Aerosol generating device having a sensing assembly with a shielding plate

JP2025536192A5Pending Publication Date: 2025-11-26PHILIP MORRIS PRODUCTS SA
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Patent Information

Application Number
JP2025515988
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2022-11-16
Publication Date
2025-11-26

AI Technical Summary

Technical Problem

Aerosol-generating devices face issues with electronic components overheating due to heat conduction from the heating chamber, particularly affecting optical components that cannot tolerate high temperatures.

Method used

Incorporation of a shielding plate with a U-section design outside the cavity, made of conductive and thermally conductive materials, positioned to block external electromagnetic radiation and dissipate heat, while allowing the sensing assembly to function effectively.

Benefits of technology

The shielding plate reduces the temperature rise of electronic components, enhances heat dissipation, and improves the accuracy and reliability of the sensing assembly by blocking noise and maintaining optimal operating temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an aerosol generating device comprising a cavity for receiving an aerosol-forming substrate and a sensing assembly for detecting the aerosol-forming substrate within the cavity. The sensing assembly comprises an emitter configured to emit electromagnetic radiation into the cavity, a sensor configured to measure the wavelength of the received electromagnetic radiation, and a shielding plate configured to block the electromagnetic radiation and to be positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate. The shielding plate includes a U-section, a planar first portion connected to a first terminal edge of the U-section, and a planar second portion connected to a second terminal edge of the U-section. The first and second portions of the shielding plate are non-coplanar.
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Description

[Technical Field]

[0001] The present invention relates to an aerosol generating device. The present invention further relates to an aerosol generating system. [Background technology]

[0002] It is known to provide aerosol-generating devices for generating inhalable vapors. Such devices may heat an aerosol-forming substrate to a temperature at which one or more components of the aerosol-forming substrate volatilize, without burning the aerosol-forming substrate. The aerosol-forming substrate may be provided as part of an aerosol-generating article. The aerosol-generating article may have a rod shape for insertion of the aerosol-generating article into a cavity (e.g., a heating chamber) of the aerosol-generating device. A heating assembly may be disposed in or around the heating chamber to heat the aerosol-forming substrate when the aerosol-generating article is inserted into the heating chamber of the aerosol-generating device.

[0003] Aerosol-generating devices often include several electronic components to enable different functions of the device. During use, the temperature of these electronic components may rise to undesirably high temperatures due to heat conduction away from the high-temperature heating chamber. This may be particularly serious for electronic components that must be located in close proximity to the heating chamber and cannot tolerate very high temperatures. For example, optical components may be positioned near the opening of the heating chamber to identify the insertion of an aerosol-generating article into the heating chamber. At the same time, electronic components such as optical components often do not operate at temperatures that are too high.

[0004] It would therefore be desirable to provide an aerosol generating device that reduces the temperature rise of electronic components during use.It would be desirable to provide an aerosol generating device with improved heat dissipation. Summary of the Invention

[0005] According to an embodiment of the present invention, an aerosol generating device is provided. The aerosol generating device may include a cavity for receiving an aerosol-forming substrate. The aerosol generating device may include a sensing assembly for detecting the aerosol-forming substrate in the cavity. The sensing assembly may include an emitter configured to emit electromagnetic radiation into the cavity. The sensing assembly may include a sensor configured to measure a wavelength of the received electromagnetic radiation. The sensing assembly may include a shielding plate configured to block the electromagnetic radiation. The shielding plate may be positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate. The shielding plate may include a U-section. The shielding plate may include a planar first portion. The planar first portion may be connected to a first terminal edge of the U-section. The shielding plate may include a planar second portion. The planar second portion may be connected to a second terminal edge of the U-section. The first and second portions of the shielding plate may be non-coplanar.

[0006] According to an embodiment of the present invention, there is provided an aerosol generating device. The aerosol generating device comprises a cavity for receiving an aerosol-forming substrate. The aerosol generating device comprises a sensing assembly for detecting the aerosol-forming substrate in the cavity. The sensing assembly comprises an emitter configured to emit electromagnetic radiation into the cavity. The sensing assembly comprises a sensor configured to measure a wavelength of the received electromagnetic radiation. The sensing assembly comprises a shielding plate configured to block the electromagnetic radiation. The shielding plate is positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate. The shielding plate comprises a U-section. The shielding plate comprises a planar first portion. The planar first portion is connected to a first terminal edge of the U-section. The shielding plate comprises a planar second portion. The planar second portion is connected to a second terminal edge of the U-section. The first and second portions of the shielding plate are non-coplanar.

[0007] The shielding plate of the present invention may provide an aerosol generating device with reduced temperature rise of electronic components during use.The shielding plate of the present invention may provide an aerosol generating device with improved heat dissipation.

[0008] An aerosol-generating device including a sensing assembly may advantageously be able to detect the presence and type of an aerosol-generating substrate at least partially received within the cavity based on measurements of at least one wavelength of received electromagnetic radiation produced by a sensor. The aerosol-forming substrate may be included in an aerosol-generating article at least partially received within the cavity. During use, the emitter may advantageously emit electromagnetic radiation into the cavity in which the aerosol-forming substrate is at least partially received. Electromagnetic radiation incident on the aerosol-forming substrate or aerosol-generating article may undergo one of absorption, reflection, or transmission. The amount of absorption, reflection, or transmission of electromagnetic radiation at different wavelengths may depend on the chemical structure of the aerosol-forming substrate or article. Thus, the chemical structure of the aerosol-forming substrate or article may affect the electromagnetic radiation received from the cavity by the sensor. Different aerosol-forming substrates or articles may have different chemical structures and therefore may affect the electromagnetic radiation differently. Thus, measurements of the received electromagnetic radiation may advantageously be used to determine the presence and type of an aerosol-forming substrate received within the cavity.

[0009] The sensor is preferably configured to measure the intensity of at least one wavelength of electromagnetic radiation. Measuring may include comparing the intensity of the at least one wavelength of electromagnetic radiation to a threshold value.

[0010] With the shielding plate of the present invention, the temperature rise of the sensing assembly during use can be reduced due to the heat dissipation function of the shielding plate.

[0011] The cavity of the aerosol-generating device may include an opening at a first end through which the aerosol-forming substrate may be received. The cavity may be configured to receive the aerosol-forming substrate along a longitudinal axis of the cavity. The longitudinal axis of the cavity may be parallel to the longitudinal axis of the aerosol-generating device.

[0012] The emitter and sensor may be positioned at substantially the same height relative to the longitudinal axis of the cavity. In other words, the emitter and sensor may be positioned in a plane that is substantially perpendicular to the longitudinal axis of the cavity. The emitter and sensor may be positioned such that a beam of electromagnetic radiation travels from the emitter to the sensor in a direction that is substantially perpendicular to the longitudinal axis of the cavity.

[0013] The cavity may include a second end opposite the first end, and the second end may include a base of the cavity.

[0014] The emitter and the sensor may be positioned in a region between the first end and the second end of the cavity to emit and receive electromagnetic radiation to and from the cavity. The emitter may be positioned outside the cavity. The sensor may be positioned outside the cavity.

[0015] The emitter and sensor may be positioned along a longitudinal axis of the cavity distal to the second end of the cavity, and the emitter and sensor may be positioned to emit and receive electromagnetic radiation to and from the second end of the cavity, respectively.

[0016] The position of the shielding plate may advantageously mean that electromagnetic radiation external to the aerosol generation device is blocked by the shielding plate. This may mean that electromagnetic radiation external to the aerosol generation device is blocked from reaching the sensor. The external electromagnetic radiation may otherwise be received by the sensor and thus picked up as noise. The shielding plate may therefore advantageously improve the accuracy of the sensing assembly and reduce noise. This may improve the signal-to-noise ratio of measurements from the sensor.

[0017] One source of external electromagnetic radiation may be from the user of the aerosol generating device: for example, the user's hands may generate parasitic capacitance effects on the order of picofarads, which may be detected as noise by the sensor in the absence of a shielding plate.

[0018] As used herein, a shielding plate "blocking" electromagnetic radiation may mean that the shielding plate prevents external electromagnetic radiation from passing through the sensor. The shielding plate may reduce the intensity of externally generated electromagnetic radiation at the sensor by at least 90%, preferably at least 95%, and even more preferably at least 99%. The shielding plate may be effective at reducing the intensity of electromagnetic radiation between the infrared and ultraviolet ranges. Preferably, the shielding plate may be effective at reducing the intensity of electromagnetic radiation having a wavelength between 1 nanometer and 100,000 nanometers, preferably between 200 nanometers and 30,000 nanometers, and even more preferably between 200 nanometers and 15,000 nanometers. The shielding plate may reduce the intensity of externally generated electromagnetic radiation by absorbing or reflecting the radiation.

