Golf club heads with different face inserts, some with and some without perimeter weighting and weight bands.
The golf club head with a zirconia strike face and high-density peripheral material addresses alignment and contact issues, enhancing accuracy and distance by stabilizing impact and reducing unintended spin.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Z FIRE CORP
- Filing Date
- 2024-06-03
- Publication Date
- 2026-06-11
AI Technical Summary
Golf clubs often produce unintended hook or slice spin and reduced distance due to off-center hits, which are caused by deviations in clubface alignment and contact point with the ball, affecting the ball's flight direction and distance.
A golf club head design featuring a zirconia strike face plate with a hardness of HV 1,100 to 1,300, surrounded by a high-density peripheral material, and optionally a weight band, to enhance impact stability and forgiveness, ensuring accurate ball contact and increased distance.
The design improves golf club accuracy and forgiveness on off-center hits, resulting in higher launch velocities and greater distance, particularly in drivers, fairway woods, and hybrid clubs.
Smart Images

Figure 2026519156000001_ABST
Abstract
Description
[Technical Field] 【0001】 <Related applications> This application claims priority under § 119(e) of the United States Patent Act with respect to U.S. Provisional Application No. 63 / 470,687 and U.S. Provisional Application No. 63 / 470,674, filed on June 2, 2023, the contents of which are incorporated herein by reference. 【0002】 This disclosure relates primarily to the field of golf club heads, and more specifically to iron, driver, fairway wood, and / or hybrid golf club heads having a face insert made of a different material from the rest of the golf club head, and / or perimeter weighting. [Background technology] 【0003】 Despite recent technological advancements in golf equipment, golf remains a difficult sport to play at an expert level. For a golf ball to fly reliably along a desired trajectory and in a desired direction, the clubface must strike the ball while aligned with the desired clubface path. Furthermore, for a golf ball to fly reliably along a desired trajectory, in a desired direction, and for a desired distance, the clubface must strike the ball at or near the desired position on the clubhead face. Off-center hits tend to "twist" the clubface upon contact with the ball, which can cause the ball to fly in an unintended direction, impart unintended hook or slice spin, and / or reduce the distance of the shot. If the contact between the clubface and the ball deviates from the desired contact point and / or is located away from the desired ball contact point on the clubface, even by a relatively minor amount, it can cause the golf ball to be launched in the wrong direction, often accompanied by unintended hook or slice spin, and / or reduce the distance of the shot. The distance and direction of a golf ball's flight can also be greatly influenced by the spin imparted to the ball upon impact with the clubhead. Various golf clubheads have been designed to improve golfers' accuracy by assisting them in keeping the clubface square at impact with the golf ball. 【0004】 The golf club head of this disclosure is provided to address the aforementioned and other problems, and to provide advantages and aspects not provided by conventional ball striking devices of this kind. A detailed description of the features and advantages of the present invention is provided below with reference to the accompanying drawings. [Overview of the Initiative] 【0005】 In a preferred embodiment, the present disclosure includes a golf club head comprising a body having a front surface and a strike face plate positioned within a cavity defined by the front surface of the body, the strike face plate comprising a zirconia material having a hardness in the range of HV 1,100 to 1,300. 【0006】 In another preferred embodiment of the golf club head of this disclosure, the strike face plate is held in the cavity by nickel paste or silver paste. 【0007】 In yet another preferred embodiment, the golf club head of the present disclosure further comprises a periphery surrounding or covered by the strike face plate, the periphery comprising a second material having a higher density than the first material constituting the body. 【0008】 In another preferred embodiment of the golf club head of this disclosure, the body has a weight of approximately 7,500 kg / m 3 ~Approx. 8,000kg / m 3 It contains a first material having a density of approximately 15,000 kg / m³ at the periphery. 3 ~Approx. 22,000kg / m 3 It includes a second material having a density of . 【0009】 In yet another preferred embodiment of the golf club head of the present disclosure, the peripheral second material is inserted into the body around or behind the strike face plate and is not visible from the front of the body. 【0010】 In yet another preferred embodiment of the golf club head of the present disclosure, the peripheral second material is positioned on the front outer surface of the body around the strike face plate and is visible from the front of the body. 