An automatic oiling apparatus
Patent Information
- Application Number
- CN202522088246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-27
AI Technical Summary
[0003]目前的对零部件的涂油处理是通过人工握持零部件,将零部件贴靠在润滑油涂抹设备上,手动控制零部件,从而实现对零部件的涂油处理;然而由于人工操作可能会出现漏涂油的情况,或出现手抖导致涂油量不稳定、涂油区域不稳定且涂油均匀度差的问题,甚至会污染零件其他部位;而且人工涂油效率较低,影响生产效率
1.操作人员通过定位组件将零部件固定在工作台上,滑动涂油件以调节涂油件的位置,确保输出口能够与零部件接触对零部件涂油区域进行准确涂油;多个涂油件的输出口同时对零部件多个部位同时抹油,覆盖零部件多个部位,减少漏涂的可能性,且提高了涂油均匀度;本设备自动化涂油无需人工干预,可连续、快速作业,提升涂油效率;
Smart Images

Figure CN224763465U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automated oiling, and in particular to an automated oiling device. Background Technology
[0002] Currently, many products on the market require oiling of certain components during the manufacturing process. For example, during the production of window regulators, the screw wheel seat and motor bracket need to be oiled in the groove where the wire rope is installed to achieve lubrication and rust prevention.
[0003] Currently, the oiling process for parts involves manually holding the parts and placing them against a lubricating oil applicator. The parts are then manually controlled to achieve the oiling process. However, manual operation can lead to problems such as missed oiling, unstable oiling amount due to hand tremors, uneven oiling areas, and poor oiling uniformity. It can even contaminate other parts of the parts. Moreover, manual oiling is inefficient and affects production efficiency. Utility Model Content
[0004] This application proposes an automatic oiling device that eliminates the need for manual oiling, achieves uniform oiling without contaminating parts, and improves oiling efficiency.
[0005] This application provides an automatic oiling device, which adopts the following technical solution: An automatic oiling device includes a worktable with a positioning component for fixing parts and an oiling mechanism for applying oil to the parts. The oiling mechanism includes multiple oiling components for storing and dispensing lubricating oil, each of which has an outlet that contacts the parts to perform the oiling operation. The multiple oiling components are slidably mounted on the worktable. The outlets of the multiple oiling components are oriented in different directions, and the multiple oiling components apply oil to multiple parts of the parts simultaneously.
[0006] By adopting the above technical solution, the operator fixes the parts on the worktable using the positioning component, slides the oiling component to adjust its position, and ensures that the output port can contact the parts to accurately apply oil to the oiling area of the parts; the output ports of multiple oiling components can simultaneously apply oil to multiple parts of the parts, covering multiple parts of the parts, reducing the possibility of missed coating, and improving the uniformity of oiling; this equipment automates oiling without human intervention, can operate continuously and quickly, and improves oiling efficiency.
[0007] Preferably, the output ports of the plurality of oiling components are arranged in a horizontal and a vertical direction, respectively. A first mounting base is provided on the worktable, and a first linear module is provided on the first mounting base. The first linear module is arranged along the length direction of the first mounting base. The oiling component with the horizontal output port is fixed on the slide of the first linear module. A mounting frame is fixed on the worktable, and a second mounting base is fixed on the mounting frame. The second mounting base is provided with a second linear module. The oiling component with the vertical output port is fixed on the slide of the second linear module and suspended above the component.
[0008] By adopting the above technical solution, the output port of the oiling component is divided into horizontal and vertical directions. The horizontal output port targets the side of the component, while the vertical output port is suspended above the component, allowing oiling of the top surface of the component, the inner wall of vertical holes, and other parts, such as the vertical guide groove of the screw wheel seat, achieving full coverage oiling of the component. The operator can slide and adjust the position of the oiling component according to the size and shape of the component to ensure that the output port of the oiling component can contact the component for oiling. The oiling component can slide relative to the mounting base through the linear module, and the operator can precisely control the position of the oiling component according to the actual situation, further improving the accuracy of oiling.
[0009] Preferably, the first mounting base is slidably engaged with the base of the first linear module; the second mounting base is fixedly engaged with the base of the second linear module.
