A biasing barrel rotary filling apparatus
Patent Information
- Application Number
- CN202521932080.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0003]目前,油漆稀释剂在灌装的过程中,主要还是采用人工灌装的方式,工人手持进料管,进料管的出液端插入偏向桶的进料口端,接着,打开进料管上的阀门,以此方式进行灌装,但是,采用人工灌装的方式,不仅耗费较多的劳动力,人工成本增加,而且,效率较低,自动化程度较低,不利于企业进行大规模生产,基于此,我们提出一种偏向桶旋转灌装设备
[0017] Compared with existing technologies, this utility model, by incorporating a conveying mechanism, a rotating mechanism, a lifting mechanism, and a filling mechanism, enables automatic filling of paint thinner. No manual assistance is required during the filling process, thus reducing labor costs and labor intensity. Furthermore, the high degree of automation of this equipment improves the filling efficiency of paint thinner, facilitating large-scale production for enterprises and demonstrating strong practicality.
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Figure CN224716371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling equipment technology, and in particular to a deflecting barrel rotation filling device. Background Technology
[0002] Paint thinner is a liquid solvent used to reduce the viscosity of paint and improve its flowability. It is mainly divided into two categories: active and inactive. Its functions include adjusting the consistency of the paint during application, improving coating adhesion, and cleaning oil stains from parts. Its composition must be compatible with the type of paint. Common types include hydrocarbons (toluene, xylene), esters (ethyl acetate), ketones (acetone), alcohols (ethanol), and alcohol ether solvents.
[0003] Currently, paint thinner is mainly filled manually. Workers hold the feed pipe, insert the liquid outlet of the feed pipe into the feed port of the biased container, and then open the valve on the feed pipe to carry out the filling. However, manual filling not only consumes a lot of labor and increases labor costs, but also has low efficiency and low automation, which is not conducive to large-scale production. Based on this, we propose a biased container rotary filling device. Utility Model Content
[0004] In view of the shortcomings of the existing technology, this utility model provides a biased barrel rotation filling device, which, after development, can effectively solve the problems mentioned in the background technology.
[0005] The technical solution of this utility model is as follows:
[0006] A deflecting barrel rotary filling device includes a frame, a conveying mechanism, a rotating mechanism, a lifting mechanism, and a filling mechanism; the conveying mechanism is screwed to the inner bottom of the frame, the rotating mechanism is screwed to the middle of the top surface of the conveying mechanism, the lifting mechanism is screwed to the inner top of the frame, and the filling mechanism is screwed to the moving end of the lifting mechanism.
[0007] The rotating mechanism includes an active rotating device and an auxiliary rotating device. The top surface of the conveying mechanism is screwed with the active rotating device and the auxiliary rotating device respectively. The active rotating device includes a first driving device and a driving wheel. The moving end of the first driving device is driven and connected to the driving wheel. The auxiliary rotating device includes a second driving device, a first driven wheel and a second driven wheel. The moving end of the second driving device is driven and connected to the first driven wheel and the second driven wheel respectively.
[0008] The lifting mechanism includes a first lifting device and a second lifting device. The first lifting device is screwed onto the frame and includes a first lifting drive device and a lifting frame. The moving end of the first lifting drive device is screwed onto the lifting frame. The second lifting device includes a second lifting drive device and a lifting plate. One end of the lifting frame is screwed onto the second lifting drive device, and the moving end of the second lifting drive device is screwed onto the lifting plate.
[0009] The filling mechanism includes a first lifting cylinder, a second lifting cylinder, a switch rod, a feed pipe, and a feed connecting pipe. The first lifting cylinder is screwed onto the inner top of the lifting plate. The second lifting cylinder is screwed onto the push rod end of the first lifting cylinder. The switch rod is screwed onto the push rod end of the second lifting cylinder. A plug is screwed onto the bottom of the switch rod. The feed pipe is screwed onto the bottom end of the lifting plate. The switch rod and the plug are inserted into the feed pipe. A feed connecting pipe is welded to one end of the feed pipe. The feed connecting pipe is connected to the feed pipe. An outlet is integrally formed at the bottom of the feed pipe.
[0010] Furthermore, the conveying mechanism is a chain conveyor.