[0019] The shielding plate may include a conductive material. The shielding plate may consist of a conductive material. The conductive material has a conductivity of at least 1×10 6 Siemens / meter, preferably at least 1 x 10 7 Siemens / meter, and even more preferably at least 5 x 10 7 It may have an electrical conductivity in Siemens / meter.

[0020] The shielding plate may include a thermally conductive material. The shielding plate may be made of a thermally conductive material. This may be particularly advantageous when the aerosol generating device further includes a heater assembly configured to heat the aerosol-forming substrate received in the cavity during use. A shielding plate including a thermally conductive material may advantageously dissipate heat generated by the heater assembly away from the sensor. The sensor may be particularly sensitive to heating and may be damaged by excessive heating. A shielding plate including a thermally conductive material may advantageously prevent the sensor from overheating during use of the aerosol generating device. The shielding plate may be configured to prevent the sensor from exceeding 115 degrees Celsius during use of the aerosol generating device.

[0021] The thermally conductive material may have a thermal conductivity of at least 10 Watts per meter Kelvin, preferably at least 80 Watts per meter Kelvin, preferably at least 100 Watts per meter Kelvin, and even more preferably at least 150 Watts per meter Kelvin.

[0022] The shielding plate may include a metal or alloy. The shielding plate may include at least one of aluminum and stainless steel.

[0023] The shielding plates may comprise phosphor bronze, preferably nickel-plated phosphor bronze.The shielding plates may be made of phosphate bronze, preferably nickel-plated phosphate bronze.The shielding plates may consist of phosphor bronze, preferably nickel-plated phosphor bronze.

[0024] The shielding plate may have a thickness of 0.1 to 3 millimeters. Preferably, the shielding plate may have a thickness of 0.2 millimeters. Such a thickness may advantageously be sufficient to ensure that the shielding plate adequately blocks external electromagnetic radiation.

[0025] The shielding plate may be sized and positioned such that the emitter is between the shielding plate and the cavity. This may advantageously ensure that external electromagnetic radiation does not enter the cavity through the emitter. Such a shielding plate may also advantageously dissipate heat from the emitter.

[0026] The shielding plate may have a width of 1 to 10 mm, more preferably 2 to 4 mm, and even more preferably about 3 mm. The shielding plate may have a length of 10 to 30 mm, more preferably 15 to 25 mm, and even more preferably about 22 mm.

[0027] The emitter and the sensor may be parallel to each other, in other words, the angle between the emitter and the sensor may be about 0 degrees.

[0028] When the angle between the emitter and the sensor is referred to herein, the angle is the angle between the central optical axis of the emitter and the central optical axis of the sensor, which may be the same as the angle defined between the emitter and the sensor and the surface of the aerosol-forming substrate or article at least partially received within the cavity.

[0029] The emitter and sensor may be adjacent to each other. In this way, the emitter and sensor may advantageously be provided on the same chip. This may advantageously reduce the complexity of the sensing assembly.

[0030] The emitter may be positioned above the sensor. The sensing assembly may include an emitter between the shielding plate and the sensor.

[0031] Alternatively, the sensor and emitter may be non-parallel. The angle between the sensor and emitter may be 20 to 120 degrees, preferably 60 to 100 degrees, and even more preferably 70 to 90 degrees. Most preferably, the angle between the sensor and emitter may be about 80 degrees. Such an angle may be particularly advantageous when the aerosol-forming substrate is contained within a rod-shaped aerosol-generating article and the electromagnetic radiation is incident on the article at a right angle to the cylindrical axis of the rod.

[0032] The angle between the normal to the plane of the first portion and the normal to the plane of the second portion may be substantially the same as the angle between the sensor and the emitter when the sensor and the emitter are non-parallel. In other words, the angle between the normal to the plane of the first portion and the normal to the plane of the second portion may be 20 to 120 degrees, preferably 60 to 100 degrees, and even more preferably 70 to 90 degrees. Most preferably, the angle may be about 80 degrees.

[0033] The sensing assembly may further comprise a base. The base may include a first side to which at least one of the emitter and the sensor is attached. Both the emitter and the sensor may be attached to the first side. The base may include a second side opposite the first side to which a shielding plate is attached. This may advantageously be a simple arrangement that is easy to manufacture. The base may comprise one or more printed circuit boards (PCBs). The base may be a printed circuit board (PCB). The base may comprise two or more PCBs. The base may include or consist of one or more flexible PCBs.

[0034] The substrate may include a flexible portion. The flexible portion may be configured so that the emitter can be moved relative to the sensor by bending the flexible portion. As described above, the angle between the emitter and the sensor may preferably be 20 to 120 degrees, preferably 60 to 100 degrees, and even more preferably 70 to 90 degrees. Most preferably, the angle between the sensor and the emitter may be approximately 80 degrees. A substrate including a flexible portion may advantageously allow the angle between the emitter and the sensor to be controlled in a simple manner during the manufacturing process. Using a substrate including a flexible portion may advantageously eliminate the need to pre-mold the substrate into a desired shape. It may be possible to modify the angle between the emitter and the sensor during or after manufacturing of the aerosol-forming device.

[0035] The substrate may be angled so that the emitter is adjacent to a different portion of the cavity relative to the sensor, and the angle between the emitter and the central optical axis of the sensor is between 20 and 120 degrees, preferably between 60 and 100 degrees, and even more preferably between 70 and 90 degrees. Most preferably, the angle between the sensor and the emitter may be about 80 degrees.

[0036] The substrate may include a first portion including the emitter. The substrate may include a second portion including the sensor. The substrate may include a third portion between the first and second portions. At least the third portion may be flexible such that the first portion is movable relative to the second portion. This may allow for control of the angle between the emitter and the sensor, as described above.

[0037] Preferably, the first portion of the substrate may be rigid, the second portion of the substrate may be rigid, and the flexible third portion thus acts as a hinge between the rigid first and second portions.

[0038] The third portion of the substrate may preferably be opaque to the wavelength of the electromagnetic radiation emitted by the emitter, which may advantageously ensure that the electromagnetic radiation emitted by the emitter is not directly received by the sensor before being reflected or absorbed and emitted by the aerosol-forming substrate received within the cavity.

[0039] The substrate may comprise one or more PCBs. The substrate may consist of one or more flexible PCBs. At least a third portion of the substrate may include or consist of a flexible PCB.

[0040] Preferably, the first and second portions of the substrate may comprise rigid PCBs, and the third portion may comprise a flexible PCB.

[0041] A particularly preferred combination may be a base including a flexible portion as described above and a shielding plate as described above, when the shielding plate comprises a first and a second planar portion, the second portion being planar in a different plane than the first portion, since the shielding plate can advantageously hold the base so that the flexible portion can be bent at a desired angle.

[0042] The shielding plate may preferably be attached to a second side of the base opposite the first side. The shielding plate may be rigid.

[0043] A first portion of the shielding plate may be attached to a first portion of the substrate, and a second portion of the shielding plate may be attached to a second portion of the substrate.

[0044] This arrangement may allow for a simple manufacturing process. Advantageously, the act of attaching the shielding plate to the substrate may hold the substrate at a desired angle.

[0045] The shielding plate may include at least one clip. The shielding plate may include a first clip at a first end and a second clip at a second end. The first end may be an end opposite the second end of the shielding plate. The one or more clips may be configured to connect the clip to a second side of the base. The one or more clips may advantageously provide a simple and low-cost means of mounting the shielding plate on the base. Mounting the shielding plate on the base in this manner may advantageously ensure simple and low-cost manufacturing of the sensing assembly.

[0046] The shielding plate may be connected to a ground contact of the aerosol generating device. The ground contact may be on the substrate. If the substrate comprises a PCB, the ground contact may be on the PCB. At least one clip of the shielding plate may contact the ground contact. Connecting the shielding plate to the ground contact may enable the shielding plate to provide good shielding.

[0047] The shielding plate may be integrally formed and may include at least one clip. The shielding plate may be a monolithic part and may include at least one clip.