[0010] By adopting the above technical solution, the first mounting base and the linear module base slide together, so that the oiling component can not only move along the length of the linear module, but also adjust its position through the relative sliding between the base and the first mounting base, thereby increasing the adjustment range of the oiling component; the second mounting base is fixed to the linear module base with bolts, and the second mounting base can be disassembled and reinstalled to adjust the height, thereby increasing the adjustment range of the oiling component in the vertical direction.
[0011] Preferably, the worktable has three waist-shaped holes, which together form a U-shaped structure and surround the positioning component in the middle. Bolts pass through the waist-shaped holes to fix the first mounting base on the worktable.
[0012] By adopting the above technical solution, the waist-shaped hole on the workbench provides adjustment space for the first mounting seat along the length of the waist-shaped hole. When it is necessary to apply oil to parts of different sizes and with different oiling areas, there is no need to drill holes on the workbench again. Simply loosen the bolts, slide the mounting seat along the waist-shaped hole to the appropriate position, and then tighten it again, thereby improving the equipment's adaptability to parts of different specifications.
[0013] Preferably, the positioning assembly includes a support plate and a positioning post. The support plate is bolted to the workbench, and the positioning post is located on the side of the support plate away from the workbench. One end of the positioning post is inserted and fixed to the support plate. The end of the positioning post away from the support plate is engaged with a hole in the component to fix the component. Multiple positioning posts are provided.
[0014] By adopting the above technical solution, the positioning pin fixes the component by engaging with the hole on the component itself, using the component's own structure as a positioning reference; the support plate can be replaced with different thicknesses to adjust the height of the component, ensuring that the output port of the component and the oiling part are at the same height; the operator only needs to align the hole of the component with the positioning pin to complete the fixation, and the component can be directly pulled out for disassembly, making the operation simple.
[0015] Preferably, it further includes an abutment member, which abuts against the side of the component away from the worktable, and the abutment member cooperates with the positioning post to clamp and fix the component; a connecting post is provided on the side of the abutment member away from the component, one end of the connecting post is fixed to the abutment member, and the other end of the connecting post is slidably connected to the slide of the second linear module; a spring is sleeved on the connecting post, one end of the spring abuts against the slide, and the other end of the spring abuts against the abutment member to provide a clamping force to the abutment member.
[0016] By adopting the above technical solution, after adjusting the height of the oiling component in the vertical direction through the linear module, the output port contacts the part that needs to be oiled. During this process: the abutting component slides down with the slide of the linear module and then abuts against the part; the slide continues to move down, the connecting column slides relative to the slide, and the spring compression provides a clamping force for the abutting component, ensuring that the part is stably clamped.
[0017] Preferably, a frame is fixed on the workbench, and a display panel is installed on the frame. The display panel is used to display real-time data during the operation of the device.
[0018] By adopting the above technical solution, the display panel can display key data during equipment operation in real time, such as the moving speed of the oiling parts, the amount of oil applied, the equipment running time, and the clamping force of the positioning components. Operators can quickly understand the operating status of the equipment through the display panel; when the equipment malfunctions, the display panel can promptly display abnormal data.
[0019] Preferably, the output port is a cylinder, and an oil outlet hole is provided on the output port for oil discharge. The axis of the oil outlet hole is perpendicular to the axis of the output port. Multiple oil outlet holes are provided, and the multiple oil outlet holes are evenly spaced around the axis of the output port.
[0020] By adopting the above technical solution, the output port is a hollow cylinder, and multiple output ports are evenly spaced around the axis of the oiling component, and the axis of the oil outlet is perpendicular to the axis of the oiling component. This allows lubricating oil to be sprayed or seeped out from multiple oil outlets of the output port at the same time. For example, when the oiling component is inserted into the groove of the screw wheel seat, the oil outlet can supply oil from multiple directions such as the sides and bottom of the groove, so that the oiling is uniform.
[0021] Preferably, two start buttons are installed on the workbench, and the two start buttons are electrically connected to the device.
[0022] By adopting the above technical solution, the equipment can only be operated after the staff presses two start buttons at the same time, preventing adverse consequences caused by accidental operation when the equipment is not in use or when it is stopped.
[0023] Preferably, the vertically arranged output port has multiple output ports, which are evenly spaced in a circular pattern.
[0024] By adopting the above technical solution, for common annular structures in automotive window regulator components, such as the annular wire rope groove of the screw wheel seat and the inner wall of the circular mounting hole of the motor bracket, multiple vertically spaced, evenly spaced, oiling components can cover the entire circumference of the annular area at one time, ensuring that the annular structure of the component can be evenly coated with oil.
