Vehicle door handle

The vehicle door handle design addresses the risk of user entrapment by using a controlled actuation mechanism to return the gripping member to the flash position with a small force, ensuring user safety.

JP7655677B2Active Publication Date: 2025-04-02MINEBEAMITSUMI INC
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Patent Information

Application Number
JP2021118397
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-07-20
Filing Date
2021-07-19
Publication Date
2025-04-02
Estimated Expiration
2041-07-19

AI Technical Summary

Technical Problem

Existing vehicle door handles, particularly flash handles, pose a risk of the user being caught when the gripping member returns to the flash position due to insufficient control over the return force.

Method used

A vehicle door handle design that incorporates a gripping member with a primary and secondary actuation mechanism, allowing the gripping member to return to the flash position with a small force after a predetermined time, independent of other mechanical stresses.

Benefits of technology

The handle ensures safe and controlled return of the gripping member to the flash position, reducing the risk of the user being pinched and enhancing user safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To propose a flush handle for a vehicle door, e.g., an electric vehicle door, which is designed to return from an open position to a flush position with a small force.SOLUTION: A handle (1) for a vehicle door includes: a gripping member (2) movable between a flush position, an operating position range, and an open position; a primary actuation mechanism (4) movable between a primary start position range and a primary rest position; and a secondary actuation mechanism (5) movable between a secondary start position range and a secondary rest position. The gripping member (2) includes gripping member return means (26) for driving the gripping member (2) toward the flush position. The secondary actuation mechanism (5) is designed to move the primary actuation mechanism (4) to the primary rest position after a predetermined time has elapsed after reaching a predetermined start position in the primary start position range.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to a vehicle door handle, also known as a "flush handle". [Background technology]

[0002] Vehicle door handles are components that greatly influence the style of a vehicle.

[0003] In this regard, car manufacturers often place the handle on the face of the door to occupy a flush position, also known as a flush arrangement. Flush handles usually make the handle as invisible as possible. Such flush door handles also have the advantage of reducing aerodynamic noise caused by air impact during driving.

[0004] There is a new trend in the market to use powered vehicle doors. Flush handles are often required to combine this trend with the vehicle's flushness. In particular, mechanical flush handles are required and are used as a backup in case of electrical failure of the powered vehicle door.

[0005] A flush handle typically includes a gripping member that a user grasps and pulls to open the vehicle door.

[0006] Such handles typically include a mechanism, such as a return lever, that has sufficient force to allow the gripping member of the handle to return to the flush position.

[0007] However, with this mechanism, there is a risk of the user becoming pinched if the user does not release the handlebars in a timely manner.

[0008] Therefore, there is a need for a vehicle door handle that avoids the risk of a user's hand becoming pinched when returning the handle, and in particular the gripping member, to the flush position. Summary of the Invention [Problem to be solved by the invention]

[0009] The object of the invention is to propose a flush handle for a vehicle door, for example an electric vehicle door, which returns from the open position to the flush position with a small force. [Means for solving the problem]

[0010] To this end, the present invention relates to a handle for a vehicle door, 1. A handle comprising: a gripping member adapted to cooperate with a latch of a vehicle door to unlatch the vehicle door; a primary actuation mechanism; and a secondary actuation mechanism, The gripping member includes a gripping portion, the gripping member including: a flush position in which the gripping portion extends flush with an exterior panel of the vehicle door; an operating position range in which the gripping portion protrudes from and can grip the external panel; an open position in which the gripping member is adapted to cooperate with the latch to release the latch of the vehicle door; the gripping member includes gripping member return means adapted to drive the gripping member towards a flush position; The primary actuation mechanism includes: a primary actuation range of positions, the primary actuation mechanism cooperating with the gripping member to bias the gripping member toward the actuation range of positions; the primary actuation mechanism is movable between a primary rest position adapted to release the gripping members; The secondary actuation mechanism includes: a secondary activation position range, the secondary actuation mechanism cooperating with the primary actuation mechanism to bias the primary actuation mechanism toward the primary rest position; the secondary actuating mechanism being movable between a secondary rest position adapted to hold the primary actuating mechanism in the primary rest position; The secondary actuation mechanism is adapted to move the primary actuation mechanism to the primary rest position a predetermined time after reaching a predetermined activation position within the primary activation position range.

