High-efficiency stacking machine
The integration of single hydraulic cylinder lamination and holding pressure mechanisms in laminating machines enables simultaneous lamination and holding pressure processes, addressing efficiency and accuracy issues in conventional machines.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- SHEN YUMEITE TECHNOLOGY CO LTD
- Filing Date
- 2026-03-25
- Publication Date
- 2026-05-29
AI Technical Summary
Conventional laminating machines have separate processes for lamination and holding pressure, leading to prolonged production cycles and reduced efficiency due to equipment standby during holding pressure, and the 'dual hydraulic cylinder' mode suffers from low frame strength and lamination accuracy issues.
Integration of two sets of single hydraulic cylinder lamination and holding pressure mechanisms, allowing simultaneous execution of lamination and holding pressure processes, with each set sharing a film supply mechanism, and utilizing a high-rigidity frame structure to ensure accuracy.
Simultaneous lamination and holding pressure processes reduce production cycles, enhance efficiency, and improve lamination accuracy by overcoming the limitations of the 'dual hydraulic cylinder' mode.
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Figure 0003256044000001_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laminator technology, and particularly to a high-efficiency laminator.
Background Art
[0002] The lamination process refers to the process of firmly laminating two or more film sheets under pressure and heating conditions according to a set method. This process is widely used in the industry, and among them, MLCC and all-solid-state batteries are the fields where the lamination process is most commonly applied.
[0003] MLCC (Multi-layers Ceramic Capacitor), that is, a multilayer ceramic capacitor, is also called a laminated capacitor and is one of the most widely used capacitors. MLCC is formed by alternately laminating ceramic dielectric film sheets printed with electrodes. This process is called lamination. Then, a ceramic block is formed by high-temperature sintering, and a metal layer is formed at both ends of the block.
[0004] The lamination process of MLCC includes the following steps. That is, the lower die for lamination descends, the upper die moves away from the lamination workbench, then the upper die adsorbs the film sheet and peels the A film sheet from the wound film tape. Subsequently, the circular cutter mechanism descends to cut the film sheet into square pieces, the upper die conveys the film sheet to the lamination workbench, the lower die ascends to laminate the film sheet, and pressure holding is performed after lamination is completed.
[0005] In the manufacturing process of all-solid-state batteries, it is necessary to put the roll materials of the positive electrode sheet and the negative electrode sheet into the laminator and perform lamination in the laminator in a way that the positive electrode sheet and the negative electrode sheet are alternately arranged.
[0006] The following is an analysis of the tact time (TT) for each step in the conventional MLCC and all-solid-state battery stacking manufacturing process. The overall stacking cycle (TT) in conventional equipment is 9 seconds or more, of which the holding pressure process takes at least 3 seconds. During the holding pressure process, the upper and lower dies for stacking are pressed together by the pressure of a hydraulic cylinder, preventing the lower die from descending and the upper die from moving away from the stacking workbench. As a result, other parts of the equipment are in a standby state during this period, which significantly limits the improvement of the production efficiency of the stacking machine.
[0007] To improve the efficiency of the laminating machine, it is conceivable to place the holding pressure process in the lamination process on a separate lamination workbench and perform the holding pressure while simultaneously carrying out other lamination processes (such as the lower die's descent, the upper die's movement and detachment, the film sheet's adsorption, peeling by the peeling blade, cutting by the circular cutter mechanism, the upper die's re-importation, and the lower die's rise to start lamination). This would make it possible to shorten the overall lamination cycle (TT) to within 6 seconds, significantly reducing the lamination cycle (TT) and improving production efficiency.