[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. The operator fixes the parts on the worktable using the positioning component, and slides the oiling component to adjust its position, ensuring that the output port can contact the parts and accurately apply oil to the oiling area. Multiple oiling components can simultaneously apply oil to multiple parts of the parts, covering multiple areas and reducing the possibility of missed areas, while improving the uniformity of oiling. This automated oiling equipment requires no manual intervention, can operate continuously and quickly, and improves oiling efficiency. 2. The first mounting base slides with the linear module base, allowing the oiling component to move not only along the length of the linear module but also to be adjusted in position through the relative sliding between the base and the first mounting base, thus increasing the adjustment range of the oiling component; the second mounting base is fixed to the linear module base with bolts, and the second mounting base can be disassembled and reinstalled to adjust the height, thus increasing the adjustment range of the oiling component in the vertical direction. 3. The oblong hole on the workbench provides adjustment space for the first mounting seat along the length of the oblong hole. When it is necessary to apply oil to parts of different sizes and with different oiling areas, there is no need to drill holes on the workbench again. Simply loosen the bolts, slide the mounting seat along the oblong hole to the appropriate position, and then tighten it again, which improves the equipment's adaptability to parts of different specifications. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 yes Figure 1 Enlarged view of the area circled in the middle dashed line; Figure 3 This is a schematic diagram of the oiling mechanism in the embodiments of this application; Figure 4 This is a schematic diagram of the positioning component installed on the workbench in an embodiment of this application; Figure 5 This is a schematic diagram of the structure of the first mounting base and the first linear module mounted on the workbench in an embodiment of this application; Figure 6 This is a schematic diagram of the structure in which the second mounting base and the second linear module are mounted on the frame in an embodiment of this application.
[0027] Reference numerals: 1. Workbench; 2. Positioning assembly; 21. Support plate; 22. Positioning column; 3. Oiling mechanism; 31. Oiling component; 32. Output port; 4. Display panel; 5. Abutment component; 6. Oil outlet hole; 7. First mounting base; 8. First linear module; 9. Waist-shaped hole; 10. Mounting bracket; 11. Second mounting base; 12. Second linear module; 13. Connecting column; 14. Spring; 15. Frame; 16. Start button; 17. Components. Detailed Implementation
[0028] The following is in conjunction with the appendix Figure 1 - Appendix Figure 6 This application will be described in further detail.
[0029] This application discloses an automatic oiling device.
[0030] refer to Figure 1 and Figure 2 An automatic oiling device includes a worktable 1, a positioning component 2 for fixing a component 17, and an oiling mechanism 3 for applying oil to the component 17. The positioning component 2 and the oiling mechanism 3 are both mounted on the worktable 1. The device also includes a display panel 4 and an abutment 5. The display panel 4 is also mounted on the worktable 1 and is used to display real-time data during device operation. The abutment 5 abuts against the surface of the component 17, and the positioning component 2 clamps and fixes the component 17. The abutment 5 is also mounted on the worktable 1.
[0031] The oiling mechanism 3 includes multiple oiling components 31 for storing and discharging lubricating oil. Each oiling component 31 is plugged into and fixed with an output port 32, which contacts the component 17 to perform the oiling operation. The output ports 32 of the multiple oiling components 31 are set in different directions. In this embodiment, the output ports 32 are set in two directions: horizontal and vertical. There are two oiling components 31 with horizontal output ports 32 and one oiling component 31 with vertical output ports 32. All three oiling components 31 are slidably mounted on the worktable 1.
[0032] refer to Figure 2 and Figure 3 The output port 32 is a cylinder, and an oil outlet hole 6 for oil outlet is provided on the output port 32. The axis of the oil outlet hole 6 is perpendicular to the axis of the output port 32. Multiple oil outlet holes 6 are provided, and the multiple oil outlet holes 6 are evenly spaced around the axis of the output port 32. In this embodiment of the application, three oil outlet holes 6 are provided, and the included angle of the axes of the three oil outlet holes 6 is 120°.
