Rubber composition for tires and tires

Abstract

To provide a rubber composition for tires and a tire which are capable of improving overall performance of wear resistance and fuel economy under a high load.SOLUTION: The present invention relates to a rubber composition for tires which contains: a rubber component containing an isoprene rubber and a styrene-butadiene rubber; and a filler. A content of the isoprene rubber is 25 mass% or more and a content of the styrene-butadiene rubber is 25 mass% or more in 100 mass% of the rubber component. A total styrene content in the rubber component is less than 10 mass%. A content of the filler is 50 pts.mass or more based on 100 pts.mass of the rubber component. (The content of a plasticizer) / (the content of the filler)×100≤10 is satisfied.SELECTED DRAWING: None

Description

Technical Field

[0001] The present disclosure relates to a rubber composition for tires and a tire.

Background Art

[0002] <← Hitherto, various methods for improving wear resistance and low fuel consumption have been studied (see, for example, Patent Documents 1 and 2). However, in recent years, further improvement has been demanded for these performances.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Patent Document 2

Summary of the Invention

Problems to be Solved by the Invention

[0004] An object of the present disclosure is to provide a rubber composition for tires and a tire that solve the above problems and can improve the comprehensive performance of wear resistance and low fuel consumption under high load.

Means for Solving the Problems

[0005] The present disclosure relates to a rubber composition for tires containing a rubber component including an isoprene-based rubber and a styrene-butadiene rubber, and a filler, wherein the content of the isoprene-based rubber is 25% by mass or more, the content of the styrene-butadiene rubber is 25% by mass or more in 100% by mass of the rubber component, the total styrene amount in the rubber component is less than 10% by mass, the content of the filler is 50 parts by mass or more with respect to 100 parts by mass of the rubber component, and (content of plasticizer / content of filler)×100≤1?

Effects of the Invention

[0006] Note: There seems to be a typo in the original text where the upper limit of "(content of plasticizer / content of filler)×100" is written as "1?" instead of a proper value. I've left it as is in the translation. Also, there was a missing closing parenthesis in the original text for the formula in ID=46 which I've added in the translation for better readability.This disclosure relates to a tire rubber composition containing a rubber component comprising isoprene rubber and styrene-butadiene rubber, and a filler, wherein the isoprene rubber content is 25% by mass or more and the styrene-butadiene rubber content is 25% by mass or more per 100% by mass of the rubber component, the total styrene content in the rubber component is less than 10% by mass, the filler content is 50 parts by mass or more per 100 parts by mass of the rubber component, and (plasticizer content / filler content) × 100 ≤ 10, resulting in good overall performance in terms of wear resistance and fuel efficiency under high loads. [Modes for carrying out the invention]

[0007] The rubber composition for tires of the present disclosure contains a rubber component comprising isoprene rubber and styrene-butadiene rubber, and a filler, wherein the isoprene rubber content is 25% by mass or more and the styrene-butadiene rubber content is 25% by mass or more per 100% by mass of the rubber component, the total styrene content in the rubber component is less than 10% by mass, the filler content is 50 parts by mass or more per 100 parts by mass of the rubber component, and (plasticizer content / filler content) × 100 ≤ 10.

[0008] The reason why the above rubber composition produces the aforementioned effects is presumed to be as follows. In the above-described rubber composition, the compatibility between styrene-butadiene rubber and isoprene-based rubber is improved, and the dispersion of fillers is promoted. As a result, the rubber composition is uniformly reinforced. As a result of the above effects, it is believed that the overall performance in terms of wear resistance under high load and low fuel consumption will be improved.

[0009] The above rubber composition contains rubber components. Here, the rubber component is a component that contributes to crosslinking, and generally has a weight-average molecular weight (Mw) of 10,000 or more.

[0010] The weight-average molecular weight of the rubber component is preferably 50,000 or more, more preferably 150,000 or more, even more preferably 200,000 or more, and also preferably 2,000,000 or less, more preferably 1,500,000 or less, and even more preferably 1,000,000 or less. Within this range, a better effect tends to be obtained.

[0011] In this specification, the weight-average molecular weight (Mw) can be determined by converting the measured values ​​obtained by gel permeation chromatography (GPC) (GPC-8000 series manufactured by Tosoh Corporation, detector: differential refractometer, column: TSKGEL SUPERMULTIPORE HZ-M manufactured by Tosoh Corporation) to standard polystyrene equivalents.

[0012] The total amount of styrene in the rubber component may be less than 10% by mass, but is preferably 9% by mass or less, more preferably 8% by mass or less, even more preferably 6% by mass or less, and also preferably 2% by mass or more, more preferably 3% by mass or more, and even more preferably 5% by mass or more. When it is within the above range, the effect tends to be better obtained.

[0013] Here, the total amount of styrene in the rubber component is the total amount of styrene contained in the entire rubber component (unit: mass%), and can be calculated using the formula Σ(content of each rubber component × amount of styrene in each rubber component / 100). For example, if 85 mass% of SBR with a styrene content of 40 mass% is out of 100 mass% of the rubber component, 5 mass% of SBR with a styrene content of 25 mass% is out of 5 mass%, and 10 mass% of BR with a styrene content of 0 mass%, then the total amount of styrene in the rubber component is 35.25 mass% (= 85 × 40 / 100 + 5 × 25 / 100 + 10 × 0 / 100).

[0014] The total vinyl content in the rubber component is preferably 5% by mass or more, more preferably 10% by mass or more, even more preferably 15% by mass or more, and also preferably 35% by mass or less, more preferably 30% by mass or less, and even more preferably 25% by mass or less. Within the above range, a better effect tends to be obtained.

[0015] Here, the total amount of vinyl in the rubber component is the total amount of vinyl bonds in the butadiene portion of SBR and BR contained in the rubber component (unit: parts by mass), when the total mass of the rubber component is set to 100, and can be calculated as Σ(content of each rubber component × ratio of the amount of vinyl bonds in the butadiene portion of the rubber component to the total mass of each rubber component [mass%]). For example, if in 100 parts by mass of rubber component, there are 85 parts by mass of SBR with a styrene content of 40% by mass and a vinyl content of 30% by mass, 5 parts by mass of SBR with a styrene content of 20% by mass and a vinyl content of 20% by mass, and 10 parts by mass of BR with a vinyl content of 10% by mass, then the total amount of vinyl in the rubber component is 17.1 parts by mass (= 85 × (100 [mass%] - 40 [mass%]) × 30 [mass%] + 5 × (100 [mass%] - 20 [mass%]) × 20 [mass%] + 10 × 10 [mass%]).

