Wax composition for toner
A tailored wax composition with monoester compounds A and B addresses storage stability and dispersibility issues, ensuring high-quality prints by minimizing gloss variations during ultra-high-speed printing.
Patent Information
- Application Number
- JP2022024548
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-02-21
- Publication Date
- 2025-08-20
- Estimated Expiration
- 2042-02-21
AI Technical Summary
Existing toner waxes face issues with storage stability, colorant dispersibility, and uneven gloss during high-speed printing, particularly due to variations in crystalline state and melting points, which affect the quality of printed materials.
A wax composition comprising specific ratios of monoester compounds A and B, with defined carbon chain lengths and melting points, is used to enhance storage stability and colorant dispersibility while minimizing gloss unevenness during high-speed printing.
The wax composition improves storage stability, ensures excellent colorant dispersibility, and effectively suppresses gloss unevenness even under high-speed printing conditions.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a wax composition for toners that is suitably used for toners used in developing electrostatic images recorded by electrophotography or electrostatic recording methods using copying machines, laser printers, etc. [Background technology]
[0002] Toners used in image forming devices such as copiers and printers contain a thermoplastic resin as a binder resin, a colorant (carbon black, magnetic powder, pigment, etc.), a charge control agent, and wax, and may further contain a fluidity additive, a cleaning aid, and a transfer aid, as needed. Among these, wax functions as a release agent that prevents the toner from remaining on the fixing roll (filming) during fixing, and also has the function of promoting the softening of the thermoplastic resin to improve fixing properties.
[0003] On the other hand, since bleeding of wax during toner storage can cause blocking between toner particles, studies are being conducted to improve the storage stability of toner. For example, Patent Document 1 describes a method for producing an ester wax for toner, which comprises condensing a linear saturated monocarboxylic acid selected from those having 14 to 30 carbon atoms or a mixture thereof with a linear saturated monohydric alcohol selected from those having 14 to 30 carbon atoms or a mixture thereof, or a dihydric to hexahydric polyhydric alcohol selected from those having 2 to 30 carbon atoms or a mixture thereof, followed by neutralizing the reaction mixture with an aqueous alkaline solution and removing the neutralized salt by centrifugation. It also describes that the use of this wax provides a toner with excellent storage stability.
[0004] Furthermore, in recent years, copying machines such as multifunction machines and commercial printing machines have been required to have toners that are adaptable to ultra-high speed printing, which is faster than conventional toners, from the viewpoint of improving production efficiency and saving energy. For example, Patent Document 2 introduces a toner that can produce printed matter with excellent abrasion resistance by mixing a hydrocarbon wax such as a microcrystalline wax with an ester wax such as behenyl behenate. When such a wax composition is used, the improved abrasion resistance makes it possible to handle high-speed printing.
[0005] Furthermore, in the commercial printing field where these devices are used, there is a demand for the stable production of high-quality prints equivalent to photographs and posters obtained by silver halide photography or gravure printing, even under the aforementioned ultra-high-speed printing conditions. However, there are issues with wax, such as excessive aggregation and uneven distribution within toner particles, which inhibits the dispersion of colorants, and differences in the crystalline state of wax on the surface of printed materials, which causes uneven gloss. A wax that can solve these issues is needed. For example, Patent Document 3 describes that a toner with excellent image fixation and colorant dispersibility can be obtained by using a wax containing a monoester of a linear monocarboxylic acid and a linear monoalcohol, and a mixed wax containing an ester of glycerin and a mixed carboxylic acid consisting of a linear monocarboxylic acid having 12 to 24 carbon atoms and one hydroxyl group and a linear monocarboxylic acid having 12 to 24 carbon atoms. However, when an ester having a glycerol skeleton is used in combination with another wax in this way, the freezing point of the wax composition is significantly lowered, which can cause differences in the way the wax solidifies and therefore differences in the crystalline state depending on the printed area on the printed material during high-speed printing, which can lead to blocking between printed materials and uneven gloss.
