AlN single crystal substrate

The three-layer AlN single crystal substrate with a high internal defect density in the second layer addresses the issue of crack introduction in conventional methods, enhancing the yield and luminous efficiency of deep ultraviolet light emitting devices.

JP7650958B2Active Publication Date: 2025-03-25NGK CORP
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Patent Information

Application Number
JP2023508782
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-03-25
Filing Date
2022-02-16
Publication Date
2025-03-25
Estimated Expiration
2042-02-16

AI Technical Summary

Technical Problem

Conventional methods for reducing dislocations in AlN single crystal substrates often introduce cracks, leading to poor yield and reduced luminous efficiency in deep ultraviolet light emitting devices.

Method used

A three-layer AlN single crystal substrate is developed, where the second layer has a defect density 10 times or more than the first and third layers, effectively suppressing crack generation by controlling the defect density distribution.

Benefits of technology

The approach significantly improves the yield and luminous efficiency of deep ultraviolet light emitting devices by reducing crack formation and maintaining low surface defect density.

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Abstract

Provided is an AIN single crystal substrate in which the occurrence of cracks is suppressed. This AIN single crystal substrate has a three-layer structure that, in terms of defect density, can be divided into a first layer, a second layer, and a third layer in the stated order in the thickness direction, and is entirely formed from one AIN single crystal. The second layer has a defect density of at least 10 times the defect density of the first layer and that of the third layer.
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