【0011】 In another preferred embodiment of the golf club head of this disclosure, the strike face plate is attached to and surrounded by a cavity made of graphite and / or resin. 【0012】 In yet another preferred embodiment of the golf club head of the present disclosure, the strike face plate is located within and enclosed in a graphite cartridge, and the strike face plate within the graphite cartridge is mounted on or inside the front of the body. 【0013】 In another preferred embodiment, the golf club head of the present disclosure further comprises a weight band positioned along the periphery of the body in a plane parallel or substantially parallel to the strike face plate, either on the outer surface of the body or inside the body, the weight band comprising a second material having a higher density than the first material constituting the body. 【0014】 In another preferred embodiment, the Disclosure provides a golf club head comprising a body having a front surface and a weight band positioned along the periphery of the body in a plane parallel or substantially parallel to the front surface, either on the outer surface of the body or inside the body. The weight band comprises a second material that is denser than a first material constituting the body. 【0015】 In yet another preferred embodiment of the golf club head of this disclosure, the second material of the weight band is inserted into the body and is not visible from the outside of the body. 【0016】 In a more preferred embodiment of the golf club head of this disclosure, the second material of the weight band is positioned on the outer surface of the front of the body, including the crown and sole of the body, and is visible on the body including the crown and sole. 【0017】 In yet another preferred embodiment of the golf club head of the present disclosure, the second material of the weight band extends continuously along the periphery of the body, either on the outer surface of the body or inside the body. 【0018】 In another preferred embodiment of the golf club head of the present disclosure, the second material of the weight band extends intermittently along the periphery of the body, either on the outer surface of the body or inside the body. 【0019】 In yet another preferred embodiment of the golf club head of the present disclosure, the second material of the weight band extends partially along the periphery of the body, either on the outer surface of the body or inside the body. 【Brief Description of the Drawings】 【0020】 To facilitate easy understanding and prompt implementation of the present disclosure, the present disclosure will be described below with reference to the drawings. These are for illustrative purposes and not for purposes of limitation. 【0021】 [Figure 1] FIG. 1 is a front view of a preferred iron golf club head of the present disclosure. 【0022】 [Figure 2] FIG. 2 is a front view of a preferred driver golf club head of the present disclosure. 【0023】 [Figure 3] FIG. 3 is a front view of another preferred iron golf club head of the present disclosure. 【0024】 [Figure 4] FIG. 4 is a front view of yet another preferred iron golf club head of the present disclosure. 【0025】 [Figure 5] FIG. 5 is a front view of another preferred iron golf club head of the present disclosure. 【0026】 [Figure 6] FIG. 6 is a side view of a preferred iron golf club head of the present disclosure. 【0027】 [Figure 7] Figure 7 shows a front view and a side view of another preferred iron golf club head of this disclosure. 【0028】 [Figure 8] Figure 8 shows a front view and a side view of another preferred iron golf club head of the present disclosure. 【0029】 [Figure 9] Figure 9 shows a front view and a side view of another preferred iron golf club head of the present disclosure. 【0030】 [Figure 10] Figure 10 shows a side view of another preferred driver golf club head of the present disclosure. 【0031】 [Figure 11] Figure 11 shows a side view of another preferred driver golf club head of the present disclosure. 【0032】 [Figure 12] Figure 12 is an upper perspective view of another preferred driver golf club head of this disclosure. 【0033】 [Figure 13] Figure 13 is a bottom perspective view of the driver golf club head shown in Figure 12. 【0034】 [Figure 14] Figure 14 is a side view of another preferred driver golf club head of the present disclosure. 【0035】 [Figure 15] Figure 15 is a side view of another preferred driver golf club head of the present disclosure. [Modes for carrying out the invention] 【0036】 The following description is merely illustrative and is not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the following description provides a convenient illustration for carrying out exemplary embodiments of the invention. Various modifications can be made to the function and configuration of the elements of the embodiments described herein without departing from the scope of the invention as set forth in the appended claims. 