[0006] In addition, Patent Document 4 introduces a toner that uses an ester wax in which the difference between the endothermic peak temperature when the wax is heated and the exothermic peak temperature when the wax is cooled, i.e., the difference between the melting point and the freezing point, falls within a specific range as measured by differential scanning calorimetry (DSC), thereby adjusting the affinity between the wax and the polyester resin binder resin, thereby suppressing the amount of wax bleeding during image fixation and making it possible to suppress gloss unevenness caused by the wax. However, even when such an ester is used, it is not sufficient to suppress gloss unevenness caused by differences in the crystalline state of the wax, and there is a risk that the amount of wax bleeding will be insufficient during high-speed printing, or that the wax will not melt or solidify sufficiently due to the large difference between the melting point and the freezing point. This makes it difficult to stably supply high-quality printed materials. As described above, there are many required properties for toner, and there is a demand for a toner wax that can simultaneously satisfy all of these required properties. [Prior art documents] [Patent documents]
[0007] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-32479 [Patent Document 2] Japanese Patent Application Publication No. 2020-187270 [Patent Document 3] WO2020 / 022351 [Patent Document 4] Patent Publication No. 2021-170100 Summary of the Invention [Problem to be solved by the invention]
[0008] An object of the present invention is to provide a wax composition for toner that is excellent in improving storage stability and dispersibility of colorants in toner, and that can suppress uneven gloss in printed matter even during high-speed printing. [Means for solving the problem]
[0009] As a result of extensive research conducted by the present inventors to solve the above-mentioned problems, they discovered that when a composition containing the following monoester compound A and monoester compound B in a specific ratio is used as a toner wax, the storage stability and dispersibility of a colorant in the toner are excellent and gloss unevenness in printed matter can be suppressed even during high-speed printing, which led to the completion of the present invention. That is, the toner wax composition of the present invention contains a monoester compound A represented by the following structural formula (1) and a monoester compound B represented by the following structural formula (2), and the mass ratio of the monoester compound A to the monoester compound B is 99.9:0.1 to 30:70. Monoester Compound A:
[0010] [ka]
[0011] (R in the formula 1 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and R 2 represents a linear saturated alkyl group having 16 to 24 carbon atoms. Monoester Compound B:
[0012] [ka]
[0013] (R in the formula 3 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and n represents an integer of 2 to 6. [Effects of the Invention]
[0014] The wax composition for toner of the present invention is excellent in improving the storage stability and dispersibility of colorants in toner, and can suppress uneven gloss of printed matter even during high-speed printing. DETAILED DESCRIPTION OF THE INVENTION
[0015] Hereinafter, an embodiment of the present invention will be described. The toner wax composition of the present invention contains, as essential components, the monoester compound A and the monoester compound B shown below. In this specification, numerical ranges defined using the symbol "to" are inclusive of the numerical values at both ends (upper and lower limits) of the symbol "to." For example, "2 to 5" represents a range from 2 to 5.
[0016] [Monoester Compound A] The monoester compound A is a fatty acid ester wax obtained from at least one linear saturated monocarboxylic acid selected from linear saturated monocarboxylic acids having 16 to 24 carbon atoms and at least one linear saturated monoalcohol selected from linear saturated monoalcohols having 16 to 24 carbon atoms, and is represented by the following structural formula (1):
[0017] [ka]
[0018] (R in the formula 1 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and R 2 represents a linear saturated alkyl group having 16 to 24 carbon atoms.
[0019] The raw carboxylic acid of the monoester compound A is a linear saturated monocarboxylic acid having a carbon number of 16 to 24, preferably 18 to 22. If the raw carboxylic acid has too few carbon atoms, the wax may melt at a low temperature, resulting in a significant decrease in storage stability in the toner. If the raw carboxylic acid has too many carbon atoms, the wax may not disperse well in the toner, adversely affecting the dispersion of the colorant. Specific examples of the raw material carboxylic acid include palmitic acid, stearic acid, arachidic acid, behenic acid, etc. Among these, stearic acid and behenic acid are particularly preferred.