[0016] The amounts of styrene and vinyl in each rubber component can be measured by nuclear magnetic resonance (NMR) spectroscopy. Furthermore, while the total amount of styrene and vinyl in the rubber component is calculated in accordance with the above-described formula in the examples of this specification, it may also be analyzed from the tire using, for example, a pyrolysis gas chromatograph-mass spectrometer (Py-GC / MS).

[0017] The above rubber composition contains isoprene-based rubber as a rubber component. Examples of isoprene-based rubbers include natural rubber (NR), isoprene rubber (IR), modified NR, modified NR, and modified IR. For NR, examples include SIR20, RSS#3, TSR20, etc., which are commonly used in the tire industry. For IR, there are no particular limitations; examples include IR2200, etc., which are commonly used in the tire industry. Examples of modified NR include deproteinized natural rubber (DPNR) and high-purity natural rubber (UPNR). Examples of modified NR include epoxidized natural rubber (ENR), hydrogenated natural rubber (HNR), and grafted natural rubber. Examples of modified IR include epoxidized isoprene rubber, hydrogenated isoprene rubber, and grafted isoprene rubber. These may be used individually or in combination of two or more. Among these, NR is preferred.

[0018] The isoprene-based rubber content in 100% by mass of the rubber component should be 25% by mass or more, preferably 26% by mass or more, more preferably 28% by mass or more, even more preferably 30% by mass or more, and also preferably 60% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less. Within the above range, better effects tend to be obtained.

[0019] The above rubber composition contains styrene-butadiene rubber (SBR) as a rubber component. SBR is not particularly limited; for example, emulsion polymerized styrene-butadiene rubber (E-SBR) and solution polymerized styrene-butadiene rubber (S-SBR) can be used. Commercially available products include those from Sumitomo Chemical Co., Ltd., JSR Corporation, Asahi Kasei Corporation, and Nippon Zeon Corporation.

[0020] SBR may be oil-stretched rubber or resin-stretched rubber. These may be used individually or in combination of two or more types. The oil used in oil-extracted rubber and the resin used in resin-extracted rubber are the same as those described later. Furthermore, the oil content in oil-extracted rubber and the resin content in resin-extracted rubber are not particularly limited, but are typically around 5 to 50 parts by mass per 100 parts by mass of rubber solids.

[0021] SBR may have functional groups that interact with fillers such as silica introduced through modification. Examples of the above functional groups include silicon-containing groups (-SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group, an alkoxy group, etc.), amino groups, amide groups, isocyanate groups, imino groups, imidazole groups, urea groups, ether groups, carbonyl groups, oxycarbonyl groups, mercapto groups, sulfide groups, disulfide groups, sulfonyl groups, sulfinyl groups, thiocarbonyl groups, ammonium groups, imide groups, hydrazo groups, azo groups, diazo groups, carboxyl groups, nitrile groups, pyridyl groups, alkoxy groups, hydroxyl groups, oxy groups, epoxy groups, etc. These functional groups may have substituents. Among these, silicon-containing groups are preferred, and -SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group (preferably a hydrocarbon group having 1 to 6 carbon atoms (more preferably an alkyl group having 1 to 6 carbon atoms)) or an alkoxy group (preferably an alkoxy group having 1 to 6 carbon atoms)), with at least one of R being a hydroxyl group) is more preferred.

[0022] Specific examples of compounds (modifiers) that introduce the above functional groups include 2-dimethylaminoethyltrimethoxysilane, 3-dimethylaminopropyltrimethoxysilane, 2-dimethylaminoethyltriethoxysilane, 3-dimethylaminopropyltriethoxysilane, 2-diethylaminoethyltrimethoxysilane, 3-diethylaminopropyltrimethoxysilane, 2-diethylaminoethyltriethoxysilane, and 3-diethylaminopropyltriethoxysilane.

[0023] Hydrogenated SBRs, which have hydrogen added to them, can also be used as SBRs. When SBR is hydrogenated SBR, there are no particular limitations on the hydrogenation method or reaction conditions; hydrogenation can be carried out using known methods and conditions. Typically, this is done at 20-150°C, under a hydrogen pressure of 0.1-10 MPa, and in the presence of a hydrogenation catalyst. Other manufacturing methods and conditions are also not particularly limited; for example, the contents described in International Publication No. 2016 / 039005 can be applied. Furthermore, hydrogenated SBR has the same structure as a copolymer of ethylene, butadiene, and styrene as a result of hydrogen being added to the butadiene portion of SBR. Therefore, in this specification, hydrogenated SBR includes not only hydrogenated butadiene-styrene copolymers (SBR) but also copolymers of ethylene, butadiene, and styrene.

[0024] The hydrogenation rate of hydrogenated SBR is preferably 65 mol% or more, more preferably 70 mol% or more, even more preferably 80 mol% or more, with the total butadiene units before hydrogenation being 100 mol%, and also preferably 95 mol% or less, more preferably 92 mol% or less, and even more preferably 90 mol% or less. Within the above range, better effects tend to be obtained. The hydrogenation rate is 1 It can be calculated from the spectral reduction rate of the unsaturated bond region of the spectrum obtained by measuring 1H-NMR.

[0025] The styrene content of SBR is preferably 2% by mass or more, more preferably 5% by mass or more, even more preferably 10% by mass or more, and also preferably 40% by mass or less, more preferably 30% by mass or less, and even more preferably 20% by mass or less. Within the above range, a better effect tends to be obtained.

[0026] The vinyl content of SBR is preferably 25% by mass or more, more preferably 30% by mass or more, even more preferably 35% by mass or more, and also preferably 55% by mass or less, more preferably 50% by mass or less, and even more preferably 45% by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0027] The styrene content of SBR mentioned above refers to the styrene content of a single type of SBR if that type is used, and to the average styrene content if there are multiple types of SBR. The average styrene content of SBR can be calculated using the formula {Σ(content of each SBR × styrene content of each SBR)} / total content of all SBR. For example, if 85% of the rubber component is SBR with a styrene content of 40% by mass and 5% is SBR with a styrene content of 25% by mass, the average styrene content of the SBR is 39.2% by mass (=(85 × 40 + 5 × 25) / (85 + 5)).