[0008] One conventional method employs a "dual hydraulic cylinder" mode (including two main hydraulic cylinders, two upper molds, and one shared mobile lower mold). In this invention, "dual hydraulic cylinder" refers to a configuration consisting of two main hydraulic cylinders, or two main hydraulic cylinders combined with multiple auxiliary small hydraulic cylinders. After lamination pressurization is complete, the lower mold descends, and then a servo motor drives a ball screw mechanism to move the lower mold and the laminated ceramic block below the second upper mold (i.e., below the second hydraulic cylinder), and then the lower mold rises due to the drive of the second hydraulic cylinder to begin holding pressure. After holding pressure is complete, the lower mold is returned to below the first upper mold by the servo motor and ball screw mechanism. Simultaneously with holding pressure, the first upper mold moves away from the lamination workbench, and other lamination processes (such as film sheet adsorption, peeling by a peeling blade, cutting by a circular cutter mechanism, and subsequent re-importation of the upper mold) are executed synchronously. In this way, it becomes possible to perform the lamination process and the holding pressure process simultaneously, shortening the production cycle (TT) and improving the lamination production efficiency.
[0009] However, the "dual hydraulic cylinder" mode has the following problems. First, this mode has low frame structure rigidity, and whether a four-column or six-column structure is adopted, its structural strength and deformation are inferior to that of a single hydraulic cylinder with a four-column structure.
[0010] Furthermore, in the dual hydraulic cylinder mode, the large guide post for moving the lower die up and down is fixed to a guide post fixing plate provided on a movable straight guide rail. As such, the large guide post is movable on the straight guide rail, and its strength is significantly reduced under the high pressure of the hydraulic cylinder, making it difficult to ensure the pressure accuracy of the lamination.
[0011] Conventional MLCC and all-solid-state battery stacking machines have the following main defects: (1) In conventional laminating machines, the laminating process and the holding pressure process are carried out separately. During the holding pressure process, the upper and lower dies for lamination are pressed together by the pressure of a hydraulic cylinder, so the lower die cannot be lowered and the upper die cannot be moved and detached from the lamination workbench. As a result, during this holding pressure period, the other parts of the equipment are in standby mode, the product production cycle (TT) is lengthened, and the improvement of the production efficiency of the laminating machine is severely limited.
[0012] (2) Although the "twin cylinder" mode enables the synchronized execution of the lamination process and the holding pressure process, this mode has the problem of low frame strength, and because the large guide post, which is an important component, is fixed to a guide post fixing plate provided on a slidable straight guide rail, the large guide post is movable in the direction of the first straight slide rail, and its strength is significantly reduced under the high pressure action of the hydraulic cylinder, making it impossible to ensure lamination accuracy, and thus severely limiting its application to actual production.
[0013] To overcome the above-mentioned shortcomings, this invention innovatively introduces a "integration of two sets of single hydraulic cylinder lamination and holding pressure mechanisms." That is, two sets of single hydraulic cylinder lamination and holding pressure mechanisms (each including an upper die set, a fixed lower die set, and a hydraulic cylinder) share one set of A film supply mechanism and B film supply mechanism. As soon as the lamination process starts in the first set of single hydraulic cylinder lamination and holding pressure mechanisms, the upper die moves and detaches in the second set of single hydraulic cylinder lamination and holding pressure mechanisms, the peeling blade in the film supply mechanism moves to the peeling position, the upper die then adsorbs the film sheet and peels the film sheet from the wound film tape, the circular cutter mechanism descends and cuts the film sheet into rectangular pieces, the upper die transports the film sheet to the lamination work table, and the lower die rises to laminate the film sheet and perform holding pressure. By performing alternating operations in this manner, the lamination process and the holding pressure process can be carried out simultaneously, reducing the product production cycle (TT) and significantly improving lamination efficiency. Furthermore, the single hydraulic cylinder and fixed lower die overcome the drawbacks of the "dual hydraulic cylinder" mode, namely the low frame structure strength and low lamination accuracy. [Overview of the Initiative]
[0014] The primary objective of this invention is to provide a highly efficient laminating machine in order to solve the defects present in conventional laminating machines mentioned in the background art above.