[0011] The gripping member, the primary actuation mechanism and the secondary actuation mechanism are separate or distinct elements, in other words they are independent of each other.

[0012] The handle according to the invention provides a mechanism by which the mechanical arrangement can displace the gripping members from the activated range of positions to the flush position after a predetermined time under the action of the gripping member return means.

[0013] Thus, the gripping member according to the invention is adapted to return independently to the flush position under the action of its own return means.

[0014] Thus, with the handle according to the invention, the return force of the handle is not related to other mechanical stresses such as background return levers, but only to the gripping member return means which are designed not to injure the user, thus avoiding the risk of pinching.

[0015] By working position range is meant a set of positions in which the user can grip the gripping member, for example a set of positions around an outward position in which the gripping member forms an angle comprised between 12° and 15° with respect to the rest position, or a single position comprised between 12° and 15° with respect to the rest position.

[0016] The predetermined time means the time before the primary actuating mechanism begins to be displaced by the secondary actuating mechanism and / or the time it takes for the primary actuating mechanism to move from the primary actuating range to the primary rest position by the secondary actuating position.

[0017] According to one embodiment, the secondary actuation mechanism comprises a secondary actuation lever cooperating with the primary actuation mechanism.

[0018] Further embodiments, which may be considered alone or in combination, are the following:

[0019] The gripping member is movable to a depressed position to urge the secondary actuation mechanism towards the secondary activation position range.

[0020] The primary actuating mechanism includes a primary actuating mechanism return means (42) adapted to drive the primary actuating mechanism toward the primary actuation position range.

[0021] The secondary actuating mechanism includes a secondary actuating mechanism return means adapted to drive the primary actuating mechanism towards the primary rest position.

[0022] The force of the secondary actuation mechanism return means is greater than the force of the primary actuation mechanism return means, which in turn is greater than the force of the gripping member return means.

[0023] The gripping members move from the actuated position range to the flush position with a damping effect.

[0024] The return means of the secondary actuation mechanism comprises a damper or damping element.

[0025] The gripping member moves from the actuated position range to the flush position after a predetermined time.

[0026] The predetermined time is 5 to 10 seconds. [Brief description of the drawings]

[0027] [Figure 1] FIG. 2 is a perspective view of a handle according to the present invention in a flush position. [Diagram 2] FIG. 2 is a perspective view of a handle according to the present invention in a pushed-in position. [Diagram 3] FIG. 2 is a perspective view of a handle according to the present invention in an operative position. [Figure 4] FIG. 2 is a perspective view of a handle according to the present invention in an open position. [Diagram 5] FIG. 2 is a perspective view of a handle according to the present invention in a flush position. [Figure 6] FIG. 2 is a plan view of a handle according to the present invention in an open position. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0028] 1 to 6, a handle 1 according to the present invention comprises a gripping member 2. The gripping member 2 is a flat member having a first end and a second end.

[0029] The gripping member 2 is adapted to cooperate with a vehicle door latch 3 to unlatch the vehicle door. The handle 1 enables a user to open the vehicle door, the door having an outer panel represented by dashed lines 12 (Figure 1).

[0030] The grip member 2 includes a grip portion 22 and a grip lever 24. The grip portion 22 is adapted to be gripped by a user who is attempting to open the door. The grip portion 22 is connected to the grip lever 24.

[0031] The gripping lever 24 has a first end 24a connected to the gripping portion 22 and a second end 24b adapted to cooperate with the latch 3 to actuate the latch 3. The gripping lever 24 is mounted to the mounting bracket 10 for rotation about a gripping axis 240.

[0032] The gripping portion 22 includes a gripping recess 220 adapted to receive at least one or more fingers for gripping.

[0033] The gripping member 2 is movable between a flush position (Figure 1) in which the gripping portion 22 extends flush with the vehicle door exterior panel 12, an actuated position range (Figure 3) in which the gripping portion 22 projects against and is capable of gripping the exterior panel 12, and an open position (Figure 4) in which the gripping member 2 cooperates with the latch 3 to unlatch the vehicle door.