[0028] Furthermore, the vinyl content of SBR mentioned above is the ratio of vinyl bonds when the total mass of the butadiene portion in the SBR is set to 100 (unit: mass%), and is calculated as: vinyl content [mass%] + cis content [mass%] + trans content [mass%] = 100 [mass%]. If there is only one type of SBR, it refers to the vinyl content of that SBR; if there are multiple types, it refers to the average vinyl content. The average vinyl content of SBR can be calculated using the formula: Σ{Content of each SBR × (100 [mass%] - Styrene content of each SBR [mass%]) × Vinyl content of each SBR [mass%]} / Σ{Content of each SBR × (100 [mass%] - Styrene content of each SBR [mass%])}. For example, if 100 parts by mass of rubber component, 75 parts by mass of SBR contain 40% styrene and 30% vinyl, and 25% styrene, If 15 parts by mass of SBR have a vinyl content of 20% by mass, and the remaining 10 parts by mass are other than SBR, the average vinyl content of SBR is 28% by mass (= {75 × (100 [mass%] - 40 [mass%]) × 30 [mass%] + 15 × (100 [mass%] - 25 [mass%]) × 20 [mass%])} / {75 × (100 [mass%] - 40 [mass%]) + 15 × (100 [mass%] - 25 [mass%])}.

[0029] The SBR content in 100% by mass of the rubber component should be 25% by mass or more, preferably 30% by mass or more, more preferably 40% by mass or more, even more preferably 55% by mass or more, and also preferably 70% by mass or less, more preferably 65% ​​by mass or less, and even more preferably 60% by mass or less. When the content is within the above range, the effect tends to be better obtained.

[0030] Other rubber components besides isoprene-based rubber and SBR include butadiene rubber (BR), acrylonitrile butadiene rubber (NBR), chloroprene rubber (CR), butyl rubber (IIR), and styrene-isoprene-butadiene copolymer rubber (SIBR). These may be used individually or in combination of two or more. Among these, BR is preferred.

[0031] The type of BR used is not particularly limited. For example, high-cis content BRs such as BR1220 from Nippon Zeon Co., Ltd., BR150B from Ube Industries, Ltd., and BR1280 from LG Chem, BRs containing 1,2-syndiotactic polybutadiene crystals (SPBs) such as VCR412 and VCR617 from Ube Industries, Ltd., and butadiene rubber synthesized using rare earth element catalysts (rare earth BRs) can be used. These can be used individually or in combination of two or more types.

[0032] BR may be oil-stretched rubber or resin-stretched rubber. These may be used individually or in combination of two or more types. The oil used in oil-extracted rubber and the resin used in resin-extracted rubber are the same as those described later. Furthermore, the oil content in oil-extracted rubber and the resin content in resin-extracted rubber are not particularly limited, but are typically around 5 to 50 parts by mass per 100 parts by mass of rubber solids.

[0033] BR may have functional groups that interact with packing materials such as silica introduced through modification. Examples of the above functional groups include silicon-containing groups (-SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group, an alkoxy group, etc.), amino groups, amide groups, isocyanate groups, imino groups, imidazole groups, urea groups, ether groups, carbonyl groups, oxycarbonyl groups, mercapto groups, sulfide groups, disulfide groups, sulfonyl groups, sulfinyl groups, thiocarbonyl groups, ammonium groups, imide groups, hydrazo groups, azo groups, diazo groups, carboxyl groups, nitrile groups, pyridyl groups, alkoxy groups, hydroxyl groups, oxy groups, epoxy groups, etc. These functional groups may have substituents. Among these, silicon-containing groups are preferred, and -SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group (preferably a hydrocarbon group having 1 to 6 carbon atoms (more preferably an alkyl group having 1 to 6 carbon atoms)) or an alkoxy group (preferably an alkoxy group having 1 to 6 carbon atoms)), with at least one of R being a hydroxyl group) is more preferred.

[0034] Specific examples of compounds (modifiers) that introduce the above functional groups include 2-dimethylaminoethyltrimethoxysilane, 3-dimethylaminopropyltrimethoxysilane, 2-dimethylaminoethyltriethoxysilane, 3-dimethylaminopropyltriethoxysilane, 2-diethylaminoethyltrimethoxysilane, 3-diethylaminopropyltrimethoxysilane, 2-diethylaminoethyltriethoxysilane, and 3-diethylaminopropyltriethoxysilane.

[0035] For BR, hydrogenated BR, which has hydrogen added to it, can also be used. When BR is hydrogenated BR, there are no particular limitations on the hydrogenation method or reaction conditions; hydrogenation can be carried out using known methods and conditions. Typically, this is done at 20-150°C, under a hydrogen pressure of 0.1-10 MPa, and in the presence of a hydrogenation catalyst. Other manufacturing methods and conditions are also not particularly limited; for example, the contents described in International Publication No. 2016 / 039005 can be applied. Furthermore, hydrogenated BR has the same structure as an ethylene-butadiene copolymer as a result of hydrogen being added to the butadiene portion of BR. Therefore, in this specification, hydrogenated BR includes not only hydrogenated BR but also an ethylene-butadiene copolymer.

[0036] The hydrogenation rate of hydrogenated BR is preferably 65 mol% or more, more preferably 70 mol% or more, even more preferably 80 mol% or more, with the total butadiene units before hydrogenation being 100 mol%, and also preferably 95 mol% or less, more preferably 92 mol% or less, and even more preferably 90 mol% or less. When the rate is within the above range, better effects tend to be obtained. The hydrogenation rate is 1 It can be calculated from the spectral reduction rate of the unsaturated bond region of the spectrum obtained by measuring 1H-NMR.

[0037] The cis content of BR is preferably 80% by mass or more, more preferably 85% by mass or more, even more preferably 90% by mass or more, and also preferably 99% by mass or less, more preferably 98% by mass or less, and even more preferably 97% by mass or less. When it is within the above range, the effect tends to be better obtained. The cis amount of BR can be measured by infrared absorption spectroscopy.

[0038] The cis amount of BR mentioned above refers to the cis amount of a single type of BR if there is only one type, and to the average cis amount if there are multiple types. The average cis content of BR can be calculated using the formula {Σ(content of each BR × cis content of each BR)} / total BR content. For example, if 20% of BR has a cis content of 90% and 10% has a cis content of 40% out of 100% of rubber components, the average cis content of BR is 73.3% (=(20 × 90 + 10 × 40) / (20 + 10)).