[0015] To achieve the above objective, the high-efficiency laminating machine according to the present invention comprises a machine base, an A film supply mechanism and a B film supply mechanism, each of which is provided with a peeling blade that can slide in the left-right direction, and the peeling blade slides so as to be able to move up and down in the vertical direction, and further comprises a first single-cylinder lamination and holding pressure mechanism, a second single-cylinder lamination and holding pressure mechanism, a first slide rail and a first slider. The A film supply mechanism and the B film supply mechanism are provided at the front and rear ends of the machine base, each of which has the same structure, and the first single-cylinder lamination and holding pressure mechanism and the second single-cylinder lamination and holding pressure mechanism are provided on the left and right sides of the A film supply mechanism and the B film supply mechanism, respectively. The first single hydraulic cylinder stacking pressure holding mechanism and the second single hydraulic cylinder stacking pressure holding mechanism include a frame, a hydraulic cylinder, a lower mold, and an upper mold. The frame is mounted on the machine base, the hydraulic cylinder is mounted at the bottom of the frame, a housing space is formed in the center of the frame, the lower mold is slidably mounted vertically at the bottom of the housing space, and the lower end of the lower mold is fixedly connected to the piston rod of the hydraulic cylinder. Both ends of the first slide rail extend into the housing space and are fixedly connected to both sides of the upper end of the frame. The first slider is slidably connected to the first slide rail, both sides of the upper mold are fixedly connected to the first slider, the upper mold is slidably mounted along the housing space, the upper end of the upper mold can abut against the upper end wall of the housing space, the lower end wall of the upper mold can abut against the peeling blade and the upper end wall of the lower mold, and a plurality of vacuum suction holes are recessed in the upper end wall of the lower mold and the lower end wall of the upper mold.
[0016] In any embodiment, the system further comprises a circular cutter drive motor, a rotating shaft, a short shaft, a first gear, a second gear, a timing pulley, a timing belt, a circular cutter seat, and a circular cutter. The circular cutter drive motor is provided at the corner of the upper end of the upper die, the rotating shaft is rotatably provided at the corner of the upper die, the short shafts are each provided at the corner of the lower end wall of the upper die, the first gear is provided on the output shaft of the circular cutter drive motor, the second gear is provided at the upper end of the rotating shaft, and the first and second gears are meshed together. The timing pulleys are provided at the lower ends of the rotating shaft and the short shaft, respectively, the timing pulleys are rotatably connected to the short shafts, and the timing belt is meshed together with the timing pulleys. The circular cutter seats are slidably provided on the four outer sides of the lower end of the upper die, the circular cutter seats are each fixedly connected to the timing belt, the circular cutters are rotatably provided on the inner side of the lower end of the circular cutter seats, and the circular cutters are each parallel to the four sides of the upper die.
[0017] In any embodiment, the system further comprises a second slide rail and a second slider, the second slide rail being provided on each of the four outer sides of the lower end of the upper mold, the second slider being slidably connected to each of the second slide rails, and the circular cutter seats being fixedly connected to each of the second sliders.
[0018] In any embodiment, the system further comprises guide posts and guide bushings, each of which is located at the bottom of the housing space, and each of which is fitted into one of the four corners of the lower mold, and each of which is slidably connected to the guide bushings.
[0019] In any embodiment, the system further comprises an upper drive motor, a screw shaft, and a drive arm, wherein the upper drive motor is provided on the end side wall of the first slide rail, both ends of the screw shaft are rotatably connected to the side walls of the first slide rail, one end of the screw shaft is connected to the output shaft of the upper drive motor, a nut is fitted to the lower end of the drive arm, the nut is screwed onto the screw shaft, and the upper end of the drive arm is fixedly connected to the upper mold.
