002] An air compressor, also known as an air pressurizer, is a machine that compresses air to increase gas pressure or transport gas. The air tank is a crucial component of the air compressor, balancing fluctuations between compressor output and air demand. When air consumption is uneven, the air tank releases stored compressed air, reducing frequent loading and unloading of the compressor and preventing drastic pressure fluctuations, thus ensuring a stable air supply. It can also serve as a backup air source, supporting short-term operation or safe shutdown of critical equipment, preventing production interruptions or equipment damage. Therefore, it is essential to constantly monitor the pressure within the air tank to ensure its proper functioning. However, in actual use, pressure is typically monitored using a pressure gauge, which requires manual observation. If this is not done carefully, unexpected situations can occur. Furthermore, this single monitoring method cannot provide timely information if the pressure gauge malfunctions, thus failing to meet usage requirements. Summary of the Invention

[0003] The purpose of this invention is to address the aforementioned problems in the existing technology by providing an air compressor with a high degree of intelligence and the ability to perform dual detection.

[0004] The objective of this utility model can be achieved through the following technical solution: An air compressor with monitoring function includes a gas tank body and a compressor body disposed on and connected to the gas tank body. A first gauge connected to the gas tank body and used to detect the pressure inside the gas tank body is disposed on the gas tank body. The gas tank body and the first gauge are connected via a connecting unit. A second gauge, also used to detect pressure changes, is disposed on the outer peripheral wall of the gas tank body and connected to it. The second gauge is also connected to the gas tank body via a connecting unit. The gas tank body also has a control box connected to and cooperating with the first and second gauges, which sends the data from the first and second gauges to the terminal equipment.

[0005] In the aforementioned air compressor with monitoring function, the connection unit includes a valve body with an inlet and an outlet, a valve core disposed within the valve body and cooperating therewith, and a valve stem disposed on the valve body for controlling the opening and closing of the valve core. The inlet of the valve body is connected to the main body of the air tank, and the outlet of the valve body is connected to the corresponding test gauge one and test gauge two.

[0006] In the aforementioned air compressor with monitoring function, a solenoid valve is provided on the valve body and connected thereto for controlling the rotation of the valve stem.

[0007] In the aforementioned air compressor with monitoring function, a replenishment unit for replenishing gas is provided on the main body of the gas tank. The replenishment unit consists of a gas source, a replenishment pipe, and a mounting bracket. The mounting bracket is provided on and connected to the main body of the gas tank, and the replenishment pipe is provided on and connected to the mounting bracket. The gas source is located on one side of the main body of the gas tank and is connected to the replenishment pipe. The gas source is controlled to open and close via a control box. The replenishment pipe is connected to the outlet in the corresponding valve body via a connecting pipe, and a control valve for controlling the opening and closing of the connecting pipe is provided on the connecting pipe.

[0008] Compared with existing technologies, this air compressor with monitoring function can be intelligently controlled by setting up a detection gauge 1, a detection gauge 2 and a connection unit. At the same time, when data inconsistencies occur, it can intelligently determine whether there is a problem with the main body of the air tank or whether there is a problem with the detection gauge 1. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the main structure of an air compressor with monitoring capabilities.

[0010] In the diagram: 1. Gas tank body; 2. Inspection gauge 1; 3. Connection unit; 4. Inspection gauge 2; 5. Control box; 6. Supplementary pipe; 7. Mounting bracket. Detailed Implementation