[0033] refer to Figure 1 and Figure 4 The positioning component 2 includes a support plate 21 and a positioning post 22. The support plate 21 is bolted to the workbench 1 and located in the middle of the workbench 1. The positioning post 22 is set perpendicular to the support plate 21. One end of the positioning post 22 is inserted into a hole on the support plate 21 and fixed to the support plate 21. The other end of the positioning post 22 is engaged with a hole on the component 17 to fix the component 17. Multiple positioning posts 22 are provided, and the number of positioning posts 22 depends on the number of holes on the component 17. The support plate 21 can be replaced with different thicknesses to adjust the height of the component 17, ensuring that the component 17 and the output port 32 of the horizontally set oiling component 31 are at the same height.
[0034] refer to Figure 4 and Figure 5 A first mounting base 7 is bolted to the workbench 1. A first linear module 8 is provided on the surface of the first mounting base 7 away from the workbench 1. The first mounting base 7 is I-shaped, and the base of the first linear module 8 is slidably fitted with the first mounting base 7. Two sets of first mounting base 7 and first linear module 8 are provided. Two horizontally arranged oiling components 31 with two output ports 32 are bolted to the slides of the two sets of first linear modules 8 respectively. The operator can slide and adjust the position of the oiling component 31 according to the size and shape of the component 17 to ensure that the oiling component 31 can accurately apply oil to the component 17. The oiling component 31 can slide relative to the first mounting base 7 through the first linear module 8.
[0035] The workbench 1 has three waist-shaped holes 9, which together form a U-shaped structure. The positioning component 2 is located in the middle of the U-shaped structure. Bolts pass through the waist-shaped holes 9 to fix the first mounting seat 7 on the workbench 1. The first mounting seat 7 slides with the linear module base, so that the horizontal oiling component 31 can not only move along the length of the linear module, but also adjust its position through the relative sliding between the base and the first mounting seat 7, thereby increasing the adjustment range of the oiling component 31.
[0036] refer to Figure 2 and Figure 6 The workbench 1 is bolted with a mounting bracket 10, which is perpendicular to the workbench 1 and located at the U-shaped notch. A second mounting base 11 is bolted to the mounting bracket 10, and a second linear module 12 is bolted to the second mounting base 11. The second linear module 12 is perpendicular to the workbench 1. An oiling component 31 with a vertically oriented output port 32 is bolted to the slide of the second linear module 12 and suspended above the component 17. The oiling component 31 with a vertically oriented output port 32 can adjust its height position through the second linear module 12. The oiling component 31 with a vertically oriented output port 32 has multiple output ports 32. In this embodiment, the oiling component 31 with a vertically oriented output port 32 has six output ports 32.
[0037] A connecting post 13 is provided between the abutment 5 and the slide of the second linear module 12. One end of the connecting post 13 is inserted into the hole opened in the abutment 5 and fixed to the abutment 5. The other end of the connecting post 13 passes through the slide of the second linear module 12 and slides with the slide. A spring 14 is sleeved on the connecting post 13. One end of the spring 14 abuts against the slide of the second linear module 12, and the other end of the spring 14 abuts against the abutment 5. There are two sets of connecting posts 13 and springs 14.
[0038] After adjusting the height of the vertical oiling component 31 through the linear module, the output port 32 contacts the part 17 that needs to be oiled. During this process: the abutment 5 slides down with the slide of the linear module and then abuts against the part 17; the slide continues to move down, the connecting column 13 slides relative to the slide, and the spring 14 is compressed to provide a clamping force for the abutment 5, ensuring that the part 17 is stably clamped.
[0039] A frame 15 is welded and fixed on the workbench 1, and the display panel 4 is bolted to the frame 15 and electrically connected to the control system.
[0040] refer to Figure 1 Two start buttons 16 are also fixed on the workbench 1. The two start buttons 16 are electrically connected to the equipment. The equipment can only be started after the staff presses the two start buttons 16 at the same time, which prevents the adverse consequences caused by the staff accidentally touching the buttons when the equipment is not in use or when the equipment is stopped.
[0041] The implementation principle of this application embodiment is as follows: The operator first installs the component 17 on the workbench 1 using the positioning column 22, and then adjusts the position of the mounting base on the workbench 1 and the mounting bracket 10 to ensure that the output port 32 of the oiling component 31 can be aligned with the oiling position; then, the position of the oiling component 31 is adjusted by the linear module so that the output ports 32 in both the horizontal and vertical directions are in contact with the component 17, and at the same time, the abutting component 5 abuts against the component 17 and the positioning column 22 clamps the component 17; then, the operator presses the two start buttons 16 at the same time, and the equipment runs to perform the oiling operation on the component 17.