[0011] Furthermore, the first driving device includes a first connecting plate, a first driving motor, a first reducer, a pulley, a first pushing cylinder, a first slide rail, and a first sliding plate. The first connecting plate is screwed onto the frame on the top surface of the chain conveyor. The first pushing cylinder is screwed onto the top surface of the first connecting plate. The push rod end of the first pushing cylinder is screwed onto the first sliding plate. The top surfaces of the first connecting plate are also screwed onto both ends of the first slide rail. The first slide rail and the first sliding plate are slidably connected. The first driving motor is screwed onto one end of the top surface of the first sliding plate. The moving end of the first driving motor is driven by the first reducer. The moving end of the first reducer is driven by the pulley. The other end of the pulley is driven by the drive wheel.
[0012] Furthermore, the second driving device includes a second connecting plate, a second pushing cylinder, a second slide rail, a second sliding plate, and a second connecting frame. The second connecting plate is screwed onto the frame on the top surface of the chain conveyor. The second pushing cylinder is screwed onto the top surface of the second connecting plate. The push rod end of the second pushing cylinder is screwed onto the second connecting frame. The two ends of the top surface of the second connecting plate are also screwed onto the second slide rail. The second slide rail and the second sliding plate are slidably connected. The second sliding plate is screwed and fixed to the second connecting frame. The interior of the second connecting frame is rotatably connected to a first driven wheel and a second driven wheel, respectively.
[0013] Furthermore, the first lifting drive device includes a first lifting drive motor, a first lifting reducer, and a first lifting rod. An outer frame is screwed to the inner top of the frame. The first lifting drive motor is screwed to the top surface of the outer frame. The first lifting drive motor is driven by the first lifting reducer at its moving end. The first lifting reducer is driven by the first lifting rod at its moving end. A lifting frame is screwed to the other end of the first lifting rod. The lifting frame is located inside the outer frame.
[0014] Furthermore, the second lifting drive device includes a second lifting push cylinder and a push plate. The second lifting push cylinder is screwed onto the lifting frame, and the push rod end of the second lifting push cylinder is screwed onto the push plate. The push plate is screwed and fixed to the lifting plate. A slide rail may also be screwed onto the second lifting push cylinder, and a slider is screwed onto the back of the lifting plate. The slide rail and the slider are slidably connected. It can be understood that adding the slide rail and slider makes the up-and-down movement of the lifting plate more stable.
[0015] Furthermore, the filling mechanism also includes a fixed plate, a third push cylinder, and a proximity switch. The fixed plate is screwed to the bottom of the lifting frame and to the end near the feed pipe. The third push cylinder is screwed to the fixed plate, and the proximity switch is screwed to the push rod end of the third push cylinder.
[0016] The beneficial effects of this utility model are as follows:
[0017] Compared with existing technologies, this utility model, by incorporating a conveying mechanism, a rotating mechanism, a lifting mechanism, and a filling mechanism, enables automatic filling of paint thinner. No manual assistance is required during the filling process, thus reducing labor costs and labor intensity. Furthermore, the high degree of automation of this equipment improves the filling efficiency of paint thinner, facilitating large-scale production for enterprises and demonstrating strong practicality. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a structural schematic diagram of another aspect of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the second lifting device connected to the filling mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the rotating mechanism of this utility model;
[0022] Figure 5 This is a schematic diagram of the structure of the rotating mechanism of this utility model from another side.
[0023] Figure 6This is a schematic diagram of the structure of the lifting mechanism connecting the filling mechanism of this utility model;
[0024] Figure 7 This is a structural schematic diagram of the lifting mechanism connecting to the filling mechanism on the other side of the present invention.