[0020] The raw material alcohol for monoester compound A is a linear saturated monoalcohol having a carbon number of 16 to 24, preferably 18 to 22. If the carbon number of the raw material alcohol is too small, the wax may melt at a low temperature, resulting in a significant decrease in storage stability in the toner. If the carbon number is too large, the dispersibility of the wax in the toner may deteriorate, adversely affecting the dispersion of the colorant. Specific examples of the raw material alcohol include palmityl alcohol, stearyl alcohol, arachidyl alcohol, behenyl alcohol, etc. Among these, stearyl alcohol and behenyl alcohol are particularly preferred. The monoester compound A obtained from the above-mentioned linear saturated monocarboxylic acid and linear saturated monoalcohol preferably has a total carbon number of 36 to 44, and particularly preferably has a total carbon number of 40 to 44. Among these, a monoester compound formed from stearic acid or behenic acid and behenyl alcohol is preferred.
[0021] In view of storage stability and compatibility with high-speed printing, the monoester compound A in the present invention preferably has an acid value of 5 mgKOH / g or less, more preferably 3 mgKOH / g or less, and particularly preferably 1 mgKOH / g or less. From the same viewpoint, the hydroxyl value is preferably 10 mgKOH / g or less, more preferably 5 mgKOH / g or less, and particularly preferably 3 mgKOH / g or less. The acid value can be measured in accordance with JOCS (Japan Oil Chemists' Society) 2.3.1-1996, and the hydroxyl value can be measured in accordance with JOCS (Japan Oil Chemists' Society) 2.3.6.2-1996.
[0022] The melting point of the monoester compound A in the present invention is preferably 60 to 80° C., more preferably 65 to 75° C. If the melting point is less than 60° C., the storage stability may be deteriorated, and if it is higher than 80° C., the compound may not dissolve during high-speed printing, and may not be effective as a toner wax. The melting point of the monoester compound A can be measured by differential scanning calorimetry (DSC) at a temperature increase rate of 10°C per minute, and the temperature of the top peak of the endothermic peak measured by DSC analysis can be taken as the melting point.
[0023] [Monoester Compound B] The monoester compound B of the present invention is a monoester compound obtained from at least one linear saturated monocarboxylic acid selected from linear saturated monocarboxylic acids having 16 to 24 carbon atoms and at least one aliphatic alcohol selected from linear saturated alkylene glycols having 2 to 6 carbon atoms, and is represented by the following structural formula (2):
[0024] [ka]
[0025] (R in the formula 3 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and n represents an integer of 2 to 6.
[0026] The raw carboxylic acid of monoester compound B is a linear saturated monocarboxylic acid having a carbon number of 16 to 24, preferably 18 to 22. If the raw carboxylic acid has too few carbon atoms, the wax may melt at a low temperature, resulting in a significant decrease in storage stability in the toner. If the raw carboxylic acid has too many carbon atoms, the wax may not disperse well in the toner, adversely affecting the dispersion of the colorant. Specific examples of the raw material carboxylic acid include palmitic acid, stearic acid, arachidic acid, behenic acid, etc. Among these, stearic acid is particularly preferred.
[0027] The raw material alcohol for monoester compound B is a linear saturated alkylene glycol having 2 to 6 carbon atoms, preferably 2 to 4 carbon atoms. If the carbon number is outside the above range, the melting point of the wax may be significantly lowered, resulting in a loss of storage stability. Furthermore, if the alkyl group of the raw material alcohol has a branched structure, such as 1,2-propanediol, or is a trivalent or higher alcohol, such as glycerin or pentaerythritol, when blended with the monoester compound A, the crystallinity of the wax may be significantly reduced, making it difficult to achieve high-speed printing and causing gloss unevenness due to the crystalline state of the wax. From this perspective, specific examples of the raw material alcohol include ethylene glycol, 1,4-butanediol, and 1,6-hexanediol. Among these, ethylene glycol and 1,4-butanediol are particularly preferred. The monoester compound B obtained from the linear saturated monocarboxylic acid and the linear saturated alkylene glycol preferably has a total carbon number of 20 to 26, and particularly preferably has a total carbon number of 20 to 24. Among these, a monoester compound formed from stearic acid and ethylene glycol is preferred.