[0048] The U-section of the shielding plate may define a U-shape by a bottom wall and first and second parallel side walls, and the first and second parallel side walls of the U-section of the shielding plate are preferably non-coplanar with both the planar first portion and the planar second portion of the shielding plate.

[0049] The first and second end edges of the U-section can be defined by respective edges of the first and second side walls facing away from the bottom wall, and both the first and second side walls parallel to the bottom wall can be disposed parallel to the longitudinal central axis of the cavity.

[0050] The first and second side walls of the U-section of the shielding plate may be disposed parallel to an angle bisector of an angle subtending between the non-coplanar first and second portions of the shielding plate.

[0051] The bottom wall of the U-section may include a curved or bent shape.The bottom wall of the U-section may include a curved shape.The bottom wall of the U-section may include a bent shape.

[0052] The aerosol generating device may include a housing.

[0053] The bottom wall of the U-section may contact the interior side wall of the housing of the aerosol generating device. The bottom wall of the U-section may include a curved or bent shape and may contact a correspondingly shaped interior side wall of the housing of the aerosol generating device. Thus, the interior side wall may have a curved or bent shape that mates with the curved or bent shape of the bottom wall of the U-section in the region where the bottom wall of the U-section contacts the interior side wall of the housing. This design may maximize the contact area between the shielding plate and the interior side wall of the housing. The large contact area may maximize heat dissipation from the shielding plate to the housing.

[0054] The bottom wall of the U-section may include one or more fins that contact the interior sidewall of the housing of the aerosol generating device. The one or more fins may function to dissipate heat from the shield plate to the housing of the device.

[0055] At least a portion of the interior side wall of the housing of the aerosol generating device that is in contact with the bottom wall of the U-section may comprise graphene. A graphene sheet may be provided on the exterior surface of the interior side wall of the housing that is in contact with the bottom wall of the U-section.

[0056] The sensing assembly may include an aerogel layer or sheet. The aerogel layer or sheet may be disposed between the substrate and the longitudinal central axis of the cavity. The aerogel layer or sheet may have a thickness of 0.1 millimeters to 0.3 millimeters, preferably about 0.2 millimeters. The aerogel layer or sheet may function as a thermal barrier. The aerogel layer or sheet may help insulate the substrate from the heater assembly. The aerogel layer or sheet may help insulate the substrate from the heated cavity during use.

[0057] The housing of the aerosol generating device may define a cavity. The aerosol generating device housing defining the cavity may include a first housing portion defining the cavity. The first housing portion defining the cavity may be transparent to at least one wavelength of electromagnetic radiation emitted by the emitter. It may be preferable that the first housing portion be transparent to all wavelengths of electromagnetic radiation emitted by the emitter. The emitter may be configured to emit electromagnetic radiation into the cavity through the transparent portion.

[0058] The first portion of the housing may separate the emitter from the cavity. Thus, the first portion of the housing may protect the emitter from debris and dirt that may accumulate within the cavity. In particular, the emitter may be protected from residue from the aerosol-forming substrate that may accumulate during use of the aerosol generating device. The first portion may also advantageously be easy to clean, allowing for easy maintenance of the device.

[0059] An airflow path may be defined through the aerosol generating device from the air inlet to the air outlet. The airflow path may pass through a cavity. The emitter may be separated from air flowing through the airflow path by a transparent first portion of the housing. The air may carry debris or dirt. Thus, the first portion may protect the emitter from air passing through the airflow path.

[0060] The first portion of the housing may be sized and positioned to correspond to the field of view angle of the emitter, which may advantageously ensure that substantially all of the electromagnetic radiation emitted by the emitter in use passes into the cavity.

[0061] The aerosol generating device housing defining the cavity may include a second housing portion defining the cavity, which may be transparent to at least one wavelength of electromagnetic radiation received by the sensor, and the sensor may be configured to receive the electromagnetic radiation from the cavity through the second transparent portion.

[0062] The second portion of the housing may have the corresponding features and advantages described with respect to the first portion, but only with respect to the sensor and not with respect to the emitter.

[0063] Providing the first and second housing portions may advantageously extend the life of the sensing assembly. The first and second housing portions may prevent the sensing assembly from degrading over time due to, for example, becoming coated with dirt, debris, and substrate residue. A degraded sensing assembly may reduce the amount of electromagnetic radiation entering the cavity from the emitter or received by the sensor from the cavity, which would reduce the accuracy and sensitivity of the sensing assembly.

[0064] The cavity of the aerosol generating device may have an open end into which the aerosol-generating article is inserted. The open end may be a proximal end. The cavity may have a closed end opposite the open end. The closed end may be a base of the cavity. The closed end may be closed except for the provision of an air opening disposed within the base. The base of the cavity may be flat. The base of the cavity may be circular. The base of the cavity may be disposed upstream of the cavity. The open end may be disposed downstream of the cavity. The cavity may have an elongated extension. The cavity may have a longitudinal central axis. The longitudinal axis may be a direction extending along the longitudinal central axis between the open end and the closed end. The longitudinal central axis of the cavity may be parallel to the longitudinal axis of the aerosol generating device.

[0065] At least a portion of the cavity may be configured as a heating chamber. A distal portion of the cavity may be configured as a heating chamber. The cavity may have a cylindrical shape. The cavity may have a hollow cylindrical shape. The cavity may have a shape corresponding to the shape of the aerosol-generating article to be received within the cavity. The cavity may have a circular cross-section. The cavity may have an elliptical or rectangular cross-section. The cavity may have an inner diameter corresponding to the outer diameter of the aerosol-generating article.

[0066] An airflow channel may extend through the cavity. Ambient air may be drawn through the airflow channel into the aerosol-generating device, into the cavity, and toward the user. Downstream of the cavity, a mouthpiece may be disposed, or the user may inhale the aerosol-generating article directly. The airflow channel may extend through the mouthpiece.

[0067] The aerosol generating device may be configured such that, during operation of the device, the temperature of the sensing assembly does not exceed 120 degrees Celsius, preferably does not exceed 110 degrees Celsius, more preferably does not exceed 100 degrees Celsius, more preferably does not exceed 95 degrees Celsius, more preferably does not exceed 90 degrees Celsius, more preferably does not exceed 87 degrees Celsius.

[0068] The sensor may be disposed between a central longitudinal axis of the cavity and at least a portion of the shield plate.

[0069] The angle subtending between the non-coplanar first and second portions of the shielding plate may be between 40 and 140 degrees, preferably between 80 and 120 degrees, and more preferably between 90 and 110 degrees. The angle subtending between the non-coplanar first and second portions of the shielding plate may be about 100 degrees. The angle should be measured between the inner surfaces of the first and second portions relative to the U-shape of the shielding plate.

[0070] The sensor may be positioned between the first portion of the shielding plate and the cavity, and the emitter may be positioned between the second portion of the shielding plate and the cavity.

[0071] The aerosol-generating device may include at least one lens configured to focus electromagnetic radiation received from the cavity onto a sensor. The lens may include an absorbing material configured to substantially block wavelengths of electromagnetic radiation outside a wavelength range. The absorbing material may be configured to substantially block wavelengths of electromagnetic radiation less than 200 nanometers and greater than 30,000 nanometers. The one or more lenses may advantageously increase the amount of electromagnetic radiation received by the sensor. This may advantageously increase the signal-to-noise ratio of the sensing assembly, thereby improving the accuracy of the sensing assembly in detecting the presence and type of aerosol-forming substrate at least partially received within the cavity.

[0072] The cavity may be defined by a housing of the aerosol generating device, a first portion of the housing may be transparent to at least some of the wavelengths of the electromagnetic radiation emitted by the emitter, and the emitter may be configured to emit the electromagnetic radiation into the cavity through the transparent portion.

[0073] The sensing assembly may include amplification electronics directly connected to the sensor.

[0074] The aerosol-generating device may include a controller. The controller may be configured to receive a signal from the sensor. The controller may be configured to determine a material property of an aerosol-forming substrate at least partially received within the cavity based on the measured intensity of the electromagnetic radiation received by the sensor. The controller may be configured to determine a material property of an aerosol-generating article including the aerosol-forming substrate based on the measured intensity of the electromagnetic radiation received by the sensor.