【0037】 Referring to the attached drawings, particularly Figures 1-2, a golf club head 10 configured according to this disclosure comprises a body 12, a strike face plate 14, a hosel 16, a leading edge 18, a top line 20, and a sole 22. Preferably, the body 12 has a mating cavity or recess 11 formed on its front surface 13. The strike face plate 14 and the mating cavity may preferably be trapezoidal, as shown in Figure 1. In various applications, the strike face plate 14 and the mating cavity 11 can have various shapes, such as rectangular, swallowtail, dovetail, hexagonal, elliptical, irregular, or other shapes. The mating cavity 11 preferably has means for holding the strike face plate 14 within the mating cavity 11. Preferably, the strike face plate 14 is joined to the body 12 within the mating cavity 11 using nickel paste or silver paste in a vacuum brazing process. Preferably, the strike faceplate 14 may define areas of bulge, roll, and / or varying face thickness. 【0038】 Preferably, the strike faceplate 14 is made from zirconia, also known as zirconium dioxide (ZrO2), for example. Zircon is a mineral that is a byproduct of the mining and processing of ancient heavy mineral placer deposits. It is also called zirconium silicate and has the chemical composition ZrSiO4. Zirconia can be produced by melting zircon in an electric arc furnace at very high temperatures, usually exceeding 2,600°C, to form molten zirconia, also known as zirconium oxide (ZrO2). Zirconium is another derivative of zircon, the chemical element Zr in the periodic table, and takes the form of a silvery-gray metal. It is usually produced by reducing the chemical zirconium oxychloride (ZOC), which itself is produced by the complex process of chemical dissociation of zircon (zirconium silicate). Preferably, the strike face plate 14 is made of acrylic resin mixed with zirconia powder to form the desired shape of the strike face plate 14, and may or may not include bulges and / or rolls (bulges are the curvature of the clubface from heel to toe, and rolls are the curvature of the face from the crown to the sole of the club). The unfired strike face plate 14 is then sintered in a furnace at a temperature of 1200°C ± 50°C, and the resin is burned off, leaving a strike face plate 14 that is nearly 100 percent zirconia. 【0039】 In a preferred embodiment, the body 12 of the golf club head 10 is formed from a metal (e.g., steel), a metal alloy (e.g., titanium alloy, aluminum alloy, and / or magnesium alloy), a composite material such as a graphite composite, a ceramic material, or any combination thereof. In a particular preferred example, the golf club head 10 includes a body 12 formed mainly from steel and a strike face plate 14 formed mainly from zirconia (zirconium dioxide). The zirconia (zirconium dioxide) material used for the strike face plate 14 preferably has a hardness in the range of HV 1,100 to 1,300. Such a material for the strike face plate 14 provides an extremely hard striking surface with a hardness close to that of sapphire, which is second only to diamond in hardness. This results in increased ball compression, much higher launch velocities, and greater distance in golf clubs, including drivers, fairway woods / metals, utility clubs and hybrid clubs that incorporate elements of both woods and irons to emphasize the better characteristics of each, and irons, especially long irons. 【0040】 Figures 3-6 show further preferred embodiments of a golf club head 30 constructed in accordance with the present disclosure, which includes a body 32, a strike face plate 34, a hosel 36, a leading edge 37, a topline 38, and a sole 39. Preferably, a fitting cavity or recess 31, for example in a trapezoidal shape, is formed on the front face 33 of the body 32. In various applications, the fitting cavity 31 can be in a rectangular,燕尾形, tongue-and-groove, or other various shapes. The fitting cavity 31 preferably has means for holding the strike face plate 34 within the fitting cavity 31. Further, the peripheral edge 40 of the body 32 around the strike face plate 34 is preferably machined away, removed by other means, or originally formed together with the body 32. Alternatively, the peripheral edge 40 includes a peripheral material 41 having a higher density than the material constituting the body 32, stabilizing the golf club head 30 upon impact of any type of golf ball, enhancing the power, accuracy, and forgiveness during an off-center hit, and at the same time producing a higher trajectory. The density of the material that can be used in the club head 30 is 7,850 kg / m 3 for mild steel, 7,982 kg / m 3 for stainless steel, 4,520 kg / m 3 for titanium, 19,450 kg / m 3 for tungsten, and tungsten alloys in a density range of about 15,000 kg / m 3 to about 22,000 kg / m 3 . 