[0028] From the viewpoint of storage stability, the monoester compound B in the present invention preferably has an acid value of 5 mgKOH / g or less, more preferably 3 mgKOH / g or less, and particularly preferably 1 mgKOH / g or less. From the viewpoint of pigment dispersion and suppressing uneven gloss during high-speed printing, the hydroxyl value is preferably 140 mgKOH / g to 190 mgKOH / g, and more preferably 160 mgKOH / g to 180 mgKOH / g. The acid value can be measured in accordance with JOCS (Japan Oil Chemists' Society) 2.3.1-1996, and the hydroxyl value can be measured in accordance with JOCS (Japan Oil Chemists' Society) 2.3.6.2-1996.
[0029] The melting point of the monoester compound B in the present invention is preferably 60 to 80° C., more preferably 65 to 75° C. If the melting point is less than 60° C., the storage stability may be deteriorated, and if it is higher than 80° C., the compound may not dissolve during high-speed printing, and may not be effective as a toner wax. The melting point of the monoester compound B can be measured by differential scanning calorimetry (DSC) at a temperature rise rate of 10°C per minute, and the temperature of the top peak of the endothermic peak measured by DSC analysis can be taken as the melting point.
[0030] [Wax composition for toner] The toner wax composition of the present invention contains the above-mentioned monoester compound A and monoester compound B, and the mass ratio (A):(B) of monoester compound A to monoester compound B is 99.9:0.1 to 70:30, and preferably 99:1 to 85:15. If the mass ratio of monoester compound A to monoester compound B does not satisfy the range of 99.9:0.1 to 70:30, the effects of the present invention cannot be obtained, but if the range is 99:1 to 85:15, the effects of the present invention can be obtained more significantly.
[0031] From the viewpoint of suppressing uneven gloss during high-speed printing, it is preferable that the toner wax composition of the present invention has a small difference in crystallization behavior caused by differences in cooling rate. As an index of this, the crystallization enthalpy ΔH S and the crystallization enthalpy ΔH when rapidly cooled from the molten state R The ratio (ΔH R / ΔH S ) is preferably 0.70 or more, more preferably 0.75 or more, and particularly preferably 0.80 or more. In the present invention, the crystallization enthalpy ΔH when the toner wax composition is slowly cooled from a molten state is S The integrated value of the exothermic peak when the temperature is decreased from 130°C to 30°C is calculated by differential scanning calorimetry (DSC) at a temperature decrease rate of 2°C per minute, and the obtained integrated value is used as ΔH S In addition, the crystallization enthalpy ΔH when rapidly cooled from the molten stateR The integral value of the exothermic peak when the temperature is decreased from 130°C to 30°C is calculated by differential scanning calorimetry (DSC) at a temperature decrease rate of 10°C per minute, and the obtained integral value is used as ΔH S It was decided.
[0032] The toner wax composition of the present invention can be produced by a known method. For example, the monoester compound A and the monoester compound B may be synthesized separately and then blended to produce a toner wax. Alternatively, the amounts of the synthesis materials may be adjusted so that the mass ratio (A):(B) of the monoester compound A to the monoester compound B falls within the above range, and the toner wax composition may be produced by simultaneous synthesis. In the method of producing a toner wax composition by synthesizing monoester compound A and monoester compound B separately and then blending them, it is preferable to heat monoester compound A and monoester compound B to a temperature equal to or higher than their melting points, mix them uniformly, and then cool and atomize the mixture, from the viewpoint of preventing variations in quality.
[0033] The toner wax composition of the present invention is blended with a binder resin, a colorant, a charge control agent, etc., and a toner is produced by a conventional manufacturing method. The blending amount of the toner wax composition of the present invention in the toner is usually 1 to 10 parts by mass per 100 parts by mass of the binder resin. The toner wax composition of the present invention is blended alone or in a mixture of two or more types. [Example]
[0034] The present invention will be explained in more detail below by showing examples of the production of the toner wax composition of the present invention and the evaluation method thereof. [Preparation Example of Monoester Compound A] The acid value, hydroxyl value, and melting point of the monoester compound A used in the examples and comparative examples are shown in Table 1. The preparation method is as follows. [Preparation of Monoester Compound A-1] 1090.9 g (3.8 mol) of stearic acid and 1200 g (3.7 mol) of behenyl alcohol were placed in a 3 L four-neck flask equipped with a thermometer, a nitrogen inlet tube, a stirring blade, and a condenser, and the mixture was reacted at 220° C. under a nitrogen stream. The obtained crude ester product weighed 2228.5 g and had an acid value of 5.0 mg KOH / g. To this crude ester product, 700 g of toluene and 150 g of 2-propanol were added, and a 10% by mass aqueous potassium hydroxide solution containing potassium hydroxide in an amount equivalent to 2.0 times the residual acid value of the crude ester product was added. The mixture was stirred at 70°C for 30 minutes. The mixture was then left to stand for 30 minutes, and the aqueous layer (lower layer) was separated and removed. The mixture was washed with water four times until the pH of the wastewater became neutral. The solvent in the remaining ester layer was distilled off at 180°C under reduced pressure of 1 kPa, and the mixture was filtered, yielding 2072.5 g of Wax A-1.