[0075] Preferably, the controller may be configured to perform a spectral analysis of the measured intensity of the electromagnetic radiation to determine material properties of the aerosol-forming substrate or an aerosol-generating article comprising the aerosol-forming substrate. Based on the determined material properties, the controller may be configured to determine the type of aerosol-forming substrate at least partially received in the cavity. A controller configured to determine material properties of the aerosol-forming substrate may advantageously mean that the type of aerosol-forming substrate can be determined directly based on the inherent material properties of the aerosol-forming substrate. The aerosol-forming substrate, or an aerosol-generating article comprising the aerosol-forming substrate, does not need to include a printed barcode, taggant, or other indicia of the type of substrate.

[0076] The material property determined by the controller may be the wettability or water content of the aerosol-forming substrate.

[0077] The controller may include a memory. Stored in the controller's memory may be data relating known measurements of electromagnetic radiation at particular wavelengths to the chemical structure or type of the aerosol-forming substrate. The controller may be configured to determine the type of aerosol-forming substrate received in the cavity by comparing one or more electromagnetic radiation measurements made by the sensor at one or more wavelengths with the known measurements stored in the memory. The aerosol-generating device may include a heating assembly for heating the aerosol-forming substrate. The heating assembly may be controlled by the controller. The controller may be configured to control the heating assembly according to a heating profile selected based on the determined type of aerosol-forming substrate.

[0078] The controller may be configured to repeatedly determine a value related to the moisture content of the aerosol-forming substrate received in the cavity during use of the aerosol-generating device. Preferably, the controller may be configured to modify the heating profile based on the determined change in moisture content of the aerosol-forming substrate. The determined change in moisture content may be relative to the expected moisture content of the determined type of aerosol-forming substrate. Alternatively or additionally, the determined change in moisture content may be a change in moisture content determined over time. For example, the determined change in moisture content may be a change in moisture content determined during or between puffs.

[0079] The emitter may be configured to emit electromagnetic radiation having a wavelength between 1100 nanometers and 1500 nanometers. Preferably, the emitter may be configured to emit electromagnetic radiation having a wavelength between 1350 nanometers and 1400 nanometers.

[0080] The sensor may be configured to receive electromagnetic radiation having a wavelength between 1100 nanometers and 1500 nanometers. Preferably, the sensor may be configured to receive electromagnetic radiation having a wavelength between 1350 nanometers and 1400 nanometers.

[0081] Water is particularly effective at absorbing electromagnetic radiation having wavelengths between 1100 nanometers and 1500 nanometers, especially between 1350 nanometers and 1400 nanometers. Therefore, it may be advantageous for the emitter and sensor to emit and receive these wavelengths of electromagnetic radiation when the target material property of the aerosol-forming substrate is wettability or water content.

[0082] The emitter may comprise at least one LED for emitting electromagnetic radiation. Preferably, the emitter may be configured to emit multiple wavelengths of electromagnetic radiation. The emitter may comprise multiple LEDs, each configured to emit a different wavelength of electromagnetic radiation.

[0083] The sensor may include a photodiode.

[0084] The sensor may be configured to receive multiple wavelengths of electromagnetic radiation, in particular, the sensor may be configured to measure multiple wavelengths of received electromagnetic radiation.

[0085] In other words, the sensing assembly may be configured to perform spectroscopy on an aerosol-forming substrate received in the cavity, or on an aerosol-generating article including a substrate received in the cavity. The apparatus may include a controller for performing spectral analysis on the measured electromagnetic radiation. Based on the spectral analysis, the controller may be configured to determine the presence of an aerosol-forming substrate in the cavity. The controller may be configured to determine the type of aerosol-forming substrate in the cavity.

[0086] As used herein, determining the presence and type of an aerosol-forming substrate is used interchangeably with determining the presence and type of an aerosol-generating article that includes the aerosol-forming substrate. In either case, the aerosol-generating device may advantageously be configured to determine the presence and type of the aerosol-forming substrate or article based on its chemical composition.

[0087] In one embodiment, the electromagnetic radiation emitted by the emitter may be incident on an aerosol-forming substrate, in which case the presence or type of aerosol-forming substrate may be determined.

[0088] Alternatively, the aerosol-forming substrate may be included in an aerosol-generating article. In that case, the electromagnetic radiation received by the sensor may be affected by the chemical structure of the aerosol-generating article, for example, the wrapper or housing of the article. Different aerosol-generating articles may have different chemical structures, for example, different wrappers or housings. This may make it possible to distinguish between different aerosol-generating articles.

[0089] "Different aerosol-generating articles" may refer to aerosol-generating articles that include different aerosol-forming substrates.

[0090] Furthermore, a portion of the electromagnetic radiation may pass through the aerosol-generating device to the aerosol-forming substrate such that the electromagnetic radiation received by the sensor may be affected by the chemical structure of both the aerosol-generating article and the substrate.

[0091] The aerosol-forming substrate may be a solid aerosol-forming substrate. Alternatively, the aerosol-forming substrate may comprise both solid and liquid components. The aerosol-forming substrate may comprise a tobacco-containing material containing volatile tobacco flavor compounds that are released from the substrate upon heating. Alternatively, the aerosol-forming substrate may comprise a non-tobacco material. The aerosol-forming substrate may further comprise an aerosol former that facilitates the formation of a dense and stable aerosol. Examples of suitable aerosol formers are glycerin and propylene glycol.

[0092] When the aerosol-forming substrate is a solid aerosol-forming substrate, the solid aerosol-forming substrate may comprise, for example, one or more of powder, granules, pellets, shreds, spaghetti, strips, or sheets containing one or more of herb leaves, tobacco leaves, tobacco stem fragments, reconstituted tobacco, homogenized tobacco, extruded tobacco, cast leaf tobacco, and expanded tobacco. The solid aerosol-forming substrate may be in loose form or may be provided in a suitable container or cartridge. Optionally, the solid aerosol-forming substrate may contain additional tobacco or non-tobacco volatile flavor compounds that are released upon heating of the substrate. The solid aerosol-forming substrate may also contain capsules, for example, containing additional tobacco or non-tobacco volatile flavor compounds, which may melt during heating of the solid aerosol-forming substrate.

[0093] As used herein, "homogenized tobacco" refers to a material formed by agglomerating particulate tobacco. The homogenized tobacco may be in the form of a sheet. The homogenized tobacco material may have an aerosol former content of greater than 5% on a dry weight basis. Alternatively, the homogenized tobacco material may have an aerosol former content of between 5% and 30% by weight on a dry weight basis. A sheet of homogenized tobacco material may be formed by agglomerating particulate tobacco obtained by grinding or otherwise combining one or both of tobacco lamina and tobacco stem. Alternatively, or additionally, the sheet of homogenized tobacco material may include one or more of tobacco dust, tobacco fines, and other particulate tobacco by-products formed, for example, during tobacco processing, handling, and shipping. The homogenized tobacco material sheet may include one or more inherent binders (i.e., tobacco intrinsic binders), one or more exogenous binders (i.e., tobacco extrinsic binders), or combinations thereof to aid in the cohesion of the particulate tobacco, although alternatively or additionally, the homogenized tobacco material sheet may include other additives, including, but not limited to, tobacco and non-tobacco fibers, aerosol formers, humectants, plasticizers, flavorants, fillers, aqueous and non-aqueous solvents, and combinations thereof.

[0094] Optionally, the solid aerosol-forming substrate may be provided on or embedded in a thermally stable carrier. The carrier may take the form of a powder, granules, pellets, pieces, spaghetti, strips, or sheets. Alternatively, the carrier may be a tubular carrier having a thin layer of solid substrate deposited on its inner surface, on its outer surface, or on both its inner and outer surfaces. Such a tubular carrier may be formed, for example, of paper or paper-like material, nonwoven carbon fiber mat, low-mass open-mesh metal screen, or perforated metal foil, or any other thermally stable polymeric matrix.

[0095] In a particularly preferred embodiment, the aerosol-forming substrate comprises an assembly of crimped sheets of homogenized tobacco material. As used herein, the term "crimped sheet" refers to a sheet having a plurality of substantially parallel ridges or corrugations. Preferably, when the aerosol-generating article is assembled, the substantially parallel ridges or corrugations extend along or parallel to the longitudinal axis of the aerosol-generating article. This advantageously facilitates assembling the crimped sheets of homogenized tobacco material to form the aerosol-forming substrate. However, it will be appreciated that a crimped sheet of homogenized tobacco material for inclusion in an aerosol-generating article may alternatively or additionally have a plurality of substantially parallel ridges or corrugations that are disposed at an acute or obtuse angle relative to the longitudinal axis of the aerosol-generating article when the aerosol-generating article is assembled. In certain embodiments, the aerosol-forming substrate may comprise an assembly of sheets of homogenized tobacco material that are substantially uniformly textured across substantially its entire surface. For example, the aerosol-forming substrate may comprise an assemblage of a crimped sheet of homogenized tobacco material that includes a plurality of substantially parallel ridges or corrugations that are substantially evenly spaced across the width of the sheet.