[0020] By employing the technical means of this invention, the following beneficial effects can be achieved. In the technical means of this invention, a single hydraulic cylinder stacking pressure mechanism is provided on both the left and right sides of the A film supply mechanism and the B film supply mechanism, respectively. The single hydraulic cylinder stacking pressure mechanism includes a frame, a hydraulic cylinder, a lower die, an upper die, a first slide rail, and a first slider. The frame is mounted on a machine base, the hydraulic cylinder is mounted at the bottom of the frame, a housing space is formed in the center of the frame, the lower die is slidably mounted vertically at the bottom of the housing space, the lower end of the lower die is fixedly connected to the piston rod of the hydraulic cylinder, both ends of the first slide rail extend into the housing space and are fixedly connected to both sides of the upper end of the frame, the first slider is slidably connected to the first slide rail, both sides of the upper die are fixedly connected to the first slider, the upper die is slidably mounted along the housing space, the upper end of the upper die can abut against the upper end wall of the housing space, the lower end wall of the upper die can abut against the peeling blade and the upper end wall of the lower die, respectively, and a plurality of vacuum suction holes are recessed in the upper end wall of the lower die and the lower end wall of the upper die, respectively. Then, while the first set of single hydraulic cylinder lamination and pressure holding mechanisms is laminating and holding the A film sheets, the second set of single hydraulic cylinder lamination and pressure holding mechanisms starts taking in the A film sheets. By having the first and second sets of single hydraulic cylinder lamination and pressure holding mechanisms operate alternately in this way, other lamination processes (such as the lower die lowering, the upper die moving and detaching, the film sheet adsorption, peeling by the peeling blade, cutting by the circular cutter mechanism, the upper die being transferred, and the lower die rising to start lamination) and the pressure holding process can be performed simultaneously. This reduces the product production cycle (TT), significantly improves lamination efficiency, and overcomes the drawbacks of low frame structure strength and low lamination accuracy in the "dual hydraulic cylinder" mode by using single hydraulic cylinders and a fixed lower die. [Brief explanation of the drawing]
[0021] To more clearly explain the technical means in the embodiments of the present invention or the prior art, the drawings required in the following descriptions of embodiments or the prior art will be briefly described. Obviously, the drawings in the following descriptions are only part of the embodiments of the present invention, and those skilled in the art can also obtain other drawings based on the configurations shown in these drawings without creative efforts.
[0022] [Figure 1] It is a schematic diagram showing the overall configuration of the high-efficiency laminator according to Embodiment 1 of the present invention. [Figure 2] It is a schematic diagram showing a partial configuration of the high-efficiency laminator according to Embodiment 1 of the present invention. [Figure 3] It is a schematic diagram showing another partial configuration of the high-efficiency laminator according to Embodiment 1 of the present invention. [Figure 4] It is a schematic diagram showing still another partial configuration of the high-efficiency laminator according to Embodiment 1 of the present invention. [Figure 5] It is a schematic diagram showing still another partial configuration of the high-efficiency laminator according to Embodiment 1 of the present invention. [Figure 6] It is an enlarged view of part A in FIG. 5. [Figure 7] It is a schematic diagram showing the overall configuration of the high-efficiency laminator according to Embodiment 2 of the present invention.
[0023] Regarding the realization of the object, functional features and advantages of the present invention, the following will be further described in detail with reference to the embodiments and based on the drawings.
Modes for Carrying Out the Invention
[0024] Hereinafter, while referring to the drawings related to the embodiments of the present invention, the technical means related to the embodiments of the present invention will be clearly and completely described. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
[0025] It should be noted that all directional indicators in the embodiments of this invention (for example, up, down, left, right, front, back, etc.) are merely for the purpose of explaining the relative positional relationships and motion states between each component in a specific posture (such as the posture shown in the drawings), and if that specific posture changes, the directional indicators will also change accordingly.
[0026] Furthermore, while the technical means between each embodiment can be combined with one another, such combinations are assumed to be implementable by those skilled in the art. If a combination of technical means results in mutual contradiction or impracticality, such a combination of technical means shall be deemed not to exist and shall not fall within the scope of protection required by this invention.
[0027] This invention provides a highly efficient lamination machine.