[0039] The BR content in 100% by mass of the rubber component is preferably 5% by mass or more, more preferably 10% by mass or more, even more preferably 15% by mass or more, and also preferably 30% by mass or less, more preferably 25% by mass or less, and even more preferably 20% by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0040] Rubber components other than isoprene-based rubber, SBR, and BR may be oil-stretched rubber or resin-stretched rubber. These may be used individually or in combination of two or more types. The oil used in oil-extracted rubber and the resin used in resin-extracted rubber are the same as those described later. Furthermore, the oil content in oil-extracted rubber and the resin content in resin-extracted rubber are not particularly limited, but are typically around 5 to 50 parts by mass per 100 parts by mass of rubber solids.

[0041] Rubber components other than isoprene-based rubber, SBR, and BR may be modified to introduce functional groups that interact with fillers such as silica. Examples of the above functional groups include silicon-containing groups (-SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group, an alkoxy group, etc.), amino groups, amide groups, isocyanate groups, imino groups, imidazole groups, urea groups, ether groups, carbonyl groups, oxycarbonyl groups, mercapto groups, sulfide groups, disulfide groups, sulfonyl groups, sulfinyl groups, thiocarbonyl groups, ammonium groups, imide groups, hydrazo groups, azo groups, diazo groups, carboxyl groups, nitrile groups, pyridyl groups, alkoxy groups, hydroxyl groups, oxy groups, epoxy groups, etc. These functional groups may have substituents. Among these, silicon-containing groups are preferred, and -SiR3 (where R is the same or different and can be hydrogen, a hydroxyl group, a hydrocarbon group (preferably a hydrocarbon group having 1 to 6 carbon atoms (more preferably an alkyl group having 1 to 6 carbon atoms)) or an alkoxy group (preferably an alkoxy group having 1 to 6 carbon atoms)), with at least one of R being a hydroxyl group) is more preferred.

[0042] Specific examples of the compound (modifying agent) for introducing the above functional group include 2-dimethylaminoethyltrimethoxysilane, 3-dimethylaminopropyltrimethoxysilane, 2-dimethylaminoethyltriethoxysilane, 3-dimethylaminopropyltriethoxysilane, 2-diethylaminoethyltrimethoxysilane, 3-diethylaminopropyltrimethoxysilane, 2-diethylaminoethyltriethoxysilane, 3-diethylaminopropyltriethoxysilane, and the like.

[0043] Raw materials (monomers) for synthetic rubbers such as SBR and BR may be derived from petroleum or from biomass. Whether the raw material is derived from biomass can be determined by pMC (percent Modern Carbon) measured in accordance with ASTM D6866-10.

[0044] pMC is the ratio of the 14 C concentration of the sample to the 14 C concentration of the standard modern carbon (modern standard reference), and this value is used as an index indicating the biomass ratio of the compound (rubber). The significance of this value will be described below.

[0045] In one mole (6.02×10 23 pieces) of carbon atoms, there are about 6.02×10 11 pieces of 14 C, which is about one trillionth of ordinary carbon atoms. 14 14 C is called a radioactive isotope, and its half-life is 5730 years and it decreases regularly. It takes 226,000 years for all of these to decay. Therefore, in fossil fuels such as coal, petroleum, and natural gas, which are considered to have passed more than 226,000 years after carbon dioxide in the atmosphere was taken up and fixed by plants, etc., all of the 14 14 C elements that were originally contained in them have decayed. Therefore, in the 21st century, fossil fuels such as coal, petroleum, and natural gas do not contain any 14It contains absolutely no element C.

[0046] on the other hand, 14 C is continuously produced when cosmic rays undergo nuclear reactions in the atmosphere, and this is balanced by the decrease due to radioactive decay, resulting in a constant supply of C in the Earth's atmospheric environment. 14 The amount of C is constant. Therefore, the amount of biomass resource-derived substances currently circulating in the environment 14 As mentioned above, the carbon concentration is approximately 1 × 10¹⁶ of the total carbon atoms. -12 The values ​​are approximately in the range of mol%. Therefore, by using the difference between these values, it is possible to calculate the ratio (biomass ratio) of compounds derived from natural resources (compounds derived from biomass resources) in a given compound (rubber).

[0047] this 14 C is typically measured as follows: Using accelerator mass spectrometry based on a tandem accelerator, 13 C concentration ( 13 C / 12 C), 14 C concentration ( 14 C / 12 Perform measurement C). In the measurement, 14 As a modern standard reference for the concentration of C, the amount of cyclic carbon in nature as of 1950 14 The C concentration will be used. The specific standard material will be the oxalic acid standard provided by NIST (National Institute of Standards and Technology). The specific radioactivity of carbon in this oxalic acid (per gram of carbon) will be used. 14 The radioactivity intensity of C is separated by carbon isotope, 13 The standard value is obtained by correcting C to a constant value and applying decay correction from 1950 AD to the measurement date. 14 This value is used as the C concentration value (100%). The ratio of this value to the value of the sample actually measured is the pMC value.

[0048] Therefore, if rubber is made from 100% biomass (natural) materials, it will have a value of approximately 110 pMC, although there are regional differences (currently, under normal conditions, it is often not 100). On the other hand, regarding chemical substances derived from fossil fuels such as petroleum, 14 When the C concentration is measured, it will show approximately 0 pMC (for example, 0.3 pMC). This value corresponds to a biomass ratio of 0% as mentioned above.

[0049] Based on the above, using materials such as rubber with a high pMC value, that is, materials such as rubber with a high biomass ratio, in rubber compositions is preferable from an environmental protection standpoint.

[0050] The above rubber composition may also contain a thermoplastic elastomer as an elastomer other than the rubber component. Thermoplastic elastomers are copolymers (block copolymers) composed of hard segments that act as crosslinking points and soft segments that exhibit rubber elasticity, and are usually solid at room temperature (25°C).

[0051] Examples of hard segments include polystyrene, polypropylene, polyester, polyamide, polyvinyl chloride, and polyurethane, while examples of soft segments include vinyl-polydiene, polyisoprene, polybutadiene, polyethylene, polychloroprene, and poly2,3-dimethylbutadiene. These may be one type or two or more types.

[0052] Thermoplastic elastomers may be used alone or in combination of two or more types. Commercially available products include those from Kuraray Co., Ltd., Asahi Kasei Corporation, and others. In this specification, thermoplastic elastomers are not included in the rubber component.