[0096] The solid aerosol-forming substrate may be deposited on the surface of the carrier in the form of, for example, a sheet, foam, gel, or slurry. The solid aerosol-forming substrate may be deposited over the entire surface of the carrier, or alternatively, may be deposited in a pattern to provide a non-uniform flavor delivery during use.

[0097] The aerosol generating device may include a heater assembly. The heater assembly may be configured to heat an aerosol-forming substrate received within the cavity during use. A controller may be configured to control the heater assembly. The controller of the heater assembly may be based on the type of aerosol-forming substrate determined by the controller. Preferably, the controller may be configured to control the heater assembly according to a heating profile. The heating profile may be selected or modified according to the type of aerosol-forming substrate at least partially received within the cavity.

[0098] The heater assembly may include a heating element. In use, power may be supplied to the heating element to heat it. Heat may then be transferred to the received aerosol-forming substrate, for example, by conduction through the device housing that forms the chamber.

[0099] The heating element may be a resistive heating element. The heating element may include an electrically resistive material. Suitable electrically resistive materials include, but are not limited to, semiconductors such as doped ceramics, "conductive" ceramics (e.g., molybdenum disilicide), carbon, graphite, metals, and composites made of ceramic and metallic materials. Such composites may include doped and undoped ceramics.

[0100] In another embodiment, the heater assembly may include one or more inductor coils and the heating element may include one or more susceptor elements.

[0101] One or more susceptor elements may be configured to be heatable by an alternating magnetic field generated by an inductor coil or coils. During use, power supplied to the inductor coil (e.g., by the apparatus's power supply) can cause the inductor coil to induce eddy currents in the susceptor elements. These eddy currents then cause the susceptor elements to generate heat. Power is supplied to the inductor coil as an alternating magnetic field. The alternating current may have any suitable frequency. The alternating current may preferably be a high-frequency alternating current. The alternating current may have a frequency between 100 kilohertz (kHz) and 30 megahertz (MHz). When an aerosol-forming substrate is received in the chamber, heat generated by the susceptor elements is generated by heating the aerosol-forming substrate to a temperature sufficient to emanate an aerosol from the substrate. The susceptor elements may be formed of a material capable of absorbing electromagnetic energy and converting it to heat. By way of example and without limitation, the susceptor elements may be formed of a ferromagnetic material such as steel.

[0102] The aerosol generating device may include a power source that may be configured to supply an electrical current to the resistive heating element.

[0103] The heating element may comprise a substrate layer of flexible material. The substrate layer may comprise a thermally stable polymer, preferably a polyimide.

[0104] The heating element may be disposed on the substrate layer. The heating element may include a wire connection configured to connect to a controller of the aerosol generating device. The heating element may comprise a heating track disposed on the substrate layer. The heating track may comprise a thermally conductive material, preferably a metal such as stainless steel. The heating track may be electrically connected to the wire connection.

[0105] The heating element may take other forms, such as one or more metal grids, flexible printed circuit boards, molded circuit components (MIDs), ceramic heaters, flexible carbon fiber heaters, or may be formed using coating techniques such as plasma deposition onto a suitably shaped substrate.

[0106] As used herein, transparency to a particular wavelength of electromagnetic radiation, whether in a transparent portion or otherwise, means that at least 90%, preferably at least 95%, and even more preferably at least 99% of the electromagnetic radiation at that wavelength can pass through the first or second portion without being absorbed.

[0107] The present invention further relates to a sensing assembly for an aerosol-generating device for generating an aerosol from an aerosol-forming substrate. The aerosol-generating device may include a housing. The housing may define a cavity. The cavity may be for at least partially receiving the aerosol-forming substrate. The sensing assembly may include an emitter configured to emit electromagnetic radiation into the cavity. The sensing assembly may include a sensor configured to measure a wavelength of the received electromagnetic radiation. The sensing assembly may include a shielding plate configured to block the electromagnetic radiation. The shielding plate may be positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate. The shielding plate may include a U-section. The shielding plate may include a planar first portion. The planar first portion may be connected to a first terminal edge of the U-section. The shielding plate may include a planar second portion. The planar second portion may be connected to a second terminal edge of the U-section. The first and second portions of the shielding plate may be non-coplanar.

[0108] The sensing assembly may include any of the features described in connection with any one of the preceding aspects of the present disclosure.

[0109] The present invention further relates to an aerosol-generating system comprising an aerosol-generating device as described herein and an aerosol-generating article comprising an aerosol-forming substrate.

[0110] As used herein, the terms "proximal," "distal," "downstream," and "upstream" are used to describe the relative position of a component or portion of a component of an aerosol generating device with respect to the direction in which a user draws on the aerosol generating device during use.

[0111] As used herein, "aerosol-generating device" refers to a device that interacts with an aerosol-forming substrate to generate an aerosol. The aerosol-forming substrate may be part of an aerosol-generating article, for example part of a smoking article. The aerosol-generating device may be a smoking device that interacts with the aerosol-forming substrate of the aerosol-generating article to generate an aerosol that is inhalable directly through the user's mouth into the user's lungs. The aerosol-generating device may be a holder. The device may be an electrically heated smoking device. The aerosol-generating device may comprise a housing, an electrical circuit, a power source, a heating chamber, and a heating element.

[0112] As used herein, the term "aerosol-generating article" refers to an article comprising an aerosol-forming substrate capable of emitting a volatile compound capable of forming an aerosol. For example, the aerosol-generating article may be a smoking article that generates an aerosol that can be inhaled directly through the user's mouth into the user's lungs. The aerosol-generating article may be disposable.

[0113] As used herein, the term "aerosol-forming substrate" relates to a substrate capable of emitting one or more volatile compounds capable of forming an aerosol. Such volatile compounds may be emitted by heating the aerosol-forming substrate. The aerosol-forming substrate may conveniently be part of an aerosol-generating article or a smoking article. [Example]

[0114] Below is provided a non-exhaustive list of non-limiting examples, any one or more of the features of these examples may be combined with any one or more features of any other example, embodiment, or aspect described herein.