[0011] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0012] like Figure 1As shown, this air compressor with monitoring function includes a gas tank body 1 and a compressor body mounted on and connected to the gas tank body 1. A pressure gauge 2 connected to the gas tank body 1 is installed on the gas tank body 1 for detecting the internal pressure. The gas tank body 1 and pressure gauge 2 are connected via a connecting unit 3. A pressure gauge 4 connected to the outer peripheral wall of the gas tank body 1 for detecting pressure changes is also installed on the outer peripheral wall of the gas tank body 1. This pressure gauge 4 is also connected to the gas tank body 1 via the connecting unit 3. The gas tank body 1 also has a device connected to and cooperating with pressure gauges 2 and 4, which sends the data from pressure gauges 2 and 4 to a control box 5 of a terminal device. The control box 5 then judges the data, and if the data exceeds a set threshold... When the reading falls within or below a set range, an alarm can be sent to a terminal device, such as a mobile phone or computer. The connection unit 3 includes a valve body with an inlet and an outlet, a valve core housed within the valve body and cooperating with it, and a valve stem mounted on the valve body for controlling the opening and closing of the valve core. The inlet of the valve body is connected to the gas tank body 1, and the outlet of the valve body is connected to corresponding gauge 1 2 and gauge 2 4. Through this connection unit 3, the valve body located at gauge 1 2 is in a normally open state, allowing gauge 1 2 to read changes within the gas tank body 1. A solenoid valve connected to the valve body and used to control the rotation of the valve stem is installed on the valve body. When the data read by gauge 1 2 shows a change outside the set range, the valve body at gauge 2 4 opens the connection unit 3 via the solenoid valve, allowing the reading to be released from the gas tank body. The detection gauge 2 (4) can detect the data inside the gas tank body 1 and compare it with the data from detection gauge 1 (2). When they are inconsistent, but the data from detection gauge 2 (4) matches the set data, it indicates that detection gauge 1 (2) may be damaged. When the data matches, the gas tank body 1 may indeed have a problem. After triggering a manual alarm, a remote manual judgment can be made to determine whether to shut down the machine. The gas tank body 1 is equipped with a replenishment unit connected to it for replenishing gas. The replenishment unit consists of a gas source, a replenishment pipe 6, and a mounting bracket 7. The mounting bracket 7 is set on and connected to the gas tank body 1, and the replenishment pipe 6 is set on and connected to the mounting bracket 7. The gas source is located on one side of the gas tank body 1 and connected to the replenishment pipe 6. The gas source is controlled by the control box 5. The replenishment pipe 6 is connected to the outlet in the corresponding valve body via a connecting pipe. A control valve for controlling the opening and closing of the connecting pipe is installed on the connecting pipe. This control valve includes a valve body, valve stem, valve core, and solenoid valve. The solenoid valve intelligently controls the opening and closing of the control valve. When the reading on gauge 4 is below the set range, gas can be injected into the gas tank body 1 by remotely controlling the opening and closing of the control valve, thus bringing the gas tank body 1 into a stable operating state. Once the gas tank body 1 is stable, the control valve is shut off. If gauge 4 detects a value below the set range within a certain range, it can be determined that there is a problem with the gas tank body 1, and it can be remotely controlled to stop operation. If no data outside the set range is detected within a certain range, it is considered to be in normal operation.This allows the connection unit 3 at remote control gauge 2 (4) to be shut down, enabling gauge 2 (1) to continue operating normally. The aforementioned gas source can only serve as a short-term gas replenishment; manual repair is still required if the main body of the gas tank (1) malfunctions.

[0013] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0014] Although this document uses terms such as "etc." extensively, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this invention; interpreting them as any additional limitation would contradict the spirit of this invention.

Claims

1. An air compressor with monitoring function, comprising a gas tank body (1) and a compressor body disposed on and connected to the gas tank body (1), wherein a gauge (2) connected to the gas tank body (1) and used to detect the pressure inside the gas tank body (1) is disposed on the gas tank body (1), characterized in that, The gas tank body (1) is connected to the first test gauge (2) via a connecting unit (3). The outer peripheral wall of the gas tank body (1) is provided with a second test gauge (4) which is connected to it and is also used to detect pressure changes. The second test gauge (4) is also connected to the gas tank body (1) via a connecting unit (3). The gas tank body (1) is also provided with a control box (5) of the terminal equipment that is connected to it and cooperates with the first test gauge (2) and the second test gauge (4) to send the data of the first test gauge (2) and the second test gauge (4) to it.

2. An air compressor with monitoring function according to claim 1, characterized in that, The connection unit (3) includes a valve body with an inlet and an outlet, a valve core disposed in the valve body and cooperating therewith, and a valve stem disposed on the valve body and used to control the opening and closing of the valve core. The inlet of the valve body is connected to the gas tank body (1), and the outlet of the valve body is connected to the corresponding test gauge 1 (2) and test gauge 2 (4).

3. An air compressor with monitoring function according to claim 2, characterized in that, The valve body is equipped with a solenoid valve connected to it and used to control the rotation of the valve stem.

4. An air compressor with monitoring function according to claim 3, characterized in that, The gas tank body (1) is provided with a replenishment unit connected to it for replenishing gas. The replenishment unit consists of a gas source, a replenishment pipe (6) and a mounting bracket (7). The mounting bracket (7) is provided on the gas tank body (1) and connected to it. The replenishment pipe (6) is provided on the mounting bracket (7) and connected to it. The gas source is located on one side of the gas tank body (1) and connected to the replenishment pipe (6). The gas source is controlled to open and close by a control box (5). The replenishment pipe (6) is connected to the outlet in the corresponding valve body through a connecting pipe. A control valve for controlling the opening and closing of the connecting pipe is provided on the connecting pipe.

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