Surface 360° wire drawing and polishing device
Patent Information
- Application Number
- CN202521998563.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0005]针对背景技术中提到的技术问题,本实用新型的目的是提供一种表面360°拉丝抛磨装置,以解决上述背景技术中提到的技术问题
[0014]This utility model has the following advantages: Roller mounting seats are respectively installed at the corners of the main frame of the equipment. Angle-holding rollers are mounted on several of these roller mounting seats. An angle-adjusting disc is installed between these angle-holding rollers. A first motor mounting surface is provided on one side of the angle-adjusting disc, and a first polishing motor assembly is fixedly mounted on the surface of this first motor mounting surface. A second motor mounting surface is provided on the other side of the angle-adjusting disc, and a second polishing motor assembly is fixedly mounted on the surface of this second motor mounting surface. A product through-hole is opened in the middle of the angle-adjusting disc. The product through-hole is located in the middle between the first polishing motor group and the second polishing motor group. The 360° surface brushing and polishing device of this utility model achieves stable rotation and angle adjustment through the angle adjustment plate supported by the angle plate roller. This allows the first and second polishing motor groups to act on the workpiece surface from different directions simultaneously. When the workpiece passes through the product through-hole, multiple polishing wheels, driven by a high-speed motor, perform all-round polishing and brushing treatment on the workpiece, thereby achieving a uniform brushing effect on the workpiece surface, avoiding processing dead corners, and improving polishing efficiency and processing quality.
Smart Images

Figure CN224765059U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of surface processing equipment technology, specifically relating to a 360° surface wire drawing and polishing device. Background Technology
[0002] In modern manufacturing and machining, polishing and wire drawing of workpiece surfaces is an important process to improve the appearance quality and surface performance of products. Especially in the processing of metal products, decorative materials and precision parts, wire drawing can not only improve the smoothness and texture of the workpiece surface, but also remove surface defects to a certain extent and enhance wear resistance and aesthetics.
[0003] However, existing polishing equipment generally has the following shortcomings: First, most traditional polishing machines use a single set or fixed-angle motor to drive the polishing wheel for processing. When the workpiece passes through, it can only achieve local contact polishing, which easily creates polishing dead corners and makes it difficult to achieve 360° uniform coverage of the workpiece surface. Second, although some equipment expands the polishing range by increasing the number of motor sets, the lack of reasonable angle adjustment and support mechanisms limits the direction of action of the polishing wheel, resulting in uneven polishing effect on the workpiece surface and unstable processing quality.
[0004] Therefore, overcoming the shortcomings of the existing technology is an urgent problem to be solved in this technical field. Utility Model Content
[0005] In view of the technical problems mentioned in the background art, the purpose of this utility model is to provide a 360° surface wire drawing and polishing device to solve the technical problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a 360° surface brushing and polishing device, comprising a main frame, with roller mounting seats respectively installed at the corners of the main frame, angle holding rollers respectively mounted on the roller mounting seats, an angle adjusting disc installed between the angle holding rollers, a first motor mounting surface on one side of the angle adjusting disc, a first polishing motor assembly fixedly mounted on the surface of the first motor mounting surface, a second motor mounting surface on the other side of the angle adjusting disc, a second polishing motor assembly fixedly mounted on the surface of the second motor mounting surface, and a product through-hole in the middle of the angle adjusting disc, the product through-hole being located in the middle position between the first polishing motor assembly and the second polishing motor assembly.
[0007] Furthermore, the main frame of the equipment is a square frame.
[0008] Furthermore, the first polishing motor assembly includes a first dovetail slider assembly, a first high-speed motor, and a first reduction mechanism. The first dovetail slider assembly is fixedly mounted on the mounting surface of the first motor by fasteners. The first high-speed motor is fixedly mounted on the first dovetail slider assembly by fasteners. The first reduction mechanism is fixedly mounted on the mounting surface of the first motor by fasteners. One end of the first high-speed motor is connected to a first motor shaft. A first polishing wheel is connected to the outer side of the first motor shaft. The first polishing wheel is located at the edge of the product opening. One end of the first reduction mechanism is connected to a first dovetail screw. One end of the first dovetail screw is connected to the first dovetail slider assembly. A first power output device is fixedly mounted on the upper end of the first reduction mechanism by fasteners.