[0115] Example 1: 1. An aerosol generating device comprising a cavity for receiving an aerosol-forming substrate and a sensing assembly for detecting the aerosol-forming substrate in the cavity, the sensing assembly comprising: an emitter configured to emit electromagnetic radiation into the cavity; a sensor configured to measure the wavelength of the received electromagnetic radiation; a shielding plate configured to block electromagnetic radiation and positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate; the shielding plate includes a U-section, a planar first portion connected to a first end edge of the U-section, and a planar second portion connected to a second end edge of the U-section; An aerosol generating device, wherein the first and second portions of the shielding plate are non-coplanar. Example 2: the U-section defines a U-shape by a bottom wall and parallel first and second side walls; First and second end edges are defined by respective edges of the first and second side walls facing away from the bottom wall, preferably 10. The aerosol generation device of example 1, wherein both the bottom wall and the parallel first and second side walls are disposed parallel to the longitudinal central axis of the cavity. Example 3: 3. The aerosol generating device of Example 2, wherein the first and second side walls of the U-section of the shielding plate are arranged parallel to the angle bisector of the angle subtended between the non-coplanar first and second portions of the shielding plate. Example 4: The aerosol generating device of example 2 or example 3, wherein the bottom wall of the U-section comprises a curved or bent shape. Example 5: 5. The aerosol generation device of example 4, wherein the bottom wall of the U-section contacts the interior side wall of the housing of the aerosol generation device. Example 6: 6. The aerosol generating device of example 5, wherein the bottom wall of the U-section comprises one or more fins that contact the interior side wall of the housing of the aerosol generating device. Example 7: An aerosol generating device as described in Example 5, wherein the inner side wall of the housing of the aerosol generating device has a curved or bent shape that mates with the curved or bent shape of the U-section in the area where the bottom wall of the U-section contacts the inner side wall of the housing of the aerosol generating device. Example 8: 8. An aerosol generating device according to any one of Examples 5 to 7, wherein at least a portion of the interior side wall of the housing of the aerosol generating device in contact with the bottom wall of the U-section comprises graphene. Example 9: An aerosol generating device according to any one of Examples 1 to 8, wherein the temperature of the sensing assembly during operation of the device does not exceed 120 degrees Celsius, preferably does not exceed 110 degrees Celsius, more preferably does not exceed 100 degrees Celsius, more preferably does not exceed 95 degrees Celsius, more preferably does not exceed 90 degrees Celsius, more preferably does not exceed 87 degrees Celsius. Example 10: 10. The aerosol generating device according to any one of Examples 1 to 9, wherein the sensor is disposed between the longitudinal central axis of the cavity and at least a portion of the shielding plate. Example 11: 11. The aerosol generating device according to any one of Examples 1 to 10, wherein the shielding plate comprises phosphor bronze, preferably nickel-plated phosphor bronze. Example 12: 12. An aerosol generating device according to any one of Examples 1 to 11, wherein the shielding plate comprises a conductive material having an electrical conductivity of at least 1×10 6 Siemens / meter. Example 13: 13. An aerosol generating device according to any one of Examples 1 to 12, wherein the shielding plate comprises a thermally conductive material having a thermal conductivity of at least 10 watts per meter Kelvin. Example 14: An aerosol generating device according to any one of Examples 1 to 13, wherein the angle between the non-coplanar first and second portions of the shielding plate is 40 degrees to 140 degrees, preferably 80 to 120 degrees, more preferably 90 to about 110 degrees, and more preferably about 100 degrees. Example 15: An aerosol generating device described in any of Examples 1 to 14, wherein the sensor is positioned between the first portion of the shielding plate and the cavity, and the emitter is positioned between the second portion of the shielding plate and the cavity. Example 16: An aerosol generating device described in any of Examples 1 to 15, further comprising at least one lens configured to focus electromagnetic radiation received from the cavity onto the sensor, the lens comprising an absorbing material configured to substantially block wavelengths of electromagnetic radiation outside a certain wavelength range. Example 17: 17. An aerosol generating device as described in Example 16, wherein the absorbing material is configured to substantially block wavelengths of electromagnetic radiation less than 200 nanometers and greater than 30,000 nanometers. Example 18: An aerosol generating device described in any of Examples 1 to 17, wherein the cavity is defined by a housing of the device, a first portion of the housing is transparent to at least some of the wavelengths of the electromagnetic radiation emitted by the emitter, and the emitter is configured to emit electromagnetic radiation into the cavity through the transparent portion. Example 19: An aerosol generating device described in any one of Examples 1 to 18, wherein the sensing assembly further comprises a substrate having a first side to which the emitter and sensor are attached, a first portion of the substrate including the emitter, and a second portion of the substrate including the sensor, and wherein the substrate further comprises a third portion between the first portion and the second portion, and at least the third portion is flexible so that the first portion is movable relative to the second portion. Example 20: 20. The aerosol generating device of any one of Examples 1 to 19, wherein the sensing assembly further comprises amplification electronics directly connected to the sensor. Example 21: 21. The aerosol generating apparatus of any one of Examples 1 to 20, further comprising a controller configured to receive a signal from the sensor, the controller configured to determine a material property of the aerosol-forming substrate at least partially received within the cavity, or an aerosol-generating article including the aerosol-forming substrate, based on the measured intensity of the electromagnetic radiation received at the cavity. Example 22: 22. An aerosol-generating device as described in example 21, wherein the material property determined by the controller is the wettability or water content of the aerosol-forming substrate. Example 23: 23. The aerosol generating device according to any one of Examples 1 to 22, wherein the shielding plate comprises at least one clip. Example 24: 24. An aerosol generating device as described in Example 23, wherein the shielding plate includes a first clip at a first end and a second clip at a second end, the first end being at an end opposite the second end of the shielding plate. Example 25: 25. The aerosol generating device of Example 23 or 24, wherein at least one clip, or first and second clips, are configured to connect the shielding plate to the base. Example 26: 26. An aerosol generating device according to any one of Examples 1 to 25, wherein the shielding plate is integrally formed, preferably the shielding plate is a monolithic part. Example 27: An aerosol-generating system comprising the aerosol-generating device according to any one of Examples 1 to 26 and an aerosol-generating article including an aerosol-forming substrate.

[0116] Features described with respect to one embodiment may be equally applied to other embodiments of the invention.

[0117] The invention will now be further described, by way of example only, with reference to the accompanying drawings in which: [Brief explanation of the drawings]

[0118] [Figure 1] FIG. 1 shows an aerosol generation system. [Figure 2] 2a and 2b show the sensing assembly. [Figure 3] 3a and 3b show the shielding plate. [Figure 4] FIG. 4 shows the sensing assembly. [Figure 5] 5a and 5b show an aerosol generating device. DETAILED DESCRIPTION OF THE INVENTION

[0119] 1 shows a cross-sectional view of an aerosol-generating system 10. The aerosol-generating system 10 comprises an aerosol-generating article 12. The aerosol-generating article 12 includes an aerosol-forming substrate 14 at its distal end. The aerosol-generating system 10 further comprises an aerosol-generating device 20. The aerosol-generating device 20 includes a cavity 22 for receiving the aerosol-forming substrate 14. The cavity 22 is defined within a housing 24 of the aerosol-generating device 20.

[0120] 1, a distal portion of the aerosol-generating article 12, including the aerosol-forming substrate 14, is inserted into the cavity 22. The aerosol-forming substrate 14 may be a solid tobacco-containing substrate. In particular, the aerosol-forming substrate 14 may be a collection of homogenized tobacco sheets.

[0121] 1, the aerosol-generating article 12 and cavity 22 are configured such that when the aerosol-generating article 12 is received within the cavity 22, the mouth end of the aerosol-generating article 12 protrudes from the cavity 22 and from the aerosol-generating device 20. This mouth end forms a mouthpiece 16 from which a user of the aerosol-generating device may draw smoke during use.

[0122] The aerosol-generating device 20 comprises a heater assembly including a heating element 26. The heating element 26 surrounds the cavity 22 along with a portion of the cavity 22 in which the aerosol-forming substrate 14 of the aerosol-generating article 12 is received. In an alternative embodiment, the heating element 26 may form a portion of the housing 24 that defines the portion of the cavity 22 that receives the aerosol-forming substrate 14. The heating element 26 may be a resistive heating element.

[0123] The airflow channel 28 extends from an air inlet 30 of the aerosol-generating device 20. Upstream of the cavity 22, the airflow channel 28 is defined primarily by an airflow channel wall 32. Downstream of the airflow channel wall 32, the airflow channel 28 passes through an air inlet defined in a base 34 of the cavity 22. The airflow channel 28 then extends through the cavity 22. When the aerosol-generating article 12 is received within the cavity 22, the airflow channel 28 passes through the aerosol-generating article 12 and extends through the mouthpiece 16.

[0124] The aerosol generating device 20 further comprises a power supply 36 in the form of a rechargeable battery for powering the heating element 26, which is controllable by a controller 38. The power supply 36 is connected to the controller 38 and the heating element 26 via wires and connections not shown. The aerosol generating device 20 may comprise further elements not shown, such as a button for activating the aerosol generating device 20.

[0125] The aerosol-generating device 20 further comprises a sensing assembly 40 for detecting the aerosol-forming substrate 14 within the cavity 22 .

[0126] Figure 2a more clearly shows the sensing assembly 40. Figure 2a is a perspective view of the sensing assembly 40 with a portion of the aerosol generating device 20 cut away.

[0127] The sensing assembly 40 includes an emitter 42. The emitter 42 includes a plurality of LEDs. Each of the LEDs is configured to emit electromagnetic radiation of a different wavelength. The emitter 42, and in particular the plurality of LEDs of the emitter 42, are configured to emit electromagnetic radiation into the cavity 22. The emitter 42 is configured to emit electromagnetic radiation having a wavelength between 1350 and 1400 nanometers.

[0128] 1 , housing 24, which defines a portion of cavity 22, includes first transparent portion 23. Emitter 42 is separated from cavity 22 by first transparent portion 23 and is configured to emit electromagnetic radiation into cavity 22 through transparent portion 23. Providing first transparent portion 23 protects emitter 42 from debris and dirt that may accumulate within cavity 22 after extended use of device 20, and allows for easy cleaning.