[0034] The handle 1 is movable such that when the gripping part 22 is displaced, the gripping lever 24 rotates about the gripping axis 240 .

[0035] The flush position is shown in Figures 1 and 5. In this position, the gripping portion 22 extends flush with the vehicle door exterior panel 12. To this end, the gripping portion 22 has an outer surface that is generally aligned with the exterior panel 12, as shown in Figure 1.

[0036] The range of actuated positions is shown in Figure 3. In this position, the gripping portion 22 projects outwardly relative to the exterior panel to allow the user access to the gripping recess 220.

[0037] The gripping member 2 is adapted to reach the open position after being in the operative position, and is adapted to cooperate with a latch 3 to unlatch the door when in the open position.

[0038] The gripping member 2 comprises gripping member return means 26 adapted to drive the gripping member 2 towards the flush position (Fig. 1), i.e. to return the gripping member 2 from the actuated position (Fig. 3) to the flush position (Fig. 1) along arrow 242 in Fig. 1. In particular, the gripping member return means 26 may comprise a torsion spring.

[0039] The handle of the present invention further comprises a primary actuation mechanism 4 .

[0040] The primary actuating mechanism 4 is movable between a primary activation position range (FIGS. 3 and 4) in which the primary actuating mechanism 4 cooperates with the gripping portion 22 to bias the gripping portion 22 toward an activation position range, and a primary rest position (FIG. 1) in which the primary actuating mechanism 4 releases the gripping portion 22.

[0041] The primary actuation mechanism 4 comprises a primary actuation mechanism return means 42 adapted to drive the primary actuation mechanism 4 towards the activated position range along arrow 420 in Figure 1. In particular, the primary actuation mechanism return means 42 may comprise a torsion spring.

[0042] According to one embodiment of the present invention, the primary actuating mechanism 4 includes a primary actuating lever 44. The primary actuating lever 44 is mounted to the mounting bracket 10 for rotation about a primary actuating axis of rotation 422. According to this embodiment, the primary actuating mechanism return means 42 is adapted to drive the primary actuating lever 4 towards the actuated position range along arrow 420 in FIG.

[0043] A primary actuation lever 44 cooperates with the gripping member 2 to drive the gripping member 2 between the flush and actuated positions.

[0044] The primary actuation lever 44 cooperates with the gripping member 2 to drive the gripping member 2 from the flush position to the actuated position, as shown in Figures 1-3. More specifically, the primary actuation lever 44 is adapted to depress the gripping lever 24, thereby causing the gripping portion 22 to protrude outwardly relative to the outer panel 12 of the vehicle door.

[0045] The handle 1 of the present invention further comprises a secondary actuation mechanism 5 .

[0046] The secondary actuating mechanism 5 is movable between a secondary activation position range (FIG. 3) in which the secondary actuating mechanism 5 cooperates with the primary actuating mechanism 4 to bias the primary actuating mechanism 4 toward the primary rest position (FIG. 1) and a secondary rest position (FIG. 1) in which the secondary actuating mechanism 5 holds the primary actuating mechanism 4 in the primary rest position.

[0047] The secondary actuation mechanism 5 comprises a secondary actuation mechanism return means 56 adapted to drive the secondary actuation mechanism 5 towards the secondary rest position along arrow 520 in Figure 1. In particular, the secondary actuation mechanism return means 56 may comprise a torsion spring.

[0048] According to one embodiment of the invention, the secondary actuation mechanism 5 includes a secondary actuation lever 52. The secondary actuation lever 52 is mounted to the mounting bracket 10 for rotation about a secondary actuation axis of rotation 522 (FIG. 1). According to this embodiment, the secondary actuation mechanism return means 56 is adapted to drive the secondary actuation lever 52 toward the secondary rest position range along arrow 520 in FIG.

[0049] The secondary actuating lever 52 has a secondary actuating lever first end 52a adapted to cooperate with the grip member 2. The secondary actuating lever 52 has a secondary actuating lever second end 52b adapted to cooperate with the primary actuating lever 44. The secondary actuating lever first end 52a and the secondary actuating lever second end 52b are disposed on opposite sides of the secondary actuating rotation shaft 522.