[0009] Furthermore, the second polishing motor assembly includes a second dovetail slider assembly, a second high-speed motor, and a second reduction mechanism. The second dovetail slider assembly is fixedly mounted on the mounting surface of the second motor by fasteners. The second high-speed motor is fixedly mounted on the second dovetail slider assembly by fasteners. The second reduction mechanism is fixedly mounted on the mounting surface of the second motor by fasteners. One end of the second high-speed motor is connected to a second motor shaft. A second polishing wheel is connected to the outer side of the second motor shaft. The second polishing wheel is located at the edge of the product opening. One end of the second reduction mechanism is connected to a second dovetail screw. One end of the second dovetail screw is connected to the second dovetail slider assembly. A second power output device is fixedly mounted on the upper end of the second reduction mechanism by fasteners.
[0010] Furthermore, the first polishing motor unit consists of two sets, which are arranged opposite to each other.
[0011] Furthermore, there are two sets of the second polishing motor, which are arranged opposite to each other.
[0012] Furthermore, mounting plates are installed at the four corners of the main frame of the equipment. The roller mounting base is fixedly installed on the mounting plate by fasteners. The roller mounting base is provided with roller mounting positions. The retaining angle disc roller is set in the roller mounting position and is movably connected to the retaining angle disc roller through the roller mounting position by a rotating shaft, so that the retaining angle disc roller can rotate flexibly relative to the roller mounting base.
[0013] Furthermore, the top of the main frame of the equipment is provided with a device mounting plate, and an exhaust device is fixedly installed in the middle of the surface of the device mounting plate.
[0014] This utility model has the following advantages: Roller mounting seats are respectively installed at the corners of the main frame of the equipment. Angle-holding rollers are mounted on several of these roller mounting seats. An angle-adjusting disc is installed between these angle-holding rollers. A first motor mounting surface is provided on one side of the angle-adjusting disc, and a first polishing motor assembly is fixedly mounted on the surface of this first motor mounting surface. A second motor mounting surface is provided on the other side of the angle-adjusting disc, and a second polishing motor assembly is fixedly mounted on the surface of this second motor mounting surface. A product through-hole is opened in the middle of the angle-adjusting disc. The product through-hole is located in the middle between the first polishing motor group and the second polishing motor group. The 360° surface brushing and polishing device of this utility model achieves stable rotation and angle adjustment through the angle adjustment plate supported by the angle plate roller. This allows the first and second polishing motor groups to act on the workpiece surface from different directions simultaneously. When the workpiece passes through the product through-hole, multiple polishing wheels, driven by a high-speed motor, perform all-round polishing and brushing treatment on the workpiece, thereby achieving a uniform brushing effect on the workpiece surface, avoiding processing dead corners, and improving polishing efficiency and processing quality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the surface structure of the first polishing motor assembly of this utility model.
[0017] Figure 3 This is a schematic diagram of the surface structure of the second polishing motor assembly of this utility model.
[0018] Figure 4 This is a schematic diagram of the structure of this utility model in use.