[0025] In the diagram, 1. Conveying mechanism; 2. Rotating mechanism; 3. Lifting mechanism; 4. Filling mechanism; 5. Active rotating device; 6. Auxiliary rotating device; 7. First driving device; 8. Driving wheel; 9. Second driving device; 10. First driven wheel; 11. Second driven wheel; 12. First lifting device; 13. Second lifting device; 14. First lifting drive device; 15. Lifting frame; 16. Second lifting drive device; 17. Lifting plate; 18. First lifting cylinder; 19. Second lifting cylinder; 20. Switch rod; 21. Feed pipe; 22. 23. Feed connection pipe; 24. Discharge port; 25. First connecting plate; 26. First drive motor; 27. First push cylinder; 28. First slide rail; 29. First sliding plate; 30. Second connecting plate; 31. Second push cylinder; 32. Second slide rail; 33. Second sliding plate; 34. Second connecting frame; 35. First lifting drive motor; 36. First lifting reducer; 37. First lifting rod; 38. Outer frame; 39. Second lifting push cylinder; 40. Push plate; 41. Fixed plate; 42. Third push cylinder; 43. Proximity switch. Detailed Implementation
[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings:
[0027] like Figure 1-7 As shown,
[0028] A rotary filling device for biased containers includes a frame (not shown in the figure, located outside the whole machine, used for fixing various mechanisms), a conveying mechanism 1, a rotating mechanism 2, a lifting mechanism 3, and a filling mechanism 4; the conveying mechanism 1 is screwed to the inner bottom of the frame, the rotating mechanism 2 is screwed to the middle of the top surface of the conveying mechanism 1, the lifting mechanism 3 is screwed to the inner top of the frame, and the moving end of the lifting mechanism 3 is screwed to the filling mechanism 4; the rotating mechanism 2 includes an active rotating device 5 and an auxiliary rotating device 6, and the conveying mechanism 1... The top surface of the device is screwed with an active rotating device 5 and an auxiliary rotating device 6. The active rotating device 5 includes a first driving device 7 and a driving wheel 8. The moving end of the first driving device 7 is drivenly connected to the driving wheel 8. The auxiliary rotating device 6 includes a second driving device 9, a first driven wheel 10, and a second driven wheel 11. The moving end of the second driving device 9 is drivenly connected to the first driven wheel 10 and the second driven wheel 11. The lifting mechanism 3 includes a first lifting device 12 and a second lifting device 13. The first lifting device 12 is screwed onto the frame. The first lifting device 12 includes a first lifting drive device 14 and a lifting frame 15, with the moving end of the first lifting drive device 14 screwed to the lifting frame 15; the second lifting device 13 includes a second lifting drive device 16 and a lifting plate 17, with one end of the lifting frame 15 screwed to the second lifting drive device 16, and the moving end of the second lifting drive device 16 screwed to the lifting plate 17; the filling mechanism 4 includes a first lifting cylinder 18, a second lifting cylinder 19, a switch rod 20, a feed pipe 21, and a feed connecting pipe 22, with the lifting plate 17... A first lifting cylinder 18 is screwed onto the top of the inner part of the device. A second lifting cylinder 19 is screwed onto the push rod end of the first lifting cylinder 18. A switch rod 20 is screwed onto the push rod end of the second lifting cylinder 19. A plug is screwed onto the bottom of the switch rod 20. A feed pipe 21 is screwed onto the bottom end of the lifting plate 17. The switch rod 20 and the plug are inserted into the feed pipe 21. A feed connecting pipe 22 is welded to one end of the feed pipe 21. The feed connecting pipe 22 is connected to the feed pipe 21. An outlet 23 is integrally formed at the bottom of the feed pipe 21. This device is a dual-station device, consisting of a dual rotating mechanism 2, dual second lifting devices 13, and dual filling mechanisms 4. During connection, the two second lifting devices 13 are screwed onto the lifting frame 15, and the two filling mechanisms 4 are connected to the two second lifting devices 13, corresponding to the two rotating mechanisms 2.
[0029] As a preferred embodiment, the conveying mechanism 1 is a chain conveyor.
[0030] In a preferred embodiment, the first driving device 7 includes a first connecting plate 24, a first driving motor 25, a first reducer, a pulley, a first pushing cylinder 26, a first slide rail 27, and a first sliding plate 28. The first connecting plate 24 is screwed onto the frame on the top surface of the chain conveyor. The first pushing cylinder 26 is screwed onto the top surface of the first connecting plate 24. The push rod end of the first pushing cylinder 26 is screwed onto the first sliding plate 28. The first slide rail 27 is also screwed onto both ends of the top surface of the first connecting plate 24. The first slide rail 27 and the first sliding plate 28 are slidably connected. The first driving motor 25 is screwed onto one end of the top surface of the first sliding plate 28. The moving end of the first driving motor 25 is driven by the first reducer. The moving end of the first reducer is driven by the pulley. The other end of the pulley is driven by the drive wheel 8.