[0050] A secondary actuating lever 52 is adapted to cooperate with the primary actuating lever 44 to drive the primary actuating lever 44 between a primary actuated position range and a primary rest position.

[0051] 3, the secondary actuation lever 52 cooperates with the primary actuation lever 44 to drive the primary actuation lever 44 toward the primary rest position. More specifically, the secondary actuation lever 52 is adapted to drive the primary actuation lever 44, thereby returning the primary actuation lever 44 to the primary rest position.

[0052] The secondary actuating mechanism 5 includes a secondary actuating mechanism return means 56 adapted to drive the primary actuating mechanism 4 towards the primary rest position along the arrow 520 shown in Figures 1 and 3 .

[0053] The secondary actuating mechanism 5 is adapted to move the primary actuating mechanism 4 to the primary rest position after a predetermined time has elapsed after reaching a predetermined actuating position within the primary actuating position range.

[0054] For this purpose, and according to one embodiment of the present invention, the secondary actuation mechanism return means 56 of the secondary actuation mechanism 5 is equipped with a damper.

[0055] The damper allows the secondary actuating mechanism 5 to slowly return to the secondary rest position. Thus, the primary actuating mechanism 4 can slowly return to the primary rest position. Alternatively, the secondary actuating mechanism 5 comprises at least one damping element 530 which can be arranged on the secondary actuating mechanism 5 and slows down the return movement of the secondary actuating mechanism 5. Preferably, at least one toothed flank 531, in particular a plurality of toothed flanks 531, is arranged on the secondary actuating mechanism 5 and is connected to at least one gear 532 arranged on the secondary actuating mechanism 5. The gear 532 cooperates with the plurality of toothed flanks 531 and acts as a damping element with the toothed flanks 531, slowing down the return movement of the secondary actuating mechanism 5.

[0056] In operation, when the gripping member 2 is in the flush position, the primary actuating lever 44 is in the primary rest position and stops at the second end 52b of the secondary actuating lever but not at the gripping member 2. The secondary actuating lever 52 is in the secondary rest position and the first end 52a of the secondary actuating lever stops at the adjustable stop 6 (FIG. 1). The gripping member 2 stops at the first end 52a of the secondary actuating lever.

[0057] An adjustable stop 6 allows the position of the gripping member 2 to be adjusted.

[0058] The adjustable stop 6 makes it possible to adjust the position of the secondary actuating lever 52 , i.e. the position of the gripping member 2 at which it stops.

[0059] This configuration corresponds to a balance position made possible by the different return means forces. To this end, the force of the secondary actuation mechanism return means 56 is greater than the force of the primary actuation mechanism return means 42, which in turn is greater than the force of the gripping member return means 26.

[0060] The grip axis 240, the primary actuation rotation axis 422 and the secondary actuation rotation axis 522 are essentially parallel, so that they can form a relative angle of less than 30°, and because these axes are parallel to the plane of the outer panel, they can form a relative angle of less than 30° with this plane.

[0061] In operation, when the gripping member 2 is in the flush position, a user wishing to open the vehicle door pushes the gripping portion 22 towards the pushed-in position (Figure 2).

[0062] The grip member 2 is movable to a pressed position whereby when a user presses the grip portion 22 along the arrow 22a in FIG.

[0063] The gripping member 2 in the pressed position presses the first end 52a of the secondary actuating lever, which moves the secondary actuating lever 52 toward the secondary activation position range (FIG. 2). In particular, the gripping member 2 presses the first end 52a of the secondary actuating lever toward the inside of the vehicle. The gripping member 2 also contacts the primary actuating lever 44, pressing the primary actuating lever 44 toward the inside of the vehicle (FIG. 2).

[0064] As the first end 52a of the secondary actuating lever moves towards the inside of the vehicle, the second end 52b of the secondary actuating lever, located on the opposite side of the secondary actuating pivot axis 522, moves towards the outside of the vehicle. The primary actuating lever 44 is thus released from contact with the second end 52b of the secondary actuating lever. The primary actuating lever 44 is biased towards the primary actuation position range by its return means (Figures 2 and 3).