[0019] Reference numerals: Equipment main frame 10; Roller mounting seat 20; Angle holding disc roller 21; Angle adjusting disc 30; First motor mounting surface 31; First polishing motor assembly 40; Second motor mounting surface 32; Second polishing motor assembly 50; Product through-hole 33; First dovetail slider assembly 41; First high-speed motor 42; First reduction mechanism 43; First motor shaft 421; First polishing wheel 422; First dovetail screw 431; First power output device 432; Second dovetail slider assembly 51; Second high-speed motor 52; Second reduction mechanism 53; Second motor shaft 521; Second polishing wheel 522; Second dovetail screw 531; Second power output device 532; Mounting through plate 11; Roller mounting position 22; Device mounting plate 12; Exhaust device 13. Detailed Implementation
[0020] like Figures 1 to 4As shown, a 360° surface brushing and polishing device includes a main frame 10, which is a square frame. Roller mounting seats 20 are respectively installed at the four corners of the main frame 10. Angle-holding rollers 21 are mounted on several of the roller mounting seats 20, and an angle-adjusting disc 30 is installed between the angle-holding rollers 21. Supported by the angle-holding rollers 21, the angle-adjusting disc 30 can rotate stably and adjust its angle on the main frame 10. One side surface of the angle-adjusting disc 30 has a first motor mounting surface 31, on which a first polishing motor assembly 40 is fixedly mounted. The other side surface of the angle-adjusting disc 30 has a second motor mounting surface 32, on which a second polishing motor assembly 50 is fixedly mounted. A product through-hole 33 is opened in the middle of the angle-adjusting disc 30, located between the first polishing motor assembly 40 and the second polishing motor assembly 50. In actual use, the workpiece to be processed can be inserted through the through-hole 33 of the product and fed into the polishing area by the clamping mechanism or the feeding mechanism. The first polishing motor group 40 and the second polishing motor group 50 respectively perform clamping wire drawing polishing on the outer surface of the workpiece.
[0021] In specific implementation, there are two sets of the first polishing motor group 40, which are arranged opposite to each other. The first polishing motor group 40 includes a first dovetail slider group 41, a first high-speed motor 42, and a first reduction mechanism 43. The first dovetail slider group 41 is fixedly installed on the first motor mounting surface 31 by fasteners. The first high-speed motor 42 is fixedly installed on the first dovetail slider group 41 by fasteners. The first reduction mechanism 43 is fixedly installed on the first motor mounting surface 31 by fasteners. One end of the first high-speed motor 42 is connected to a first motor shaft 421. The outside of the first motor shaft 421 is connected to a first polishing wheel 422. The first polishing wheel 422 is located at the edge of the product through-hole 33 and is used to perform close-fitting polishing on the surface of the workpiece when it passes through. One end of the first reduction mechanism 43 is connected to a first dovetail screw 431, and the other end of the first dovetail screw 431 is connected to the first dovetail slider assembly 41. This allows the first high-speed motor 42 and the first polishing wheel 422 it drives to make precise adjustments along the direction of the first dovetail slider assembly 41 to adapt to workpieces of different diameters. A first power output device 432 is fixedly mounted on the upper end of the first reduction mechanism 43 by fasteners. The first power output device 432 can drive the first dovetail screw 431 to rotate, thereby driving the first dovetail slider assembly 41 to make linear motion, realizing the reciprocating feed and precise positioning of the first high-speed motor 42 and the first polishing wheel 422. This structure allows for the stable passage of the workpiece through the product through-hole 33 while adjusting the clamping force and contact angle of the polishing wheel, thereby achieving uniform wire drawing on the workpiece surface. In practical use, when the workpiece passes through the product's through-hole, the two sets of first polishing motors 40 drive their polishing wheels to contact the workpiece surface, and with the cooperation of the workpiece's rotation, complete 360° polishing and wire drawing of the surface. By setting the first dovetail slider group 41, the first dovetail screw 431, and the first power output device 432, not only can the fine adjustment and position locking of the polishing wheels be realized, but the stability and processing consistency of the polishing wheels during long-term operation can also be guaranteed, thereby improving processing accuracy and service life.