[0028] Example 1 As shown in Figures 1 to 6, in this embodiment, the high-efficiency laminating machine comprises a machine base 100, an A film supply mechanism 200, and a B film supply mechanism 300. The A film supply mechanism 200 and the B film supply mechanism 300 are each provided with a peeling blade 201 that can slide in the left-right direction, and the peeling blade 201 slides up and down. Furthermore, it comprises a first single-cylinder laminating pressure holding mechanism 400 and a second single-cylinder laminating pressure holding mechanism 500. The A film supply mechanism 200 and the B film supply mechanism 300 are provided at the front and rear ends of the machine base 100, respectively, and the single-cylinder laminating pressure holding mechanism 400 is provided on both the left and right sides of the A film supply mechanism 200 and the B film supply mechanism 300, respectively. The structure of the first single hydraulic cylinder stacking pressure holding mechanism 400 and the second single hydraulic cylinder stacking pressure holding mechanism 500 is the same (Note that in this invention, the term "single hydraulic cylinder stacking pressure holding mechanism" refers to a single hydraulic cylinder stacking pressure holding mechanism that uses one main hydraulic cylinder, or one main hydraulic cylinder combined with multiple auxiliary small hydraulic cylinders). Both the first single hydraulic cylinder stacking pressure holding mechanism 400 and the second single hydraulic cylinder stacking pressure holding mechanism 500 include a frame 401, a hydraulic cylinder 402, a lower mold 403, and an upper mold 404. The frame 401 is mounted on the machine base 100, the hydraulic cylinder 402 is mounted at the bottom of the frame 401, a housing space 4011 is formed in the center of the frame 401, the lower mold 403 is slidably mounted vertically at the bottom of the housing space 4011, and the lower end of the lower mold 403 is fixedly connected to the piston rod of the hydraulic cylinder 402. Furthermore, the apparatus includes a first slide rail 405 and a first slider 406, the ends of which the first slide rail 405 extend into the housing space 4011 and are fixedly connected to both sides of the upper end of the frame 401, the first slider 406 is slidably connected to the first slide rail 405, and both sides of the upper mold 404 are fixedly connected to the first slider 406. The upper mold 404 is slidably provided along the housing space 4011, the upper end of the upper mold 404 can abut against the upper end wall of the housing space 4011, the lower end walls of the upper mold 404 can abut against the upper end walls of the peeling blade 201 and the lower mold 403, respectively, and the upper end wall of the lower mold 403 and the lower end wall of the upper mold 404 are recessed with a plurality of vacuum suction holes (not shown).
[0029] Specifically, as shown in Figures 4 to 6, the system further includes a circular cutter drive motor 407, a rotating shaft 408, a short shaft 409, a first gear 410, a second gear 411, a timing pulley 412, a timing belt 413, a circular cutter seat 414, and a circular cutter 415. The circular cutter drive motor 407 is provided at the corner of the upper end of the upper die 404, the rotating shaft 408 is rotatably provided at the corner of the upper die 404, the short shafts 408 are provided at the corners of the lower end wall of the upper die 404, the first gear 410 is provided on the output shaft of the circular cutter drive motor 407, and the second gear 411 is provided at the upper end of the rotating shaft 408, with the first gear 410 and the second gear 411 meshing together. Timing pulleys 412 are provided at the lower ends of the rotating shaft 408 and the short shaft 409, respectively, and the timing pulleys 412 are rotatably connected to the short shaft 409, and the timing belts 413 are meshed with the timing pulleys 412. Circular cutter seats 414 are slidably provided on the four outer sides of the lower end of the upper die 404, and the circular cutter seats 414 are fixedly connected to the timing belts 413, and the circular cutters 415 are rotatably provided on the inner side of the lower end of the circular cutter seats 414, and the circular cutters 415 are parallel to the four sides of the upper die 404. As a result, the circular cutters can slide simultaneously along the four sides of the lower die, and the circular cutters can simultaneously cut around the perimeter of the laminated film sheet.