[0031] In a preferred embodiment, the second driving device 9 includes a second connecting plate 29, a second pushing cylinder 30, a second slide rail 31, a second sliding plate 32, and a second connecting frame 33. The second connecting plate 29 is screwed onto the frame on the top surface of the chain conveyor. The second pushing cylinder 30 is screwed onto the top surface of the second connecting plate 29. The push rod end of the second pushing cylinder 30 is screwed onto the second connecting frame 33. The two ends of the top surface of the second connecting plate 29 are also screwed onto the second slide rail 31. The second slide rail 31 and the second sliding plate 32 are slidably connected. The second sliding plate 32 is screwed and fixed to the second connecting frame 33. The interior of the second connecting frame 33 is rotatably connected to the first driven wheel 10 and the second driven wheel 11, respectively.
[0032] In a preferred embodiment, the first lifting drive device 14 includes a first lifting drive motor 34, a first lifting reducer 35, and a first lifting rod 36. An outer frame 37 is screwed to the inner top of the frame. The first lifting drive motor 34 is screwed to the top surface of the outer frame 37. The first lifting drive motor 34 is driven by the first lifting reducer 35 at its moving end. The first lifting reducer 35 is driven by the first lifting rod 36 at its moving end. A lifting frame 15 is screwed to the other end of the first lifting rod 36. The lifting frame 15 is located inside the outer frame 37.
[0033] In a preferred embodiment, the second lifting drive device 16 includes a second lifting push cylinder 38 and a push plate 39. The second lifting push cylinder 38 is screwed onto the lifting frame 15, and the push rod end of the second lifting push cylinder 38 is screwed onto the push plate 39. The push plate 39 is screwed and fixed to the lifting plate 17.
[0034] In a preferred embodiment, the filling mechanism 4 further includes a fixed plate 40, a third push cylinder 41, and a proximity switch 42. The bottom of the lifting frame 15 and the end near the feed pipe 21 are screwed with the fixed plate 40. The third push cylinder 41 is screwed onto the fixed plate 40, and the push rod end of the third push cylinder 41 is screwed with the proximity switch 42.
[0035] The working principle of this utility model is as follows: First, the deflecting bucket is placed on the chain conveyor. The deflecting bucket is transported by the double chain on the chain conveyor. When the deflecting bucket reaches the rotating mechanism 2, the first pushing cylinder 26 and the second pushing cylinder 30 are activated respectively to push the driving wheel 8, the first driven wheel 10 and the second driven wheel 11 to contact the deflecting bucket. At this time, the first drive motor 25 is activated to drive the driving wheel 8 to rotate, and the first driven wheel 10 and the second driven wheel 11 assist in the rotation. In addition, the first lifting drive motor 34 is activated, which can drive the first lifting rod 36 to move up and down, thereby driving the lifting frame 15 to move up and down, and then driving the filling mechanism 4 to move up and down. The second lifting pushing cylinder 38 is activated, which can drive the filling mechanism 4 to move up and down. It can be understood that activating the first lifting drive motor 34 first can make the filling mechanism 4 approach the deflecting bucket. Next, the second lifting cylinder 38 is activated, which allows the discharge port 23 to be inserted into the opening of the biased container. The proximity switch 42 is located on one side of the discharge port 23. When the proximity switch 42 detects the opening of the biased container (during the rotation of the biased container), the biased container continues to rotate a quarter turn, and the first drive motor 25 will stop, thus stopping the biased container. At this time, the second lifting cylinder 38 drives the filling mechanism 4 to move up and down, allowing the discharge port 23 to enter the opening of the biased container. Then, the first lifting cylinder 18 and the second lifting cylinder 19 are activated respectively, driving the switch rod 20 to move up and down, thereby opening the plug, allowing the material to flow out of the discharge port 23 through the feed pipe 21, realizing filling. The first lifting cylinder 18 controls the plug to open more fully, resulting in a large flow rate, while the second lifting cylinder 19 controls the plug to open less fully, resulting in a small flow rate.