[0129] As shown in FIG. 2a, the sensing assembly 40 further includes a sensor 44. The sensor 44 is configured to receive electromagnetic radiation from the cavity 22. In particular, the sensor 44 is configured to receive electromagnetic radiation from the cavity 22 that is emitted by the emitter 42 and then reflected or transmitted by the aerosol-generating article 12 toward the sensor 44. The sensor 44 includes a photodiode. The sensor 44 is configured to measure multiple wavelengths of the received electromagnetic radiation. In particular, the sensor 44 is configured to measure the intensity of multiple wavelengths of the received electromagnetic radiation. The sensor 44 is configured to receive electromagnetic radiation having a wavelength between 1350 and 1400 nanometers.

[0130] Cavity 22 includes a second transparent portion, not shown in the figures. Sensor 44 is separated from cavity 22 by the second transparent portion and is configured to receive electromagnetic radiation from cavity 22 through the second transparent portion.

[0131] The sensing assembly 40 further comprises a substrate in the form of a printed circuit board (PCB) 50. A first portion 52 of the PCB 50 comprises the emitter 42. A second portion 54 of the PCB 50 comprises the sensor 44. Both the first portion 52 and the second portion 54 of the PCB 50 are planar. The PCB 50 further comprises a flexible third portion 56. As shown most clearly in FIGS. 2a and 4, the third portion 56 is bent so that the angle between the first portion 52 and the second portion 54 is 100 degrees. Thus, the angle between the first portion 52 and the second portion 54 is 80 degrees. This also means that the angle between the central optical axis of the emitter 42 and the central optical axis of the sensor 44 is 80 degrees (see FIG. 2b). This provides optimal optical performance.

[0132] The third portion 56 is opaque to the wavelengths of electromagnetic radiation emitted by the emitter 42. This ensures that the electromagnetic radiation emitted by the emitter 42 is not directly received by the sensor 44. The PCB 50 includes a further flexible portion that allows the PCB 50 to be folded into the shapes shown in Figures 2a and 4.

[0133] Figure 2b shows the angle between the aerosol-generating article 12, the emitter 42, and the sensor 44. Figure 2b is a cross-section of the aerosol-generating article 12, as well as the emitter 42 and the sensor 44, separate from the rest of the device 20. The optimum angle between the central optical axis 42a of the emitter 42 and the central optical axis 44a of the sensor 44 is 80 degrees. The angle is represented by the numeral 43 in Figure 2b.

[0134] The sensing assembly 40 further comprises a shielding plate 60. The shielding plate 60 is not shown in Figure 2a but is shown in Figures 3a and 3b.

[0135] Figures 3a and 3b show the shielding plate 60 separate from the rest of the sensing assembly 40. Figure 3a shows the shielding plate 60 in a perspective view, and Figure 3b shows the shielding plate 60 in a top view.

[0136] The shielding plate 60 includes a U-section 62, a planar first portion 64 connected to a first end edge 66 of the U-section 62, and a planar second portion 68 connected to a second end edge 70 of the U-section 62.

[0137] The first portion 64 and the second portion 68 of the shielding plate 60 are non-coplanar.

[0138] The U-section 62 defines a U-shape by a bottom wall 72 having a slightly curved shape, and first and second side walls 74, 76, which are parallel.

[0139] First and second terminal edges 66 and 70 are defined by respective ends of first and second side walls 74 and 76 that face away from bottom wall 72 .

[0140] The first side wall 74 and the second side wall 76 of the U-section 62 of the shielding plate 60 are disposed parallel to an angle bisector 78 of the angle 80 that subtends between the non-coplanar first portion 64 and second portion 68 of the shielding plate 60.

[0141] The angle 80 subtended between the non-coplanar first and second portions 64, 68 of the shielding plate 60 is approximately 100 degrees. The angle 80 should be measured between the inner surfaces of the first and second portions 64, 68 relative to the U-shape of the shielding plate 60.

[0142] The shielding plate 60 may include a first clip 82 at a first end and a second clip 84 at a second end, the first end being at an end opposite the second end of the shielding plate 60. The first clip 82 and the second clip 84 are configured to connect the shielding plate 60 to the PCB 50. The shielding plate 60 is integrally formed as a monolithic component.

[0143] FIG. 4 shows another cutaway perspective view of a section of the aerosol generation device 20 including the sensing assembly 40 (but looking toward the cavity from approximately the opposite direction compared to FIG. 2a). FIG. 4 shows several parts of the sensing assembly 40, namely, the shielding plate 60, the PCB 50, and the aerogel 86, in an exploded view. In the assembled configuration, these components are mounted on top of each other. The shielding plate 60 is configured to block electromagnetic radiation and is positioned outside the cavity 22 such that the sensor 44 is disposed between at least a portion of the shielding plate 60. In the illustrated embodiment, both the sensor 44 and the emitter 42 are positioned between the shielding plate 60 and the cavity 22. In this way, electromagnetic radiation outside the cavity 22 and the sensing assembly 40 is prevented from reaching the emitter 42 and, more importantly, the sensor 44. This means that the amount of external electromagnetic radiation received by the sensor 44 is substantially reduced or eliminated and therefore not detected as noise by the sensor 44.

[0144] The shielding plate 60 is sufficiently rigid to maintain and hold the first portion 52 of the PCB 50 relative to the second portion 54 such that the angle between the normal of the first portion 52 and the normal of the second portion 54 is 80 degrees.

[0145] Also, as can be seen in FIG. 4, both the bottom wall 72 and the parallel first and second side walls 74 and 76 of the shielding plate 60 are disposed parallel to the longitudinal central axis 21 of the cavity 22 .

[0146] The shielding plate 60 may be made of aluminum, which is electrically conductive and therefore reflects or absorbs external electromagnetic radiation. Aluminum is also a thermally conductive material. The shielding plate 60 is preferably made of phosphate bronze, preferably nickel-plated phosphate bronze. The shielding plate 60 being made of a thermally conductive material means that the shielding plate 60 is suitable for dissipating heat from the sensor 44 and the emitter 42.

[0147] 1 , the sensing assembly 40 is positioned relatively close to the heating element 26. Therefore, when an electric current is passed through the heating element 26 and it heats up, heat will inevitably be transferred from the heating element 26 to the sensing assembly 40 during use of the aerosol generating device 20. The emitter 42 and sensor 44 can be damaged if they overheat. The shielding plate 60, which dissipates heat from the emitter 42 and sensor 44, reduces the risk of damage to the emitter 42 and sensor 44.

[0148] 5a shows a cross-sectional top view of the aerosol generation device 20 of FIG. 4. The bottom wall 72 and parallel first and second side walls 74, 76 of the shielding plate 60 are visible. The bottom wall 72 of the U-section 62 includes a curved shape. The curved bottom wall 72 of the U-section 62 contacts a correspondingly shaped portion of the interior side wall 25 of the housing 24 of the aerosol generation device 20. Thus, the interior side wall 25 of the housing 24 fits into the curved shape of the bottom wall 72 of the U-section 62 in the region where the bottom wall 72 contacts the interior side wall 25.

[0149] At least a portion of the interior sidewall 25 that contacts the bottom wall 72 preferably includes graphene. A graphene sheet is preferably provided on the surface of the interior sidewall 25. The shape of the bottom wall 72 of the U-section 62 is rounded with the same radius of curvature as the graphene sheet. This design may maximize contact between the shielding plate 60 and the graphene sheet. As a result, heat dissipation may be maximized due to the high thermal conductivity properties of the graphene sheet.

[0150] Figure 5b shows a cross-sectional top view of an aerosol generation device 20 with a different design of the shielding plate 60. In the embodiment of Figure 5b, the U-section 62 includes a plurality of fins 88 that contact the interior sidewall 25 of the housing 24 of the aerosol generation device 20. The fins 88 may therefore advantageously conduct heat away from the shielding plate 60 and towards the housing 24.

[0151] During use of the aerosol-generating device 20, the aerosol-generating article 12 is received within the cavity 22, as shown in FIG. 1 . The sensing assembly 40, in conjunction with the controller 38, can detect the presence of the aerosol-generating article 12. The emitter 42 of the sensing assembly 40 emits electromagnetic radiation at multiple wavelengths. This radiation is then reflected and / or transmitted by the aerosol-generating article 12. Because the viewing angles of the emitter 42 and the sensor 44 substantially overlap when the angle between the central optical axis of the emitter 42 and the central optical axis of the sensor 44 is 80 degrees, a significant amount of reflected and / or transmitted electromagnetic radiation is received by the sensor 44. The sensor 44 measures the intensity of the various wavelengths of the received electromagnetic radiation. In doing so, the sensor 44 generates electrical signals. These electrical signals are sent directly to the amplification electronics for amplification before being received by the controller 38. The controller 38 is configured to perform spectral analysis on the measurements of the intensity of the electromagnetic radiation at different wavelengths. This involves comparing the intensities of different wavelengths of electromagnetic radiation to a known distribution of intensities emitted by emitter 42. Based on the spectral analysis, controller 38 is configured to determine the presence of aerosol-generating article 12.