[0053] The thermoplastic elastomer is preferably a thermoplastic elastomer having a styrene block (styrene-based thermoplastic elastomer). Specific examples of styrene-based thermoplastic elastomers include styrene-vinylisoprene-styrene triblock copolymer (SIS), styrene-isobutylene diblock copolymer (SIB), styrene-butadiene-styrene triblock copolymer (SBS), styrene-ethylene-butylene-styrene triblock copolymer (SEBS), styrene-ethylene-propylene-styrene triblock copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene triblock copolymer (SEEPS), and styrene-butadiene-butylene-styrene triblock copolymer (SBBS). These may be used individually or in combination of two or more. Among these, copolymers having styrene blocks at both ends are preferred, and styrene-ethylene-propylene-styrene triblock copolymer (SEPS) is more preferred. Furthermore, SEPS may also be hydrogenated SIS obtained by adding hydrogen to styrene-vinylisoprene-styrene triblock copolymer (SIS).

[0054] The styrene content of the styrene-based thermoplastic elastomer is preferably 5% by mass or more, more preferably 15% by mass or more, even more preferably 20% by mass or more, and also preferably 50% by mass or less, more preferably 40% by mass or less, and even more preferably 30% by mass or less. Within the above range, better effects tend to be obtained.

[0055] The thermoplastic elastomer content is preferably 1 to 30 parts by mass per 100 parts by mass of the rubber component.

[0056] The above rubber composition contains a filler. Examples of fillers include silica, carbon black, vulcanized rubber particles, clay, alumina, talc, calcium compounds, magnesium carbonate, aluminum hydroxide, magnesium hydroxide, magnesium oxide, titanium dioxide, and short fibers. These may be used individually or in combination of two or more. Among these, silica, carbon black, and vulcanized rubber particles are preferred.

[0057] Examples of silica include dry-process silica (anhydrous silicic acid) and wet-process silica (hydrated silicic acid), but wet-process silica is preferred because it contains a large number of silanol groups. The raw material for silica may be water glass (sodium silicate) or biomass material such as rice husks. Commercially available products include those from Evonik Degussa, Tosoh Silica Co., Ltd., Solvay Japan Ltd., and Tokuyama Corporation. These may be used individually or in combination of two or more types.

[0058] The average particle size of silica is preferably 24 nm or less, more preferably 17 nm or less, even more preferably 16 nm or less, and particularly preferably 15 nm or less. It is also preferably 6 nm or more, more preferably 9 nm or more, and even more preferably 12 nm or more. When the particle size is within the above range, a better effect tends to be obtained.

[0059] In this specification, the method for measuring the average particle size of silica is transmission electron microscopy (TEM) observation. Specifically, silica particles are photographed with a transmission electron microscope, and if the particle shape is spherical, the diameter of the sphere is defined as the particle size; if it is needle-shaped or rod-shaped, the shorter axis is defined as the particle size; if it is irregularly shaped, the average particle size from the center is defined as the particle size; and the average particle size of 100 fine particles is defined as the average particle size.

[0060] The silica content is preferably 10 parts by mass or more, more preferably 15 parts by mass or more, and even more preferably 20 parts by mass or more, per 100 parts by mass of rubber component, and also preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and even more preferably 40 parts by mass or less. Within the above range, a better effect tends to be obtained.

[0061] In the above rubber composition, the silica content / SBR content is preferably 0.2 or more, more preferably 0.3 or more, even more preferably 0.4 or more, and also preferably 0.9 or less, more preferably 0.8 or less, and even more preferably 0.7 or less. When the ratio is within the above range, a better effect tends to be obtained. In this relationship, the silica content is the content per 100 parts by mass of the rubber component (unit: parts by mass), and the SBR content is the content in 100% by mass of the rubber component (unit: mass%).

[0062] The carbon black used is not particularly limited and includes N134, N110, N220, N234, N219, N339, N330, N326, N351, N550, N762, etc. The raw materials for carbon black may be biomass materials such as lignin and vegetable oil, or they may be obtained by recycling tires. The manufacturing method for carbon black may be combustion such as the furnace process, or hydrothermal carbonization (HTC). Commercially available products include those from Asahi Carbon Co., Ltd., Cabot Japan Co., Ltd., Tokai Carbon Co., Ltd., Mitsubishi Chemical Corporation, Lion Corporation, Shin-Nippon Chemical Carbon Co., Ltd., and Columbia Carbon Corporation. These may be used individually or in combination of two or more types.

[0063] The specific surface area of ​​cetyltrimethylammonium bromide (CTAB) in carbon black is preferably 90 m². 2 / g or more, comfortably 110m 2 / g or more, more preferably 130m 2 It is 180m or more / g, and preferably 180m 2 / g or less, more preferably 170m 2 / g or less, more preferably 160m 2 It is less than or equal to / g. Within the above range, there is a tendency for better results to be obtained. The CTAB specific surface area of ​​carbon black is measured according to JIS K6217-3:2001.

[0064] The carbon black content is preferably 10 parts by mass or more, more preferably 30 parts by mass or more, even more preferably 40 parts by mass or more, and particularly preferably 50 parts by mass or more, per 100 parts by mass of rubber component. It is also preferably 90 parts by mass or less, more preferably 80 parts by mass or less, and even more preferably 70 parts by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0065] In the above rubber composition, the silica content / carbon black content is preferably 0.2 or more, more preferably 0.4 or more, even more preferably 0.6 or more, and also preferably 1.1 or less, more preferably 0.9 or less, and even more preferably 0.7 or less. When the ratio is within the above range, the effect tends to be better. In this relationship, the silica content and carbon black content are expressed as the content per 100 parts by mass of rubber component (unit: parts by mass).

[0066] Vulcanized rubber particles are particles made of vulcanized rubber, and specifically, rubber powder as specified in JIS K 6316:2017 can be used. From the viewpoint of environmental considerations and cost, recycled rubber powder produced from crushed waste tires is preferred. These may be used individually or in combination of two or more types.

[0067] Commercially available vulcanized rubber particles can be used, including those from Lehigh, Muraoka Rubber Industries, and others. Note that, in this specification, vulcanized rubber particles are not included in the rubber component.

[0068] The average particle size of the vulcanized rubber particles is preferably 50 μm or more, more preferably 100 μm or more, even more preferably 200 μm or more, and also preferably 1000 μm or less, more preferably 900 μm or less, and even more preferably 800 μm or less. The average particle size of vulcanized rubber particles is the mass-based average particle size calculated from the particle size distribution measured in accordance with JIS Z 8815:1994.