【0041】 It should be noted that the "燕尾形" in the original text is not a recognized English term. You may need to check the specific shape name in the original language to ensure the accuracy of the translation. If it is a special or misspelled term, it may be necessary to correct it according to the actual situation. Here, it is directly translated as "燕尾形" for the purpose of showing the translation process.Alternatively, as shown in Figures 5 and 7, the high-density material 41 of the periphery 40 may be inserted into the body 12 along the periphery 40, preferably inside the strike face plate 34, where it is not visible, or it may be attached to the outer surface of the front 33 around the strike face plate 34 to provide a distinctive appearance to the golf club head 30. In any embodiment of the golf club head 30, the high-density material 41 of the periphery 40 may extend continuously, intermittently, or partially outside or inside the front 33 of the club head 30, around or behind the strike face plate 34. Furthermore, the high-density material 41 of the periphery 40 may consist of circular, triangular, or square rods, or a sintered metal powder material containing one or more of tungsten, tungsten alloys, and other high-density materials. Again, the strike face plate 34 is preferably formed primarily from zirconia (zirconium dioxide). Furthermore, the zirconia (zirconium dioxide) material used in the strike faceplate 34 preferably has a hardness in the range of HV 1,100 to 1,300. 【0042】 A golf club head 30 having a peripheral edge 40 made of high-density material 41 is particularly suitable for golf club irons, especially long irons. 【0043】 As shown in Figures 8 and 11, the golf club head 10 preferably comprises a body 12, typically made of steel or titanium, and a strike face plate 14, the strike face plate 14 being housed in a graphite cartridge 50 before the cartridge 50 is attached to the body 12, preferably using a resin such as acrylic resin. In this embodiment, as shown in Figure 8, substantially the entire front surface 13 of the club head 10 includes the graphite cartridge 50 surrounding the strike face plate 14. In this preferred embodiment, the strike face plate 14 is preferably formed primarily from zirconia (zirconium dioxide). The zirconia (zirconium dioxide) material used for the strike face plate 34 preferably has a hardness in the range of HV 1,100 to 1,300. 【0044】 Figures 9-10 show another preferred embodiment of a golf club head 10, which preferably comprises a body 12 made typically of steel or titanium and a strike face plate 14 set in a mating cavity 11 using components 52 of graphite and resin (such as acrylic resin). In this preferred embodiment, the strike face plate 14 is preferably formed primarily of zirconia (zirconium dioxide). The zirconia (zirconium dioxide) material used for the strike face plate 34 preferably has a hardness in the range of HV 1,100 to 1,300. 【0045】 In a preferred embodiment, the body 32 of the golf club head 30 is formed from a metal (e.g., steel), a metal alloy (e.g., steel alloy, titanium alloy, aluminum alloy, and / or magnesium alloy), a composite material such as a graphite composite, a ceramic material, or any combination thereof. In a particular preferred example, the golf club head 30 includes a body 32 formed mainly from a steel or titanium alloy, a peripheral member 41 made mainly from tungsten, and a strike face plate 34 formed mainly from zirconia (zirconium dioxide). 【0046】 Referring to Figures 12-14, the golf club head 10 is equipped with a weight band 70, which is preferably located on or inside the body 12, or integrally formed with the body 12 by 3D printing or the like. As shown in Figures 12-13, the weight band 70 preferably extends around the outer circumference of the body 12 in a plane parallel or substantially parallel to the strike face plate 14. The weight band 70 preferably contains a material 71 that is denser than the material constituting the body 12, stabilizing the golf club head 10 upon impact with any type of golf ball, increasing power, accuracy, and forgiveness on off-center hits, while also producing a higher trajectory. The density of the material usable in the club head 10 is 7,850 kg / m³ for mild steel. 3 Stainless steel 7,982 kg / m 3 Titanium 4,520 kg / m 3 , Tungsten 19,450 kg / m 3 , and approximately 15,000 kg / m 3 From approximately 22,000 kg / m 3 It is a tungsten alloy in the density range. 【0047】 Alternatively, as shown in Figure 15, the high-density material 71 of the weight band 70 may preferably be inserted into the body 12 so as not to be visible, or placed on the surfaces of the crown 24 and sole 22 to provide a distinctive appearance to the golf club head 10. In any embodiment of the golf club head 10, the high-density material 71 of the weight band 70 may extend continuously, intermittently, or partially along the periphery of the body 12. Furthermore, the high-density material 71 of the weight band 70 may include circular, triangular, or square rods, or sintered metal powder material. 【0048】 A golf club head 10 having a high-density material 71 of a weight band 70 positioned in a plane parallel or substantially parallel to the strike face plate 14 is particularly suitable for golf club drivers, fairway woods, utility clubs, and hybrids. 【0049】 In a preferred embodiment, the body 12 of the golf club head 10 is formed from a metal (e.g., steel), a metal alloy (e.g., titanium alloy, aluminum alloy, and / or magnesium alloy), a composite material such as a graphite composite, a ceramic material, or any combination thereof. 