[0065] Because the force of the primary actuating mechanism return means 42 is greater than the force of the gripping member return means 26, during displacement of the primary actuating lever 44, the primary actuating lever 44 contacts the gripping lever 24 of the gripping member 2 and drives the gripping member 2 towards the actuated position range (Figure 3).

[0066] According to the first embodiment of the invention, the secondary actuating lever 52 is caused by its return means 56 to return towards the secondary rest position immediately after reaching the secondary activation position range.

[0067] The secondary actuation lever 52 is delayed in returning by a damper or damping element 530 .

[0068] At some point, the primary actuating lever 44 moving toward an extreme position within the primary actuated position range will contact the second end 52b of the secondary actuating lever which has already begun to return toward the secondary rest position (FIG. 3).

[0069] The secondary actuation lever 52 biases the primary actuation lever 44 towards the primary rest position against the force of the primary actuation mechanism return means 42. This is made possible by the force of the secondary actuation mechanism return means 56 being greater than the force of the primary actuation mechanism return means 42.

[0070] When the primary actuation lever 44 is actuated to the primary rest position, the gripping member 2 is returned to the flush position by the gripping member return means 26 .

[0071] The secondary actuation mechanism 5 is adapted by a damper or damping element 530 to move the primary actuation mechanism 4 to the primary rest position after a predetermined time has elapsed after reaching a predetermined activation position in the primary activation position range, so that the gripping member 2 moves from the activation position to the flash position after the predetermined time has elapsed.

[0072] The damper or damping element 530 of the secondary actuation mechanism 5 allows the gripping member 2 to return to the flush position with a damping effect.

[0073] According to this embodiment, the primary actuation position range of the primary actuation mechanism 4 includes a series of positions between 12° and 15° relative to the primary rest position. This configuration allows the gripping member 2 to be driven towards an actuated position range that includes a series of positions between 12° and 15° relative to a flush position at which a user can grip the grip portion 22 of the handle.

[0074] According to a second embodiment of the invention, the secondary actuation lever 52 returns towards the secondary rest position after a predetermined time has elapsed, rather than immediately after reaching the secondary activation position.

[0075] With this configuration, the secondary actuation lever 52 can bias the primary actuation lever 44 after a predetermined time has elapsed, and therefore the grip member 2 after a predetermined time has elapsed. For example, the secondary actuation lever 52 can start to return to the secondary rest position after a predetermined time of 5 to 10 seconds has elapsed.

[0076] This configuration corresponds, for example, to a stronger damping effect of the damper and / or freer movement of the secondary actuating lever 52 between the extreme position where the gripping portion 22 pushes the secondary actuating lever 52 and the position where the second end 52b of the secondary actuating lever contacts the primary actuating lever 44.

[0077] According to this configuration, the grip member 2 is displaced from the operating position range to the flash position after a predetermined time has elapsed, for example, 5 to 10 seconds after reaching the operating position range.

[0078] According to this embodiment, the primary actuation position range of the primary actuation mechanism 4 includes a single position between 12° and 15° relative to the primary rest position. This configuration allows the gripping member 2 to be driven towards an actuated position range that includes a single position between 12° and 15° relative to a flush position at which a user can grip the grip portion 22 of the handle 1.

[0079] A damper or damping element 530 in the secondary actuation mechanism may also cause the gripping member 2 to return to the flush position with a damping effect.

[0080] FIG. 6 is a plan view of the handle 1. FIG. 6 shows the primary actuation rotation axis 422 and the secondary actuation rotation axis 522. According to this, the primary actuation rotation axis 422 and the secondary actuation rotation axis 522 are essentially parallel, so that they can form a relative angle of less than 30°. Also, these axes can be parallel to the external panel surface, i.e., they can form a relative angle of less than 30° with this surface. In this figure, the primary actuation mechanism return means 42 and the secondary actuation mechanism return means 56 are clear. The grip member 2 includes a grip portion 22 and a grip lever 24. The grip member 2 includes an outer cover 222 and an inner cover 221. In FIGS. 1 to 4, the inner cover 221 is not shown.