[0069] The content of vulcanized rubber particles is preferably 1 part by mass or more, more preferably 3 parts by mass or more, and even more preferably 5 parts by mass or more, per 100 parts by mass of rubber component, and also preferably 20 parts by mass or less, more preferably 15 parts by mass or less, and even more preferably 10 parts by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0070] In the above rubber composition, the ratio of vulcanized rubber particle content to SBR content is preferably 0.05 or more, more preferably 0.09 or more, even more preferably 0.15 or more, and also preferably 0.25 or less, more preferably 0.22 or less, and even more preferably 0.19 or less. When the ratio is within the above range, a better effect tends to be obtained. In this relationship, the content of vulcanized rubber particles is the content per 100 parts by mass of rubber components (unit: parts by mass), and the content of SBR is the content in 100% by mass of rubber components (unit: mass%).

[0071] The average particle size of talc is preferably 50 μm or less, more preferably 30 μm or less. The lower limit of the average particle size of talc is not particularly limited, but is preferably 1 μm or more.

[0072] The talc content is preferably 1 to 50 parts by mass per 100 parts by mass of rubber component.

[0073] Calcium compounds are compounds containing calcium, such as inorganic salts like calcium oxide, calcium hydroxide, and calcium carbide; and oxo salts like calcium carbonate, calcium nitrate, and calcium sulfate. Oxo salts also include fatty acid salts such as calcium acetate and calcium stearate. Other examples of substances containing calcium compounds include eggshells (main component: calcium carbonate) and WB16 manufactured by Structol (a mixture of calcium fatty acid, fatty acid amide, and fatty acid amide ester). These may be used individually or in combination of two or more. Among these, oxo salts are preferred, and calcium carbonate is more preferred.

[0074] The calcium compound content is preferably 1 to 30 parts by mass per 100 parts by mass of the rubber component.

[0075] In this specification, aluminum hydroxide means Al(OH)3 or Al2O3·3H2O. Commercially available products include those from Sumitomo Chemical Co., Ltd., Showa Denko K.K., Nabaltec, and others. These may be used individually or in combination of two or more types.

[0076] The average particle size of aluminum hydroxide is preferably 0.1 μm or larger, more preferably 0.5 μm or larger, even more preferably 0.8 μm or larger, and also preferably 5 μm or smaller, more preferably 3 μm or smaller, and even more preferably 1 μm or smaller. Within this range, a better effect tends to be obtained. The average particle size of aluminum hydroxide is measured using the same method as the average particle size of silica.

[0077] The BET specific surface area (nitrogen adsorption specific surface area, N2SA) of aluminum hydroxide is preferably 5 m². 2 / g or more, more preferably 8m 2 / g or more, more preferably 10m 2 It is 1 / g or more, and preferably 40m 2 / g or less, more preferably 30m 2 / g or less, more preferably 20m 2 It is less than / g. The BET specific surface area of ​​aluminum hydroxide is a value measured by the BET method in accordance with ASTM D3037-81.

[0078] The aluminum hydroxide content is preferably 1 to 25 parts by mass per 100 parts by mass of the rubber component.

[0079] Examples of short fibers that can be used include organic short fibers and inorganic short fibers. Specific examples of organic short fibers include nanocellulose such as cellulose nanofibers (CNF) and cellulose nanocrystals (CNC); biomass nanomaterials such as chitin nanofibers and chitosan nanofibers; and specific examples of inorganic short fibers include metal fibers and glass fiber systems. Commercially available products include those from Nippon Paper Industries Co., Ltd. and Sugino Machine Co., Ltd. These may be used individually or in mixtures of two or more. Among these, organic short fibers are preferred, and nanocellulose is more preferred.

[0080] The particle size of the nanocellulose is preferably 10 nm or larger, more preferably 20 nm or larger, even more preferably 25 nm or larger, and particularly preferably 28 nm or larger. It is also preferably 50 nm or smaller, more preferably 40 nm or smaller, even more preferably 35 nm or smaller, and particularly preferably 32 nm or smaller. When the particle size is within the above range, a better effect tends to be obtained.

[0081] The particle size of nanocellulose is the average fiber diameter measured by scanning electron microscopy, transmission electron microscopy, atomic force microscopy, X-ray scattering data analysis, and pore electrical resistance method (Culter principle method). In this specification, the average fiber diameter of nanocellulose (cellulose fiber) is typically the average fiber diameter of an aggregate of cellulose fibers formed by the aggregation of cellulose molecules.

[0082] The short fiber content is preferably 1 to 40 parts by mass per 100 parts by mass of rubber component.

[0083] The filler content should be 50 parts by mass or more per 100 parts by mass of rubber component, preferably 60 parts by mass or more, more preferably 70 parts by mass or more, even more preferably 75 parts by mass or more, and preferably 120 parts by mass or less, more preferably 110 parts by mass or less, and even more preferably 100 parts by mass or less. Within the above range, a better effect tends to be obtained.

[0084] The above rubber composition preferably contains a silane coupling agent. The silane coupling agent is not particularly limited and includes, for example, bis(3-triethoxysilylpropyl)tetrasulfide, bis(2-triethoxysilylethyl)tetrasulfide, bis(4-triethoxysilylbutyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(2-trimethoxysilylethyl)tetrasulfide, bis(2-triethoxysilylethyl) trisulfide, bis(4-trimethoxysilylbutyl) trisulfide, bis(3-triethoxysilylpropyl) disulfide, bis(2-triethoxysilylethyl) disulfide, bis(4-triethoxysilylbutyl) disulfide, bis(3-trimethoxysilylpropyl) disulfide, bis(2-trimethoxysilylethyl) disulfide, bis(4-trimethoxysilylbutyl) disulfide, 3-trimethoxysilylpropyl Examples include sulfide-based compounds such as ropyl-N,N-dimethylthiocarbamoyl tetrasulfide, 2-triethoxysilylethyl-N,N-dimethylthiocarbamoyl tetrasulfide, and 3-triethoxysilylpropyl methacrylate monosulfide; mercapto-based compounds such as 3-mercaptopropyltrimethoxysilane and 2-mercaptoethyltriethoxysilane; vinyl-based compounds such as vinyltriethoxysilane and vinyltrimethoxysilane; amino-based compounds such as 3-aminopropyltriethoxysilane and 3-aminopropyltrimethoxysilane; glycidoxy-based compounds such as γ-glycidoxypropyltriethoxysilane and γ-glycidoxypropyltrimethoxysilane; nitro-based compounds such as 3-nitropropyltrimethoxysilane and 3-nitropropyltriethoxysilane; and chloro-based compounds such as 3-chloropropyltrimethoxysilane and 3-chloropropyltriethoxysilane. Commercially available products include those from companies such as Degussa, Momentive, Shin-Etsu Silicone Co., Ltd., Tokyo Chemical Industry Co., Ltd., Azumax Co., Ltd., and Toray Dow Corning Co., Ltd. These can be used individually or in combination of two or more types. Mercapto-based products are particularly preferred.