[0152] The controller 38 is also configured to determine the type of aerosol-generating article 12 based on the spectral analysis. Different types of aerosol-generating articles 12 can be received in the cavity 22. In particular, aerosol-generating articles 12 having aerosol-forming substrates 14 of different chemical compositions can be received in the cavity 22. Because the aerosol-generating articles 12 and the aerosol-forming substrates have different chemical and / or material properties, different aerosol-generating articles 12 reflect or transmit the wavelengths of electromagnetic radiation emitted by the emitter 42 to different degrees. This means that the spectrum of electromagnetic radiation received by the sensor 44 will be different for different aerosol-generating articles 12. The spectrum of a particular type of aerosol-generating article 12 is predictable. Therefore, based on the spectral analysis, the controller 38 can determine the type of aerosol-generating article 12 received in the cavity 22.

[0153] The controller 38 is configured to control the heating element 26 according to an appropriate heating profile for the determined type of aerosol-generating article 12 .

[0154] Based on this spectral analysis, the controller 38 is also configured to determine a material property of the aerosol-generating article 12 received within the cavity 22. In particular, the controller 38 is configured to determine a material property of the aerosol-forming substrate 14 of the aerosol-generating article 12. The material property determined by the controller 38 is the wettability or water content of the aerosol-forming substrate.

[0155] The controller 38 is configured to determine a value associated with the water content of the aerosol-forming substrate 14 received within the cavity 22 based on the measured intensity of the electromagnetic radiation received by the sensor 44. As described above, the emitter 42 and the sensor 44 are configured to emit and receive, respectively, wavelengths of electromagnetic radiation having wavelengths between 1350 nanometers and 1400 nanometers. Water is particularly effective at absorbing electromagnetic radiation in this range. Therefore, the intensity of the radiation received by the sensor 44 is highly dependent on the water content of the aerosol-forming substrate 14, and the controller 38 can determine a value associated with the water content of the aerosol-forming substrate 14 based on a spectral analysis of the electromagnetic radiation received by the sensor 44.

Claims

1. 1. An aerosol generating device comprising: a cavity for receiving an aerosol-forming substrate; and a sensing assembly for detecting the aerosol-forming substrate in the cavity, the sensing assembly comprising: an emitter configured to emit electromagnetic radiation into the cavity; a sensor configured to measure the wavelength of the received electromagnetic radiation; a shielding plate configured to block electromagnetic radiation and positioned outside the cavity such that the sensor is disposed between the cavity and at least a portion of the shielding plate; the shielding plate includes a U-section, a planar first portion connected to a first end edge of the U-section, and a planar second portion connected to a second end edge of the U-section; the first and second portions of the shielding plate are non-coplanar; An aerosol generating device, wherein the sensing assembly comprises a base, the base including a first side on which the emitter and the sensor are mounted, and the base including a second side opposite the first side on which the shielding plate is mounted.

2. the U-section defining a U-shape by a bottom wall and first and second parallel side walls; the first and second end edges are defined by respective edges of the first and second side walls facing away from the bottom wall, and preferably 2. The aerosol generating device of claim 1, wherein both the bottom wall and the parallel first and second side walls are disposed parallel to a longitudinal central axis of the cavity.

3. 3. The aerosol generating device of claim 2, wherein the first and second side walls of the U-section of the shielding plate are arranged parallel to an angle bisector of an angle subtended between the non-coplanar first and second portions of the shielding plate.

4. 3. The aerosol generating device of claim 2, wherein the bottom wall of the U-section comprises a curved or bent shape.

5. 5. The aerosol generating device of claim 4, wherein the bottom wall of the U-section contacts an interior side wall of the aerosol generating device housing.

6. 6. The aerosol generating device of claim 5, wherein the bottom wall of the U-section includes one or more fins that contact the interior side wall of the housing of the aerosol generating device.

7. 6. The aerosol generating device of claim 5, wherein the interior side wall of the housing of the aerosol generating device has a curved or bent shape that mates with the curved or bent shape of the bottom wall of the U-section in the area where the bottom wall of the U-section contacts the interior side wall of the housing of the aerosol generating device.

8. 6. The aerosol generating device of claim 5, wherein at least a portion of the interior side wall of the housing of the aerosol generating device that is in contact with the bottom wall of the U-section comprises graphene.

9. 2. The aerosol generating device of claim 1, wherein the temperature of the sensing assembly does not exceed 120 degrees Celsius, preferably does not exceed 110 degrees Celsius, more preferably does not exceed 100 degrees Celsius, more preferably does not exceed 95 degrees Celsius, more preferably does not exceed 90 degrees Celsius, more preferably does not exceed 87 degrees Celsius during operation of the device.

10. 2. The aerosol generating device of claim 1, wherein the sensor is disposed between a longitudinal central axis of the cavity and at least a portion of the shielding plate.

11. 2. The aerosol generating device of claim 1, wherein the shielding plate comprises phosphor bronze, preferably nickel-plated phosphor bronze.

12. The shielding plate is at least 1×10 6 10. The aerosol generating device of claim 1, comprising an electrically conductive material having an electrical conductivity of Siemens per meter.

13. 10. The aerosol generating device of claim 1, wherein the shielding plate comprises a thermally conductive material having a thermal conductivity of at least 10 watts per meter-Kelvin.

14. 2. The aerosol generating device according to claim 1, wherein the angle subtended between the non-coplanar first and second portions of the shielding plate is between 40 and 140 degrees, preferably between 80 and 120 degrees, more preferably between 90 and 110 degrees, and more preferably about 100 degrees.

15. 2. The aerosol generating device of claim 1, wherein the sensor is positioned between the first portion of the shielding plate and the cavity, and the emitter is positioned between the second portion of the shielding plate and the cavity.

16. 10. The aerosol generating device of claim 1, further comprising at least one lens configured to focus electromagnetic radiation received from the cavity onto the sensor, the lens comprising an absorbing material configured to substantially block wavelengths of electromagnetic radiation outside a certain wavelength range.

17. 17. The aerosol generating device of claim 16, wherein the absorbing material is configured to substantially block wavelengths of electromagnetic radiation below 200 nanometers and above 30,000 nanometers.

18. 2. The aerosol generating device of claim 1, wherein the cavity is defined by a housing of the device, a first portion of the housing is transparent to at least a portion of the wavelength of the electromagnetic radiation emitted by the emitter, and the emitter is configured to emit the electromagnetic radiation into the cavity through the transparent portion.

19. 2. The aerosol generating device of claim 1, wherein a first portion of the substrate comprises the emitter, a second portion of the substrate comprises the sensor, and the substrate further comprises a third portion between the first portion and the second portion, and at least the third portion is flexible so that the first portion is movable relative to the second portion.

20. 10. The aerosol generating device of claim 1, wherein the sensing assembly further comprises amplification electronics directly connected to the sensor.

21. 2. The aerosol generating device of claim 1, further comprising a controller configured to receive a signal from the sensor, the controller configured to determine material properties of the aerosol-forming substrate at least partially received in the cavity, or an aerosol-generating article including the aerosol-forming substrate, based on the measured intensity of the electromagnetic radiation received by the sensor.

22. 22. The aerosol generating device of claim 21, wherein the material property determined by the controller is the wettability or water content of the aerosol-forming substrate.

23. The aerosol generating device of claim 1 , wherein the shielding plate includes at least one clip.

24. 24. The aerosol generating device of claim 23, wherein the shielding plate includes a first clip at a first end and a second clip at a second end, the first end being at an end of the shielding plate opposite the second end.

25. 24. The aerosol generating device of claim 23, wherein the at least one clip, or the first and second clips, are configured to connect the shielding plate to the base.

26. 2. The aerosol generating device according to claim 1, wherein the shielding plate is integrally formed, preferably the shielding plate is a monolithic part.

27. An aerosol-generating system comprising the aerosol-generating device according to any one of claims 1 to 26 and an aerosol-generating article including the aerosol-forming substrate.