[0035] [Preparation of Monoester Compound A-2] A 3 L four-neck flask equipped with a thermometer, a nitrogen inlet tube, a stirring blade, and a condenser was charged with 1226.2 g (3.6 mol) of behenic acid, 1200 g (3.7 mol) of behenyl alcohol, and 4.4 g (0.1 mol) of paratoluenesulfonic acid, and the mixture was reacted under a nitrogen stream at 220° C. The resulting crude ester product weighed 2360.5 g and had an acid value of 1.0 mgKOH / g. [Preparation of Monoester Compound A-3] Monoester compound A-3 shown in Table 1 was obtained by the same procedure as monoester compound A-2, except that behenic acid was used as the linear saturated fatty acid and palmityl alcohol was used as the linear saturated fatty alcohol, and the amounts of raw materials charged were changed.
[0036] [Table 1]
[0037] [Preparation Example of Monoester Compound B] Table 2 shows the acid value, hydroxyl value, and melting point of the monoester compound B used in the examples and comparative examples. [Preparation of Monoester Compound B-1] A 3 L four-neck flask equipped with a thermometer, a nitrogen inlet tube, a stirring blade, and a condenser was charged with 800.0 g (12.9 mol) of ethylene glycol and 1,834.6 g (6.4 mol) of stearic acid, and the mixture was reacted at 200°C under a nitrogen stream, followed by distillation at 250°C and a reduced pressure of 30 kPa. The resulting crude ester product weighed 2,058.0 g and had an acid value of 2.0 mgKOH / g. 500 g of this crude ester product was completely dissolved in a mixed solvent of 1000 g of heptane and 1000 g of 2-propanol at 70 ° C., then slowly cooled to recrystallize, and the resulting precipitate was collected by filtration. Recrystallization was repeated three times in the same manner, and the collected precipitate was dried in vacuo at 40 ° C. to obtain 200 g of monoester compound B-1.
[0038] [Preparation of Monoester Compound B-2] Monoester Compound B-2 shown in Table 2 was obtained in the same manner as in the preparation of Monoester Compound B-1, except that 1,4-butanediol was used as the linear saturated alkylene glycol and the amounts of raw materials charged were changed. [Preparation of Monoester Compound B-3] Monoester Compound B-3 shown in Table 2 was obtained in the same manner as in the preparation of Monoester Compound B-1, except that 1,6-hexanediol was used as the linear saturated alkylene glycol and the amounts of raw materials charged were changed. [Preparation of monoester compound B-4] Monoester compound B-4 shown in Table 2 was obtained in the same manner as monoester compound B-1, except that behenic acid was used as the linear saturated fatty acid and the amounts of raw materials charged were changed. [Preparation of monoester compound B-5] Monoester compound B-5 shown in Table 2 was obtained in the same manner as monoester compound B-1, except that palmitic acid was used as the linear saturated fatty acid and the amounts of raw materials charged were changed. [Preparation of monoester compound B-6] Monoester Compound B-6 shown in Table 2 was obtained in the same manner as in the preparation of Monoester Compound B-1, except that 1,10-decanediol was used as the linear saturated alkylene glycol and the amounts of raw materials charged were changed. [Monoester compound B-7] Monoester compound B-7 shown in Table 2 was obtained by the same procedure as monoester compound B-1, except that glycerin (NOF Corporation's product "Monoglyc D") was used instead of linear saturated alkylene glycol and the amount of raw material charged was changed.