[0030] Specifically, as shown in Figures 4 to 6, the system further includes a second slide rail 416 and a second slider 417. The second slide rail 416 is provided on each of the four outer sides of the lower end of the upper mold 404, the second slider 417 is slidably connected to each of the second slide rails 416, and the circular cutter seat 414 is fixedly connected to each of the second sliders 417 and serves as a guide for the circular cutter seat.
[0031] Specifically, as shown in Figure 3, the system further includes guide posts 418 and guide bushings 419. Each guide post 418 is located at the bottom of the housing space 4011, and each guide bushing 419 is fitted into the four corners of the lower mold 403. Each guide post 418 is slidably connected to the guide bushing 4019 and provides guidance for the vertical sliding of the lower mold.
[0032] Specifically, as shown in Figure 3, the system further includes an upper drive motor 421, a screw shaft 422, and a drive arm 423. The upper drive motor 421 is provided on the side walls at both ends of the first slide rail 405, and both ends of the screw shaft 422 are rotatably connected to the side walls of the first slide rail 405, with one end of the screw shaft 422 connected to the output shaft of the upper drive motor 421. A nut 420 is fitted to the lower end of the drive arm 423, and the nut 420 is screwed onto the screw shaft 422, and the upper end of the drive arm 423 is fixedly connected to the upper mold 404. The upper die is driven to slide left and right along the first slide rail by the upper die drive motor and screw shaft, and while the first single hydraulic cylinder lamination pressure mechanism is performing lamination pressure, the upper die of the second single hydraulic cylinder lamination pressure mechanism can continue to take in the film sheet. This enables alternating operation of the film sheet taking process by the two sets of single hydraulic cylinder lamination pressure mechanisms without requiring waiting time, saving working time and significantly improving lamination efficiency.
[0033] Specifically, multiple heating rods (not shown) are embedded inside the lower mold 403 and the upper mold 404, and are used to heat the laminated film sheet.
[0034] Example 2 The differences between this embodiment and Embodiment 1 are as follows: As shown in Figure 7, the hydraulic cylinder 402 is mounted on the upper part of the frame 401, the upper mold 404 is mounted on the upper part of the housing space 4011 so as to be slidable in the vertical direction, and the lower end of the upper mold 404 is fixedly connected to the piston rod of the hydraulic cylinder 402. Both sides of the lower mold 403 are fixedly connected to the first slider 406, the lower mold 403 is mounted so as to be slidable along the housing space 4011, the lower end of the lower mold 403 can abut against the lower end wall of the housing space 4011, and the lower end walls of the lower mold 403 can abut against the peeling blade 201 and the upper mold 404, respectively.
[0035] Furthermore, the A film supply mechanism 200, the B film supply mechanism 300, and the Z-axis lifting platform are prior art and configurations well known to those skilled in the art, and are not included in the inventive features to be protected in this invention. For specific configurations, please refer to the Chinese patent document "Simplified MLCC Conveying Module Including Film Adsorption and Cutting" (Publication No.: CN118366789A). Therefore, the detailed configuration and operating principle will not be described in detail in this invention. Specifically, the operating principle and process of this invention are as follows: 1. Lamination and pressure holding of film sheets by the first single hydraulic cylinder lamination and pressure holding mechanism. In the first single-cylinder stacking and holding pressure mechanism, the lower die descends by the drive of the hydraulic cylinder, and the upper die moves out of the housing space. The A film supply mechanism is provided with a wound film tape, and a film sheet is attached to the film tape. The film sheet is transported forward by the peeling blade to the peeling position, and the A film supply mechanism and the B film supply mechanism are provided with a Z-axis lifting platform. The peeling blade rises via a ball screw mechanism by the rotation of a servo motor, and the film sheet on the peeling blade comes into contact with the lower end wall of the upper die. The upper die picks up the film sheet with vacuum suction holes, and the film tape continues to advance, peeling the film sheet from the film tape. After that, the A film sheet is cut into rectangular pieces by a circular cutter, the peeling blade descends by the Z-axis lifting platform and exits from the peeling position, and at the same time the upper die transports the cut A film sheet into the housing space of the frame, the lower die rises by the action of the hydraulic cylinder, and the lower and upper dies stack and hold pressure on the A film sheet.