[0081] The invention has been described above with reference to embodiments, without limiting the general inventive concept defined in the claims.

[0082] Many modifications and variations will be suggested to those skilled in the art by reference to the above exemplary embodiments, which are given by way of example only and are not intended to limit the scope of the invention, which can be determined only by the claims that follow. [Explanation of symbols]

[0083] 1 Handle 2. Gripping member 3 Latch 4 Primary Actuation Mechanism 5 Secondary Actuation Mechanism 6 Adjustable Stops 10 Mounting bracket 12 External Panel 22 Gripping part 24 Gripping lever 24a First end 24b Second end 26 Grip member return means 42 Primary actuating mechanism return means 44 Primary actuation lever 52 Secondary operating lever 52a: First end of secondary actuating lever 52b Second end of secondary actuating lever 56 Secondary actuating mechanism return means 220 Gripping recess 221 Inner cover 222 Outer cover 240 Gripping axis 242 Arrow 420 Arrow 422 Primary working shaft 520 Arrow 522 Secondary operating shaft 530 Damping Element 531 Dentate aspect 532 Gears

Claims

1. A handle (1) for a vehicle door, comprising: A handle (1) comprising a gripping member (2) adapted to cooperate with a latch (3) of a vehicle door to release the latch (3) of the vehicle door, a primary actuation mechanism (4) and a secondary actuation mechanism (5), The gripping member (2) has a gripping portion (22), and the gripping member (2) a flush position in which the gripping portion (22) extends flush with the vehicle door exterior panel (12); an operating position range in which the gripping portion (22) protrudes from and can grip the outer panel (12); a latch (3) for releasing the latch of the vehicle door, the latch (3) being movable between an open position and an open position in which the gripping member (2) is adapted to cooperate with the latch (3) to release the latch of the vehicle door; said gripping member (2) is provided with gripping member return means (26) adapted to drive said gripping member (2) towards a flush position; The primary actuation mechanism (4) comprises: a primary activation position range in which the primary actuation mechanism (4) cooperates with the gripping member (2) to bias the gripping member (2) towards the activation position range; the primary actuation mechanism (4) is movable between a primary rest position adapted to release the gripping member (2), The secondary actuation mechanism (5) a secondary activation position range in which the secondary actuating mechanism (5) cooperates with the primary actuating mechanism (4) to bias the primary actuating mechanism (4) towards the primary rest position; and the secondary actuation mechanism (5) is movable between a secondary rest position adapted to hold the primary actuation mechanism (4) in the primary rest position; The handle (1) is characterized in that the secondary actuation mechanism (5) is adapted to move the primary actuation mechanism (4) to the primary rest position after a predetermined time has elapsed after reaching a predetermined activation position in the primary activation position range.

2. 2. The handle (1) according to claim 1, characterized in that the gripping member (2) is movable to a depressed position to push the secondary actuation mechanism (5) towards the secondary activation position range.

3. 3. A handle (1) as claimed in claim 1 or 2, characterized in that the primary actuating mechanism (4) comprises a primary actuating mechanism return means (42) adapted to drive the primary actuating mechanism (4) towards the primary activation position range.

4. A handle (1) according to any one of claims 1 to 3, characterized in that the secondary actuating mechanism (5) comprises a secondary actuating mechanism return means (56) adapted to drive the primary actuating mechanism (4) towards the primary rest position.

5. A handle (1) according to claim 4, which is dependent on claim 3, characterized in that the force of the secondary actuation mechanism return means (56) is greater than the force of the primary actuation mechanism return means (42), which in turn is greater than the force of the gripping member return means (26).

6. Handle (1) according to any one of the preceding claims, characterized in that the gripping member (2) moves from the range of working positions to the flush position with a damping effect.

7. Handle (1) according to claim 4 or 5, characterized in that the secondary actuation mechanism return means (56) comprises a damper or damping element (530).

8. Handle (1) according to any one of the preceding claims, characterized in that the gripping member (2) is moved from the range of working positions to the flush position after a predefined time.

9. Handle (1) according to claim 8, characterized in that said predetermined time is between 5 seconds and 10 seconds.

Citation Information

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