[0039] [Table 2]
[0040] [Preparation Example of Toner Wax Composition] Table 3 shows the composition of the wax compositions used in the examples and comparative examples and the crystallization enthalpy ΔH when slowly cooled from a molten state. S and the crystallization enthalpy ΔH during rapid cooling R The ratio (ΔH R / ΔH S The preparation method is as follows. In a 0.3 L separable flask equipped with a stirring blade and a nitrogen inlet tube, monoester compound A and monoester compound B were melt-mixed in the mass ratio shown in Table 3, and stirred at 150°C for 1 hour under a nitrogen stream. After that, the mixture was cooled, solidified, and pulverized to obtain a toner wax composition.
[0041] [Table 3]
[0042] [Evaluation method] The various tests and evaluation methods carried out in the examples and comparative examples are as follows. [Testing of monoester compounds A and B] (1) Acid value measurement Measurements were made in accordance with JOCS (Japan Oil Chemists' Society) 2.3.1-1996. (2) Measurement of hydroxyl value Measurements were performed in accordance with JOCS (Japan Oil Chemists' Society) 2.3.6.2-1996.
[0043] (3) Melting point measurement The differential scanning calorimeter used was a DSC-7000X manufactured by Hitachi High-Tech Science Corporation. Approximately 10 mg of the ester was placed in a sample holder, and 10 mg of alumina was used as a reference material. The temperature was raised from 30°C to 180°C at a rate of 10°C per minute. Prior to the measurement, the sample used for measurement had undergone a heating process from 30°C to 180°C and a cooling process from 180°C to 30°C. The temperatures of the top endothermic peaks measured by the DSC were taken as the melting points of monoester compounds A and B.
[0044] [Measurement of crystallization enthalpy and ratio (ΔH R / ΔH S ) calculation] Using the same apparatus and procedure as in "(3) Measurement of melting point" above, the crystallization enthalpy was measured when the toner wax composition was slowly or rapidly cooled from a molten state. S The integral value of the exothermic peak of the toner wax composition when the temperature is lowered from 130°C to 30°C is calculated by differential scanning calorimetry (DSC) at a temperature drop rate of 2°C per minute, and the obtained integral value is used as ΔH S In addition, the crystallization enthalpy ΔH R The integral value of the exothermic peak of the toner wax composition when the temperature is lowered from 130°C to 30°C is calculated by differential scanning calorimetry (DSC) at a temperature lowering rate of 10°C per minute, and the obtained integral value is used as ΔH S From the measured values, the crystallization enthalpy (ΔH S ) and the crystallization enthalpy during rapid cooling (ΔH R ) ratio (ΔH R / ΔH S ) was calculated.
[0045] [Evaluation of Toner Wax Composition] (1) Storage stability of toner wax composition The storage stability when the wax composition was mixed with a binder resin was evaluated using the following method. Evaluation samples were prepared for each of Examples 1 to 8 and Comparative Examples 1 to 6. Specifically, 95 parts by mass of polyester resin (product name: Diaclone ER-508, manufactured by Mitsubishi Rayon Co., Ltd.) and 5 parts by mass of the wax composition shown in Table 3 were mixed, and melt-kneaded using a twin-screw kneader "Labo Plastomill" (manufactured by Toyo Seiki Seisakusho) to obtain a resin kneaded product. The melt-kneading was carried out at 120°C and 80 rpm / min for approximately 5 minutes, and the resulting resin kneaded product was pulverized and molded into particles of 50 μm or less to obtain an evaluation sample. For each evaluation sample, 5 g of the resin kneaded sample was placed in a glass vial and left to stand in a thermostatic bath maintained at 45°C for 2 weeks, and then the vial was turned upside down and the sample was removed without applying force. When the sample was removed, the mass of the sample that flowed out without depositing in the vial and whose particle size was maintained at 50 μm or less was taken as X, and the blocking resistance rate R was calculated using the following calculation formula (I). Calculation formula (I): R=X(g) / 5(g) The calculated blocking resistance ratio R was used to evaluate storage stability according to the following evaluation criteria. The larger the value of the blocking resistance ratio R calculated in this way, the more excellent the storage stability is evaluated to be. <Evaluation criteria> ◎ (excellent storage stability): 0.95≦R 〇 (exhibits excellent storage stability): 0.90 <R<0.95 × (insufficient storage stability): 0.90 ≧ R