[0036] 2. Lamination and pressure holding of film sheets by the second single hydraulic cylinder lamination and pressure holding mechanism. While the first single-cylinder lamination and pressure-holding mechanism is laminating and holding the film sheets, the upper die of the second single-cylinder lamination and pressure-holding mechanism moves out of the frame's housing space, the peeling blade in the A film supply mechanism moves back to the peeling position, the Z-axis lifting platform raises the peeling blade so that the film sheet on the peeling blade contacts the lower end wall of the upper die. The upper die picks up the A film sheet with vacuum suction holes, and the film tape continues to advance, peeling the film sheet from the film tape. Subsequently, the circular cutter cuts the A film sheet into rectangular pieces, the Z-axis lifting platform lowers the peeling blade and exits the peeling position, the upper die transports the cut A film sheet into the frame's housing space, the lower die rises due to the action of the hydraulic cylinder, and the lower and upper dies perform lamination and pressure-holding of the A film sheet.
[0037] While the first single-cylinder lamination and pressure-holding mechanism is performing lamination and pressure-holding of the film sheets, the upper die of the second single-cylinder lamination and pressure-holding mechanism begins to take in the film sheets. By operating the first and second single-cylinder lamination and pressure-holding mechanisms alternately in this manner, other lamination processes (such as the lower die descending, the upper die moving and detaching, the film sheet adsorption, peeling by the peeling blade, cutting by the circular cutter mechanism, the upper die being transferred, and the lower die rising to start lamination) and the pressure-holding process can be performed simultaneously. This reduces the production cycle (TT) of the product, significantly improves lamination efficiency, and overcomes the drawbacks of low frame structure strength and low lamination accuracy in the "dual-cylinder" mode by using a single hydraulic cylinder and a fixed lower die.
[0038] The advantages of this invention are as follows: (1) This invention makes it possible to carry out the lamination process and the holding pressure process simultaneously, thereby reducing the product production cycle (TT), significantly improving production efficiency, and drastically reducing lamination manufacturing costs. (2) In this invention, the lower mold is slidably connected by a guide post and a frame, and because the rigidity of the frame is high, the stacking accuracy is high, overcoming the drawbacks of low frame structural strength and inability to ensure stacking accuracy in the "dual hydraulic cylinder" mode.
[0039] While preferred embodiments of the present invention have been described above, this does not limit the scope of the patent for the present invention. Within the scope of the present invention, any equivalent modifications made based on the description and drawings of the present invention, or any application thereof directly or indirectly to other related technical fields, are all included within the scope of patent protection of the present invention.
