Coil component and method for manufacturing the coil component

By designing multi-layer magnetic parts and different porosities in the magnetic substrate of the electromagnetic assembly, the problem of mechanical strength reduction caused by thinning of the outer cover layer is solved, and the high mechanical strength and miniaturized characteristics are achieved.

JP2025043116APending Publication Date: 2025-03-28TAIYO YUDEN KK
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Patent Information

Application Number
JP2023150444
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-09-15
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In the prior art, in order to reduce the volume of the electromagnetic assembly, the outer cover layer is thinned, resulting in a decrease in mechanical strength and is prone to damage during processing or installation.

Method used

A magnetic substrate consisting of a variety of metal magnetic particles and insulating connecting agents is used to improve the mechanical strength of the external magnetic portion by designing different magnetic portions and porosities in the substrate.

Benefits of technology

Effectively improve the mechanical strength of the external magnetic part, preventing damage during processing or installation, while maintaining the miniaturized characteristics of the electromagnetic components.

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Abstract

To restrain damage to an exterior member in a miniaturized coil component.SOLUTION: A coil component 1 includes a base 10 containing a plurality of metal magnetic particles, and a coil conductor including a first winding portion 25a1 and a second winding portion 25b1 that are wound around a coil axis Ax in the base. The base has a first magnetic portion 11 and a second magnetic portion 12. The first magnetic portion is provided outside the coil conductor in a radial direction centered on a coil axis. The second magnetic portion is provided inside the first magnetic portion in the radial direction. In a section obtained by cutting the base along a cut section along the coil axis, a first porosity indicating the area ratio of voids in the first magnetic portion is smaller than a second porosity indicating the area ratio of voids in the second magnetic portion.SELECTED DRAWING: Figure 2
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