[0046] (2) High-speed printing response of toner wax composition During high-speed printing, the wax composition must melt and solidify quickly, so a small difference between the melting point and freezing point of the wax composition is desirable. Therefore, in this invention, the difference ΔT between the melting point and freezing point of the wax composition was calculated, and the responsiveness of the wax composition to high-speed printing was evaluated using ΔT as an index. Specifically, a Hitachi High-Tech Science DSC-7000X differential scanning calorimeter was used. Measurements were performed by placing approximately 10 mg of wax composition in a sample holder and using 10 mg of alumina as a reference material. The temperature was raised from 30°C to 180°C at a heating rate of 10°C per minute, and then cooled from 180°C to 30°C. Prior to measurement, samples were used as measurement specimens, which underwent a heating process from 30°C to 180°C and a cooling process from 180°C to 30°C. The temperature of the top peak of the endothermic peak during heating measured by the DSC was defined as the melting temperature (Tpm), and the temperature of the top peak of the exothermic peak during cooling was defined as the solidification temperature (Tec). Using the melting temperature (Tpm) and solidification temperature (Tec) of the obtained toner wax composition, the difference ΔT between the melting temperature and the solidification temperature was calculated according to the following calculation formula (II). Calculation formula (II): ΔT=Tpm-Tec Based on the calculated ΔT value, the responsiveness of the wax composition to high-speed printing was evaluated according to the following criteria. <Evaluation criteria> ◎(Also compatible with ultra-high speed printing): 12≧ΔT Yes (Can handle high-speed printing without any problems): 12<ΔT≦15 × (not suitable for high-speed printing): 15<ΔT
[0047] (3) Effect of improving pigment dispersibility in toner wax compositions The effect of improving pigment dispersibility of the toner wax composition was evaluated by the following method. Evaluation samples were prepared for each of Examples 1 to 8 and Comparative Examples 1 to 6. Specifically, 94 parts by mass of polyester resin (product name: Diaclone ER-508, manufactured by Mitsubishi Rayon Co., Ltd.), 5 parts by mass of the wax shown in Table 2, and 1 part by mass of colorant (product name: PV-FAST BLUE BG, manufactured by Clariant) were mixed together and melt-kneaded using a twin-screw kneader (product name: "Laboplastomill", manufactured by Toyo Seiki Co., Ltd.) to obtain a resin kneaded product. The melt-kneading was carried out at 120°C and 80 rpm / min for approximately 5 minutes, and the resulting resin kneaded product was pelletized using a tablet molding machine (product name: "Tabletop Hydraulic Molding Machine MP250", manufactured by Maassen Co., Ltd.) to obtain a sample. For each evaluation sample, 10 different points on the sample surface were measured in reflection mode using a color difference meter (ZE6000, manufactured by Nippon Denshoku Industries Co., Ltd.), and the color a* and b* values for each hue in the CIE1976 (L*, a*, b*) color space (also known as CIELAB) were obtained. The obtained measurements were used to calculate the chroma C of the evaluation sample using the following calculation formula (III). Calculation formula (III): C=(a* 2 +b* 2 ) 1 / 2 The maximum saturation value measured within the same sample, C max and the lowest value C min The difference ΔC in saturation was calculated using the following formula (IV): The smaller the value of the saturation difference ΔC calculated in this way, the better the dispersion of the colorant is evaluated to be. Calculation formula (IV): ΔC=C max -C min <Evaluation criteria> ◎ (Excellent dispersion of colorants): 0.5 ≥ ΔC Good (excellent colorant dispersion): 0.5<ΔC≦1.0 × (poor colorant dispersion): 1.0<ΔC
[0048] (4) Effect of suppressing gloss unevenness in toner wax compositions The effect of suppressing uneven gloss during high-speed printing was evaluated using the following method. For each of Examples 1 to 8 and Comparative Examples 1 to 6, 10 g was melted at a temperature above the melting point, a 2 mm thick frame was sandwiched between mirror-finished metal plates with a diameter of 20 cm, the molten liquid was poured into the frame, and the wax plate was sandwiched between the metal plates from above and below and slowly cooled or rapidly cooled to create a wax plate. The wax plate obtained was measured (evaluated at 10 measurement areas) using a gloss checker IG-320 manufactured by Horiba, Ltd., at an incident angle of 60°C, and the average value was taken as the gloss value. The gloss value G during slow cooling, calculated using formula (V), was S and gloss value G when rapidly cooled R The smaller the absolute value ΔG of the difference between these values, the better the effect of suppressing uneven gloss is evaluated to be. Calculation formula (V): ΔG=|G R -G S | <Evaluation criteria> ◎(Excellent at suppressing uneven gloss caused by differences in cooling speed): 1.0≧ΔG Good (Excellent at suppressing uneven gloss due to differences in cooling speed): 1.0<ΔG≦2.0 × (not good at suppressing uneven gloss due to differences in cooling speed): 2.0<ΔG
[0049] [Evaluation results] The evaluation results for the above Examples and Comparative Examples are shown in Tables 4 and 5.