[0036] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A deflecting drum rotary filling device, comprising a frame, a conveying mechanism, a rotating mechanism, a lifting mechanism, and a filling mechanism; the conveying mechanism is screwed onto the inner bottom of the frame, the rotating mechanism is screwed onto the center of the top surface of the conveying mechanism, the lifting mechanism is screwed onto the inner top of the frame, and the filling mechanism is screwed onto the moving end of the lifting mechanism; characterized in that: The rotating mechanism includes an active rotating device and an auxiliary rotating device. The top surface of the conveying mechanism is screwed with the active rotating device and the auxiliary rotating device respectively. The active rotating device includes a first driving device and a driving wheel. The moving end of the first driving device is driven and connected to the driving wheel. The auxiliary rotating device includes a second driving device, a first driven wheel and a second driven wheel. The moving end of the second driving device is driven and connected to the first driven wheel and the second driven wheel respectively. The lifting mechanism includes a first lifting device and a second lifting device. The first lifting device is screwed onto the frame and includes a first lifting drive device and a lifting frame. The moving end of the first lifting drive device is screwed onto the lifting frame. The second lifting device includes a second lifting drive device and a lifting plate. One end of the lifting frame is screwed onto the second lifting drive device, and the moving end of the second lifting drive device is screwed onto the lifting plate. The filling mechanism includes a first lifting cylinder, a second lifting cylinder, a switch rod, a feed pipe, and a feed connecting pipe. The first lifting cylinder is screwed onto the inner top of the lifting plate. The second lifting cylinder is screwed onto the push rod end of the first lifting cylinder. The switch rod is screwed onto the push rod end of the second lifting cylinder. A plug is screwed onto the bottom of the switch rod. The feed pipe is screwed onto the bottom end of the lifting plate. The switch rod and the plug are inserted into the feed pipe. A feed connecting pipe is welded to one end of the feed pipe. The feed connecting pipe is connected to the feed pipe. An outlet is integrally formed at the bottom of the feed pipe.
2. The biased drum rotary filling device according to claim 1, characterized in that: The conveying mechanism is a chain conveyor.
3. The biased drum rotary filling device according to claim 2, characterized in that: The first driving device includes a first connecting plate, a first driving motor, a first reducer, a pulley, a first pushing cylinder, a first slide rail, and a first sliding plate. The first connecting plate is screwed onto the frame on the top surface of the chain conveyor. The first pushing cylinder is screwed onto the top surface of the first connecting plate. The push rod end of the first pushing cylinder is screwed onto the first sliding plate. The first slide rail is also screwed onto both ends of the top surface of the first connecting plate. The first slide rail and the first sliding plate are slidably connected. The first driving motor is screwed onto one end of the top surface of the first sliding plate. The moving end of the first driving motor is driven by the first reducer. The moving end of the first reducer is driven by the pulley. The other end of the pulley is driven by the drive wheel.
4. The biased drum rotary filling device according to claim 3, characterized in that: The second driving device includes a second connecting plate, a second pushing cylinder, a second slide rail, a second sliding plate, and a second connecting frame. The second connecting plate is screwed onto the frame on the top surface of the chain conveyor. The second pushing cylinder is screwed onto the top surface of the second connecting plate. The push rod end of the second pushing cylinder is screwed onto the second connecting frame. The two ends of the top surface of the second connecting plate are also screwed onto the second slide rail. The second slide rail and the second sliding plate are slidably connected. The second sliding plate is screwed and fixed to the second connecting frame. The interior of the second connecting frame is rotatably connected to a first driven wheel and a second driven wheel, respectively.
5. The biased drum rotary filling device according to claim 4, characterized in that: The first lifting drive device includes a first lifting drive motor, a first lifting reducer, and a first lifting rod. An outer frame is screwed to the inner top of the frame. The first lifting drive motor is screwed to the top surface of the outer frame. The first lifting drive motor is driven by the first lifting reducer at its moving end. The first lifting reducer is driven by the first lifting rod at its moving end. A lifting frame is screwed to the other end of the first lifting rod. The lifting frame is located inside the outer frame.
6. The biased drum rotary filling device according to claim 5, characterized in that: The second lifting drive device includes a second lifting push cylinder and a push plate. The second lifting push cylinder is screwed onto the lifting frame, and the push plate is screwed onto the push rod end of the second lifting push cylinder. The push plate is screwed and fixed to the lifting plate.
7. The biased drum rotary filling device according to claim 6, characterized in that: The filling mechanism also includes a fixed plate, a third push cylinder, and a proximity switch. The fixed plate is screwed to the bottom of the lifting frame and to the end near the feed pipe. The third push cylinder is screwed to the fixed plate, and the proximity switch is screwed to the push rod end of the third push cylinder.