[0022] In practical implementation, there are two sets of the second polishing motor group 50, which are arranged opposite to each other. Each second polishing motor group 50 includes a second dovetail slider group 51, a second high-speed motor 52, and a second reduction mechanism 53. The second dovetail slider group 51 is fixedly mounted on the second motor mounting surface 32 by fasteners. The second high-speed motor 52 is fixedly mounted on the second dovetail slider group 51 by fasteners. The second reduction mechanism 53 is fixedly mounted on the second motor mounting surface 32 by fasteners. One end of the second high-speed motor 52 is connected to a second motor shaft 521, and the outer side of the second motor shaft 521 is connected to a second polishing wheel 522. The second polishing wheel 522 is located at the edge of the product opening 33. The second reduction mechanism 53... The second dovetail screw 531 is connected to the first end of the second dovetail slider assembly 51. The upper end of the second reduction mechanism 53 is fixedly installed with a second power output device 532 by fasteners. In use, after the workpiece is inserted through the product through-hole 33, the two sets of first polishing motors 40 and the two sets of second polishing motors 50 drive their polishing wheels to contact the workpiece surface from different directions. The high-speed rotating polishing wheels form a circumferential clamping and processing on the outer surface of the workpiece. At the same time, the first dovetail slider assembly 41 and the second dovetail slider assembly 51 can be precisely adjusted with the cooperation of the power output device and the dovetail screw, so that the polishing wheels always maintain a stable and uniform contact pressure on the workpiece, thereby achieving a 360° full-coverage wire-brushing polishing effect on the workpiece surface.
[0023] In practical implementation, mounting plates 11 are installed at the four corners of the main frame 10 of the equipment. The roller mounting base 20 is fixedly mounted on the mounting plate 11 by fasteners. The roller mounting base 20 is provided with roller mounting positions 22. The angle holding disc roller 21 is disposed in the roller mounting position 22 and is movably connected to the angle holding disc roller 21 through the roller mounting position 22, so that the angle holding disc roller 21 can rotate flexibly relative to the roller mounting base 20. In use, the angle holding disc roller 21 provides support and guidance for the angle adjustment disc 30. Under the joint support of multiple angle holding disc rollers 21, the angle adjustment disc 30 can stably fit and rotate, thereby driving the first polishing motor group 10 and the second polishing motor group 20 to adjust the angle and position relative to the workpiece.
[0024] In practical implementation, the top of the main frame 10 of the equipment is provided with a device mounting plate 12, and a ventilation device 13 is fixedly installed in the middle of the surface of the device mounting plate 12. The ventilation device 13 is connected to the external exhaust system through a pipe, and can timely suck up and discharge the dust and debris generated in the processing area when the equipment is working.
[0025] In summary, roller mounting seats 20 are respectively installed at the corners of the main frame 10 of the equipment. Angle-holding rollers 21 are mounted on several of these roller mounting seats 20. Angle-adjusting discs 30 are installed between these angle-holding rollers 21. One side surface of the angle-adjusting disc 30 has a first motor mounting surface 31, on which a first polishing motor assembly 40 is fixedly mounted. The other side surface of the angle-adjusting disc 30 has a second motor mounting surface 32, on which a second polishing motor assembly 50 is fixedly mounted. A production line is opened in the middle of the angle-adjusting disc 30. The product through-hole 33 is located in the middle between the first polishing motor group 40 and the second polishing motor group 50. The 360° surface brushing and polishing device of this utility model achieves stable rotation and angle adjustment through the angle adjustment disk supported by the angle disk roller. This allows the first polishing motor group and the second polishing motor group to act on the workpiece surface from different directions simultaneously. When the workpiece passes through the product through-hole, multiple polishing wheels, driven by a high-speed motor, perform all-round polishing and brushing treatment on the workpiece, thereby achieving a uniform brushing effect on the workpiece surface, avoiding processing dead corners, and improving polishing efficiency and processing quality.