[0042] This application simultaneously applies oil to multiple parts of the component 17 through the output ports 32 of multiple oiling parts 31, covering multiple parts of the component 17, reducing the possibility of missed coating, and improving the uniformity of oiling; moreover, the automated oiling of this application does not require manual intervention, can operate continuously and quickly, and improve oiling efficiency.
[0043] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An automatic oiling apparatus characterized by comprising: The system includes a workbench (1), on which a positioning assembly (2) for fixing a component (17) and an oiling mechanism (3) for applying oil to the component (17) are provided. The oiling mechanism (3) includes multiple oiling components (31) for storing and distributing lubricating oil. Each oiling component (31) is provided with an output port (32), which contacts the component (17) to perform the oiling operation. The multiple oiling components (31) are slidably mounted on the workbench (1). The output ports (32) of the multiple oiling components (31) are set in different directions, and the multiple oiling components (31) simultaneously apply oil to multiple parts of the component (17).
2. An automatic lubricating apparatus according to claim 1, wherein The output ports (32) of the multiple oiling components (31) are arranged in the horizontal and vertical directions respectively. A first mounting base (7) is provided on the workbench (1). A first linear module (8) is provided on the first mounting base (7). The first linear module (8) is arranged along the length direction of the first mounting base (7). The oiling component (31) with the output port (32) arranged horizontally is fixed on the slide of the first linear module (8). A mounting frame (10) is fixed on the workbench (1). A second mounting base (11) is fixed on the mounting frame (10). A second linear module (12) is provided on the second mounting base (11). The oiling component (31) with the output port (32) arranged vertically is fixed on the slide of the second linear module (12) and suspended above the component (17).
3. An automatic lubricating apparatus according to claim 2, wherein The first mounting base (7) is slidably engaged with the base of the first linear module (8); the second mounting base (11) is fixed to the base of the second linear module (12).
4. An automatic lubricating apparatus according to claim 3, wherein The workbench (1) has three waist-shaped holes (9). The three waist-shaped holes (9) form a U-shaped structure and surround the positioning component (2) in the middle. The bolt passes through the waist-shaped holes (9) to fix the first mounting seat (7) on the workbench (1).
5. An automatic lubricating apparatus according to claim 1, wherein The positioning component (2) includes a support plate (21) and a positioning post (22). The support plate (21) is bolted to the workbench (1). The positioning post (22) is located on the side of the support plate (21) away from the workbench (1). One end of the positioning post (22) is inserted and fixed to the support plate (21). The end of the positioning post (22) away from the support plate (21) is engaged with the hole of the component (17) to fix the component (17). Multiple positioning posts (22) are provided.
6. An automatic oiling device according to claim 2, characterized in that, It also includes an abutment (5), which abuts against the side of the component (17) away from the worktable (1). The abutment (5) cooperates with the positioning post (22) to clamp and fix the component (17). A connecting post (13) is provided on the side of the abutment (5) away from the component (17). One end of the connecting post (13) is fixed to the abutment (5), and the other end of the connecting post (13) is slidably connected to the slide of the second linear module (12). A spring (14) is sleeved on the connecting post (13). One end of the spring (14) abuts against the slide, and the other end of the spring (14) abuts against the abutment (5) to provide a clamping force for the abutment (5).
7. An automatic lubricating apparatus according to claim 1, wherein A frame (15) is fixed on the workbench (1), and a display panel (4) is installed on the frame (15). The display panel (4) is used to display real-time data during the operation of the device.
8. An automatic lubricating apparatus according to claim 1, wherein The output port (32) is a cylinder, and an oil outlet hole (6) for oil outlet is provided on the output port (32). The axis of the oil outlet hole (6) is perpendicular to the axis of the output port (32). There are multiple oil outlet holes (6), and the multiple oil outlet holes (6) are evenly spaced around the axis of the output port (32).
9. An automatic lubricating apparatus according to claim 1, wherein Two start buttons (16) are installed on the workbench (1), and the two start buttons (16) are electrically connected to the equipment.
10. An automatic lubricating apparatus according to claim 2, wherein The vertically arranged output port (32) is provided with multiple output ports (32), and the multiple output ports (32) are arranged at even intervals around the circumference.