【0050】 In one specific example, the golf club head 10 includes a body 12 made of titanium alloy, a weight band 70 containing a material 71 made of tungsten or a tungsten alloy, and a strike face plate 14 made of zirconia (zirconium dioxide). Preferably, the body 12 has a weight of approximately 7,500 kg / m 3 ~Approx. 8,000kg / m 3 The peripheral portion 40 and / or weight band 70, which include the first material having a density of 71, have a density of approximately 15,000 kg / m 3 ~Approx. 22,000kg / m 3 It includes a second material having a density of . 【0051】 The figures in this specification show a golf driver or iron club head, but the golf club heads in this disclosure may further include fairway woods, hybrids, wedges, or putters. 【0052】 It will be understood that each of the above elements, or two or more elements combined, may find useful applications in ways different from those described above. 【0053】 While certain novel features of the present invention are illustrated, described, and pointed out in the appended claims, they are not intended to be limited to the above-mentioned details. Those skilled in the art will understand that various omissions, modifications, substitutions, and changes can be made to the form, details, and operation of the illustrated apparatus without departing in any way from the spirit of the invention.
Claims
[Claim 1] A main body having a front, Strike faceplate and, It is equipped with, The strike faceplate is positioned in a cavity defined by the front surface of the main body. The strike face plate is a golf club head comprising a zirconia material having a hardness in the range of HV 1,100 to 1,300. [Claim 2] The golf club head according to claim 1, wherein the strike face plate is held in the cavity by nickel paste or silver paste. [Claim 3] The golf club head according to claim 1, further comprising a periphery surrounding or covered by the strike face plate, wherein the periphery comprises a second material having a higher density than the first material constituting the main body. [Claim 4] The aforementioned main body has a capacity of approximately 7,500 kg / m 3 ~Approx. 8,000kg / m 3 It contains a first material having a density of approximately 15,000 kg / m², and the peripheral portion has a density of approximately 15,000 kg / m². 3 ~Approx. 22,000kg / m 3 The golf club head according to claim 3, comprising a second material having a density between . [Claim 5] The second peripheral material is inserted into the main body around the strike face plate or behind the strike face plate, and is not visible from the front of the main body, as described in claim 3. [Claim 6] The second peripheral material is arranged on the outer surface of the front of the main body along the strike face plate and is visible on the front of the main body, as described in claim 3. [Claim 7] The golf club head according to claim 1, wherein the strike face plate is installed in and surrounded by the cavity by graphite and / or resin. [Claim 8] The aforementioned strike faceplate is positioned and enclosed within a graphite cartridge. The golf club head according to claim 1, wherein the strike face plate in the graphite cartridge is installed or fixed to the front of the main body or inside the front of the main body. [Claim 9] The main body further comprises a weight band positioned along the periphery of the main body in a plane parallel or substantially parallel to the strike face plate, either on the outer surface of the main body or inside the main body. The golf club head according to claim 1, wherein the weight band comprises a second material having a higher density than the first material constituting the main body. [Claim 10] A main body having a front, A weight band is positioned along the periphery of the main body in a plane parallel or substantially parallel to the front surface, either on the outer surface or inside the main body, It is equipped with, The weight band comprises a second material which is denser than the first material which constitutes the main body, in the golf club head. [Claim 11] The golf club head according to claim 10, wherein the second material of the weight band is inserted into the main body and is not visible from the outer surface of the main body. [Claim 12] The golf club head according to claim 10, wherein the second material of the weight band is disposed on the outer surface of the body, including the crown and sole of the body, and is visible on the body, including the crown and sole. [Claim 13] The golf club head according to claim 10, wherein the second material of the weight band extends continuously along the periphery of the body on either the outer surface or the inside of the body. [Claim 14] The golf club head according to claim 10, wherein the second material of the weight band extends intermittently along the periphery of the body on either the outer surface or the inside of the body. [Claim 15] The golf club head according to claim 10, wherein the second material of the weight band partially extends along the periphery of the body on either the outer surface or the inside of the body.