[0050] [Table 4]
[0051] [Table 5]
[0052] In Examples 1 to 8 using wax compositions W1 to 8, the blocking resistance R was high, and therefore it can be said that the storage stability in the toner during storage is also excellent. Furthermore, wax compositions W1 to 8 have a small difference between the melting point and the solidifying point, making them suitable for high-speed printing. In addition, since the saturation difference ΔC is ΔC<1.0, they also have excellent pigment dispersion in the toner, and the gloss value G S and gloss value G when rapidly cooled R Since the absolute value of the difference ΔG is ΔG<2.0, it can be said that uneven gloss of printed matter can be suppressed even during high-speed printing.
[0053] On the other hand, in Comparative Example 1, which used wax composition W9 in which the number of carbon atoms n of the linear saturated alkylene glycol constituting monoester compound B was larger than the range of the present invention, the effect of suppressing gloss unevenness was confirmed, but the storage stability was deteriorated, the difference between the melting point and freezing point of the wax composition was large, making it unsuitable for high-speed printing, and the effect of improving pigment dispersibility was not obtained. In Comparative Example 2, in which wax composition W10 in which the alcohol constituting monoester compound B was a trihydric alcohol was used, the effect of improving pigment dispersibility was confirmed, but storage stability deteriorated, the difference between the melting point and freezing point of the wax composition was large, making it unsuitable for high-speed printing, and the effect of suppressing gloss unevenness was not obtained. In Comparative Examples 3 and 4, which used wax compositions W11 and 12 that did not contain monoester compound B, storage stability and compatibility with high-speed printing were confirmed, but the effect of improving pigment dispersibility and the effect of suppressing gloss unevenness were not obtained. In Comparative Example 5, which used wax composition W13 in which the amount of monoester compound B was higher than the range of the present invention, the effect of improving pigment dispersibility was confirmed, but the storage stability was deteriorated, the difference between the melting point and freezing point of the wax composition was large, making it unsuitable for high-speed printing, and the effect of suppressing gloss unevenness was not obtained. In Comparative Example 6, which did not contain monoester compound A, the effect of improving pigment dispersibility was confirmed, but the storage stability deteriorated, the difference between the melting point and freezing point of the wax composition was large, making it unsuitable for high-speed printing, and the effect of suppressing gloss unevenness was not obtained.
Claims
1. A toner wax composition comprising a monoester compound A represented by the following structural formula (1) and a monoester compound B represented by the following structural formula (2), wherein the mass ratio of the monoester compound A to the monoester compound B (A):(B) is 99.9:0.1 to 70:
30. Monoester Compound A: 【Chemical 1】 (R in the formula 1 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and R 2 represents a linear saturated alkyl group having 16 to 24 carbon atoms. Monoester Compound B: 【Chemistry 2】 (R in the formula 3 represents a linear saturated alkyl group having 15 to 24 carbon atoms, and n represents an integer of 2 to 6.
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