Method for enhancing the carbon product performance in elastomers

By processing pyrolysis carbon into a slurry with controlled particle size and adding fillers, the method enhances the mechanical and fatigue properties of recycled carbon, making it comparable to carbon black in elastomer composites.

JP2026121366APending Publication Date: 2026-07-24BEYOND LOTUS LLC
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Patent Information

Application Number
JP2026060966
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2021-12-21
Filing Date
2026-04-02
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Recycled carbon from pyrolysis of tires does not perform as well as carbon black in terms of mechanical properties and fatigue resistance when used as a rubber reinforcing agent, necessitating an improvement in its processing to enhance its performance.

Method used

A method involving the combination of pyrolysis carbon with water to form a slurry, followed by grinding to achieve specific particle size distribution, and optionally adding auxiliary fillers and pelletizing to create a blend that improves dispersion in elastomer composites.

Benefits of technology

The method results in improved mechanical properties and fatigue performance of vulcanized elastomer composites, achieving performance comparable to or exceeding that of composites using ASTM N550 carbon black.

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Abstract

This invention provides a method for enhancing the performance of carbon products in elastomers. [Solution] A method for processing particulate carbon comprises combining pyrolysis carbon with water to form a mixture to form an initial slurry having 1 to 35% by weight of solids, and grinding the pyrolysis carbon to form a grinding slurry containing wet-ground regenerated carbon and water; the volume-weighted particle size distribution of the wet-ground regenerated carbon, measured via scanning electron microscopy, satisfies at least one of the following conditions: D50 is 2700 nm or less, and particles having a particle size greater than 5 microns account for 15% or less.
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