Claims
1. A surface 360° wire drawing and polishing device, characterized in that, It includes a main frame (10) of equipment, with roller mounting seats (20) installed at the corners of the main frame (10) respectively. Angle holding disc rollers (21) are installed on several of the roller mounting seats (20), and an angle adjusting disc (30) is installed between several of the angle holding disc rollers (21). A first motor mounting surface (31) is provided on one side of the angle adjusting disc (30), and a first polishing motor assembly (40) is fixedly installed on the surface of the first motor mounting surface (31). A second motor mounting surface (32) is provided on the other side of the angle adjusting disc (30), and a second polishing motor assembly (50) is fixedly installed on the surface of the second motor mounting surface (32). A product through-hole (33) is opened in the middle of the angle adjusting disc (30), and the product through-hole (33) is located in the middle position between the first polishing motor assembly (40) and the second polishing motor assembly (50).
2. The 360° surface brushing and polishing device according to claim 1, characterized in that, The main frame (10) of the device is a square frame.
3. The surface 360° wire drawing and polishing device according to claim 1, characterized in that, The first polishing motor assembly (40) includes a first dovetail slider assembly (41), a first high-speed motor (42), and a first reduction mechanism (43). The first dovetail slider assembly (41) is fixedly mounted on the first motor mounting surface (31) by fasteners. The first high-speed motor (42) is fixedly mounted on the first dovetail slider assembly (41) by fasteners. The first reduction mechanism (43) is fixedly mounted on the first motor mounting surface (31) by fasteners. One end of the first high-speed motor (42) A first motor shaft (421) is connected to the product through-hole (33). A first polishing wheel (422) is connected to the outside of the first motor shaft (421). The first polishing wheel (422) is located at the edge of the product through-hole (33). One end of the first deceleration mechanism (43) is connected to a first dovetail screw (431). One end of the first dovetail screw (431) is connected to the first dovetail slider assembly (41). The upper end of the first deceleration mechanism (43) is fixedly installed with a first power output device (432) by fasteners.
4. The 360° surface brushing and polishing device according to claim 3, characterized in that, The second polishing motor assembly (50) includes a second dovetail slider assembly (51), a second high-speed motor (52), and a second reduction mechanism (53). The second dovetail slider assembly (51) is fixedly mounted on the second motor mounting surface (32) by fasteners. The second high-speed motor (52) is fixedly mounted on the second dovetail slider assembly (51) by fasteners. The second reduction mechanism (53) is fixedly mounted on the second motor mounting surface (32) by fasteners. One end of the second high-speed motor (52) A second motor shaft (521) is connected to the product through-hole (33). A second polishing wheel (522) is connected to the outside of the second motor shaft (521). The second polishing wheel (522) is located at the edge of the product through-hole (33). A second dovetail screw (531) is connected to one end of the second deceleration mechanism (53). One end of the second dovetail screw (531) is connected to the second dovetail slider assembly (51). A second power output device (532) is fixedly installed on the upper end of the second deceleration mechanism (53) by fasteners.
5. The 360° surface brushing and polishing device according to claim 3, characterized in that, The first polishing motor group (40) consists of two groups, which are arranged opposite to each other.
6. The 360° surface brushing and polishing device according to claim 4, characterized in that, There are two sets of the second polishing motor group (50), which are arranged opposite to each other.
7. The 360° surface brushing and polishing device according to claim 1, characterized in that, Mounting plates (11) are installed at the four corners of the main frame (10) of the equipment. The roller mounting base (20) is fixedly installed on the mounting plate (11) by fasteners. The roller mounting base (20) is provided with roller mounting positions (22). The retaining angle disc roller (21) is set in the roller mounting position (22) and is movably connected to the retaining angle disc roller (21) through the roller mounting position (22) by a rotating shaft, so that the retaining angle disc roller (21) can rotate flexibly relative to the roller mounting base (20).
8. The 360° surface brushing and polishing device according to claim 1, characterized in that, The top of the main frame (10) of the equipment is provided with a device mounting plate (12), and an exhaust device (13) is fixedly installed in the middle of the surface of the device mounting plate (12).