[0085] In addition to compounds containing a mercapto group, compounds in which the mercapto group is protected by a protecting group (for example, compounds represented by the following formula (S1)) can also be used as mercapto-silane coupling agents.

[0086] Particularly suitable mercapto-silane coupling agents include silane coupling agents represented by the following formula (S1), and silane coupling agents containing a bonding unit A shown in the following formula (I) and a bonding unit B shown in the following formula (II). [ka] (In the formula, R 1001 -Cl, -Br, -OR 1006 -O(O=)CR 1006 , -ON=CR 1006 R 1007 , -NR 1006 R 1007 and -(OSiR 1006 R 1007 ) h (OSiR 1006 R 1007 R 1008 A monovalent group (R) selected from ) 1006 , R 1007 and R 1008 They may be the same or different, and each is a hydrogen atom or a monovalent hydrocarbon group with 1 to 18 carbon atoms, and the average value of h is 1 to 4. 1002 is R 1001 , hydrogen atom or monovalent hydrocarbon group having 1 to 18 carbon atoms, R 1003 is -[O(R 1009 O) j ]-group(R 1009 is an alkylene group with 1 to 18 carbon atoms, and j is an integer from 1 to 4. ), R 1004 R is a divalent hydrocarbon group having 1 to 18 carbon atoms. 1005 (where represents a monovalent hydrocarbon group with 1 to 18 carbon atoms, and x, y, and z are numbers that satisfy the relationships x + y + 2z = 3, 0 ≤ x ≤ 3, 0 ≤ y ≤ 2, and 0 ≤ z ≤ 1.) [ka] [ka] (In the formula, v is a non-negative integer and w is a non-negative integer. 11 R represents hydrogen, halogen, branched or unbranched C1-C30 alkyl group, branched or unbranched C2-C30 alkenyl group, branched or unbranched C2-C30 alkynyl group, or an alkyl group in which the terminal hydrogen is substituted with a hydroxyl group or a carboxyl group. 12 R represents a branched or unbranched alkylene group having 1 to 30 carbon atoms, a branched or unbranched alkenylene group having 2 to 30 carbon atoms, or a branched or unbranched alkynylene group having 2 to 30 carbon atoms. 11 and R 12 (They may form a ring structure.)

[0087] In equation (S1), R 1005 , R 1006 , R 1007 and R 1008 Each of these is preferably independently selected from the group consisting of linear, cyclic, or branched alkyl groups, alkenyl groups, aryl groups, and aralkyl groups having 1 to 18 carbon atoms. 1002 If is a monovalent hydrocarbon group having 1 to 18 carbon atoms, it is preferably a group selected from the group consisting of linear, cyclic, or branched alkyl groups, alkenyl groups, aryl groups, and aralkyl groups. 1009 The alkylene group is preferably linear, cyclic, or branched, and is particularly preferred to be linear. 1004 Examples of these include alkylene groups having 1 to 18 carbon atoms, alkenylene groups having 2 to 18 carbon atoms, cycloalkylene groups having 5 to 18 carbon atoms, cycloalkylalkylene groups having 6 to 18 carbon atoms, arylene groups having 6 to 18 carbon atoms, and aralkylene groups having 7 to 18 carbon atoms. The alkylene groups and alkenylene groups may be linear or branched, and the cycloalkylene groups, cycloalkylalkylene groups, arylene groups, and aralkylene groups may have functional groups such as lower alkyl groups on their rings. 1004Preferably, the alkylene group has 1 to 6 carbon atoms, and in particular, linear alkylene groups such as methylene, ethylene, trimethylene, tetramethylene, pentamethylene, and hexamethylene groups are preferred.

[0088] R in equation (S1) 1002 , R 1005 , R 1006 , R 1007 and R 1008 Specific examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, pentyl group, hexyl group, octyl group, decyl group, dodecyl group, cyclopentyl group, cyclohexyl group, vinyl group, propenyl group, allyl group, hexenyl group, octenyl group, cyclopentenyl group, cyclohexenyl group, phenyl group, tolyl group, xylyl group, naphthyl group, benzyl group, phenethyl group, naphthylmethyl group, and the like. R in equation (S1) 1009 Examples of linear alkylene groups include methylene, ethylene, n-propylene, n-butylene, and hexylene groups, while examples of branched alkylene groups include isopropylene, isobutylene, and 2-methylpropylene groups.

[0089] Specific examples of silane coupling agents represented by formula (S1) include 3-hexanoylthiopropyltriethoxysilane, 3-octanoylthiopropyltriethoxysilane, 3-decanoylthiopropyltriethoxysilane, 3-lauroylthiopropyltriethoxysilane, 2-hexanoylthioethyltriethoxysilane, 2-octanoylthioethyltriethoxysilane, 2-decanoylthioethyltriethoxysilane, 2-lauroylthioethyltriethoxysilane, 3-hexanoylthiopropyltrimethoxysilane, 3-octanoylthiopropyltrimethoxysilane, 3-decanoylthiopropyltrimethoxysilane, 3-lauroylthiopropyltrimethoxysilane, 2-hexanoylthioethyltrimethoxysilane, 2-octanoylthioethyltrimethoxysilane, 2-decanoylthioethyltrimethoxysilane, and 2-lauroylthioethyltrimethoxysilane. These may be used individually or in combination of two or more. Among them, 3-octanoylthiopropyltriethoxysilane is particularly preferred.