Claims
1. The machine comprises a base, a film supply mechanism A, and a film supply mechanism B. The A film supply mechanism and the B film supply mechanism are each provided with a peeling blade that is slidable in the left-right direction, and the peeling blade is slidable in the up-down direction, in a highly efficient laminating machine, Furthermore, it includes a first single-cylinder stacked pressure holding mechanism, a second single-cylinder stacked pressure holding mechanism, a first slide rail, and a first slider. The A film supply mechanism and the B film supply mechanism are each provided at the front and rear ends of the machine base, The first single hydraulic cylinder stacking pressure holding mechanism and the second single hydraulic cylinder stacking pressure holding mechanism have the same structure. The first single hydraulic cylinder stacking pressure mechanism and the second single hydraulic cylinder stacking pressure mechanism are provided on the left and right sides of the A film supply mechanism and the B film supply mechanism, respectively. The first single hydraulic cylinder stacking pressure holding mechanism and the second single hydraulic cylinder stacking pressure holding mechanism each include a frame, a hydraulic cylinder, a lower mold, and an upper mold. The frame is mounted on the machine base, The hydraulic cylinder is provided at the bottom of the frame. A storage space is formed in the center of the aforementioned frame. The lower mold is provided at the bottom of the storage space so as to be slidable in the vertical direction. The lower end of the lower mold is fixedly connected to the piston rod of the hydraulic cylinder. Both ends of the first slide rail extend into the housing space and are fixedly connected to both sides of the upper end of the frame. The first slider is slidably connected to the first slide rail, Both sides of the upper mold are fixedly connected to the first slider, The upper mold is provided so as to be slidable along the housing space, The upper end of the upper mold is capable of contacting the upper wall of the housing space. The lower end wall of the upper die is capable of contacting the peeling blade and the upper end wall of the lower die, respectively. A high-efficiency lamination machine characterized in that a plurality of vacuum suction holes are recessed in the upper end wall of the lower mold and the lower end wall of the upper mold.
2. Furthermore, it comprises a circular cutter drive motor, a rotating shaft, a short shaft, a first gear, a second gear, a timing pulley, a timing belt, a circular cutter seat, and a circular cutter. The circular cutter drive motor is provided at the corner of the upper end of the upper mold. The aforementioned rotating shaft is rotatably provided at the corner portion of the upper mold. Each of the aforementioned short axes is provided at the corner portion of the lower end wall of the upper mold, The first gear is provided on the output shaft of the circular cutter drive motor, The second gear is provided at the upper end of the rotating shaft, The first gear and the second gear are meshed together. The timing pulleys are provided at the lower ends of the rotating shaft and the short shaft, respectively. The timing pulley is rotatably connected to the short shaft, Each of the aforementioned timing belts is meshed and connected to the aforementioned timing pulley. Each of the circular cutter seats is slidably provided on the four outer sides of the lower end of the upper die, Each of the aforementioned circular cutter seats is fixedly connected to the timing belt. Each of the circular cutters is rotatably mounted on the inside of the lower end of the circular cutter seat. The high-efficiency laminating machine according to claim 1, characterized in that each of the circular cutters is parallel to the four sides of the upper mold.
3. Furthermore, it is equipped with a second slide rail and a second slider, The second slide rails are provided on the four outer sides of the lower end of the upper mold, Each of the second sliders is slidably connected to the second slide rail, The high-efficiency laminating machine according to claim 2, characterized in that each of the circular cutter seats is fixedly connected to the second slider.
4. Furthermore, it is equipped with a guide post and a guide bush, Each of the aforementioned guide posts is provided at the bottom of the aforementioned storage space. Each of the guide bushes is fitted into the four corner portions of the lower mold. The high-efficiency laminating machine according to claim 1, characterized in that each of the guide posts is slidably connected to the guide bush.
5. Furthermore, it is equipped with an upper drive motor, a screw shaft and a drive arm, The upper drive motor is provided on the end side wall of the first slide rail, Both ends of the screw shaft are rotatably connected to the side walls of the first slide rail, and one end of the screw shaft is connected to the output shaft of the upper drive motor. A nut is fitted to the lower end of the drive arm. The nut is screwed onto the screw shaft, The high-efficiency lamination machine according to claim 1, characterized in that the upper end of the drive arm is fixedly connected to the upper mold.
6. The hydraulic cylinder is provided on the upper part of the frame. The upper mold is provided so as to be slidable in the vertical direction at the top of the housing space. The lower end of the upper mold is fixedly connected to the piston rod of the hydraulic cylinder. Both sides of the lower mold are fixedly connected to the first slider, The lower mold is provided so as to be slidable along the housing space, The lower end of the lower mold is capable of contacting the lower end wall of the housing space. The high-efficiency lamination machine according to claim 1, characterized in that the lower end wall of the lower die is capable of contacting the peeling blade and the upper die, respectively.