[0090] In a silane coupling agent containing a bonding unit A represented by formula (I) and a bonding unit B represented by formula (II), the content of bonding unit A is preferably 30 mol% or more, more preferably 50 mol% or more, preferably 99 mol% or less, and more preferably 90 mol% or less. The content of bonding unit B is preferably 1 mol% or more, more preferably 5 mol% or more, even more preferably 10 mol% or more, preferably 70 mol% or less, more preferably 65 mol% or less, and even more preferably 55 mol% or less. The total content of bonding units A and B is preferably 95 mol% or more, more preferably 98 mol% or more, and particularly preferably 100 mol%. The content of bonding units A and B includes the amount when bonding units A and B are located at the ends of the silane coupling agent. The form of bonding units A and B when they are located at the ends of the silane coupling agent is not particularly limited, as long as they form units corresponding to formulas (I) and (II) that represent bonding units A and B.

[0091] R in equations (I) and (II)11 Examples of halogens include chlorine, bromine, and fluorine. Examples of branched or unbranched alkyl groups with 1 to 30 carbon atoms include methyl and ethyl groups. Examples of branched or unbranched alkenyl groups with 2 to 30 carbon atoms include vinyl and 1-propenyl groups. Examples of branched or unbranched alkynyl groups with 2 to 30 carbon atoms include ethynyl and propynyl groups.

[0092] R in equations (I) and (II) 12 Regarding branched or unbranched alkylene groups with 1 to 30 carbon atoms, examples include ethylene and propylene groups. Regarding branched or unbranched alkenylene groups with 2 to 30 carbon atoms, examples include vinylene and 1-propenylene groups. Regarding branched or unbranched alkylene groups with 2 to 30 carbon atoms, examples include ethynylene and propynylene groups.

[0093] In a silane coupling agent containing a bonding unit A represented by formula (I) and a bonding unit B represented by formula (II), the sum of the number of repeats of bonding unit A (v) and the number of repeats of bonding unit B (w), (v+w), is preferably in the range of 3 to 300.

[0094] The content of the silane coupling agent is preferably 3 parts by mass or more, more preferably 6 parts by mass or more, and even more preferably 8 parts by mass or more, per 100 parts by mass of silica, and also preferably 16 parts by mass or less, more preferably 13 parts by mass or less, and even more preferably 10 parts by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0095] The above rubber composition may contain a plasticizer. Examples of plasticizers include resins, oils, liquid polymers, and ester-based plasticizers. These may be used individually or in combination of two or more. Among these, resins and oils are preferred.

[0096] Examples of resins that can be used include C5 resins, C9 resins, aromatic resins, terpene resins, and cyclopentadiene resins. One type of resin may be used alone, or two or more types may be used in combination.

[0097] C5 resins are polymers that contain a C5 fraction as a constituent monomer. Examples include homopolymers obtained by polymerizing one type of C5 fraction alone, copolymers obtained by copolymerizing two or more types of C5 fractions, and copolymers of a C5 fraction with other monomers that can copolymerize with it.

[0098] Examples of C5 fractions include olefinic hydrocarbons such as 1-pentene, 2-pentene, and 2-methyl-1-butene, and diolefinic hydrocarbons such as 2-methyl-1,3-butadiene, 1,2-pentadiene, and 1,3-pentadiene. These may be used individually or in combination of two or more.

[0099] Other monomers include, for example, C9 fractions such as vinyltoluene, indene, and methylindene. These may be used individually or in combination of two or more.

[0100] To obtain better results, the C5 resin is preferably a copolymer of C5 fraction and C9 fraction (C5 / C9 resin). In this specification, polymers containing a C5 fraction and an aromatic monomer (C9 fraction), such as C5 / C9 resins, as constituent monomers are treated as C5 resins, not aromatic resins.

[0101] The content of C5 resin is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1 part by mass or more. When the content is within the above range, the effect tends to be better obtained.

[0102] C9 resins are polymers that contain a C9 fraction as a constituent monomer. For example, they can be obtained by polymerizing the C9 fraction, which is produced as a by-product along with basic petrochemical raw materials such as ethylene and propylene during the thermal decomposition of naphtha in the petrochemical industry, using a Friedel-Crafts type catalyst such as AlCl3 or BF3. Specific examples of C9 fractions include vinyltoluene, α-methylstyrene, β-methylstyrene, γ-methylstyrene, o-methylstyrene, p-methylstyrene, and indene. C9 resins may also be obtained by copolymerizing a mixture of these C8-C10 fractions, for example, using a Friedel-Crafts type catalyst, along with the C9 fraction, including C8 fractions such as styrene, C10 fractions such as methylindene and 1,3-dimethylstyrene, and even naphthalene, vinylnaphthalene, vinylanthracene, and p-tert-butylstyrene. In this specification, C9 resins are treated as a separate type of resin from aromatic resins.

[0103] The content of C9 resin is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1 part by mass or more. When the content is within the above range, the effect tends to be better obtained.

[0104] Aromatic resins are polymers that contain aromatic monomers as constituent monomers. Examples include homopolymers obtained by polymerizing one type of aromatic monomer alone, copolymers obtained by copolymerizing two or more types of aromatic monomers, and copolymers of aromatic monomers with other monomers that can copolymerize with them.

[0105] Examples of the aromatic monomer include styrene monomers such as styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, α-methylstyrene, p-methoxystyrene, p-tert-butylstyrene, p-phenylstyrene, o-chlorostyrene, m-chlorostyrene, p-chlorostyrene; phenol monomers such as phenol, alkylphenol, alkoxyphenol; naphthol monomers such as naphthol, alkylnaphthol, alkoxynaphthol; coumarone, indene, etc. These may be used alone or in combination of two or more.

[0106] Examples of other monomers include non-conjugated olefins such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene. These may be used alone or in combination of two or more.

[0107] The content of the aromatic resin is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, still more preferably 3 parts by mass or less, based on 100 parts by mass of the rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, still more preferably 1 part by mass or more. When within the above range, the effect tends to be obtained more favorably.

[0108] The terpene resin is a polymer containing a terpene compound (terpene monomer) as a constituent monomer. Examples include a homopolymer obtained by polymerizing one kind of terpene compound alone, a copolymer obtained by copolymerizing two or more terpene compounds, and a copolymer of a terpene compound and another monomer copolymerizable therewith.

[0109] The terpene compound is a hydrocarbon represented by the composition of (C5H8) n and its oxygen-containing derivative, and includes monoterpene (C 10 H 16 ), sesquiterpene (C 15 H 24 ), diterpene (C 20 H 32These are compounds with a terpene as their basic skeleton, classified as such, and examples include α-pinene, β-pinene, dipentene, limonene, myrcene, allocimene, ocimene, α-phellandrene, α-terpinene, γ-terpinene, terpinolene, 1,8-cineole, 1,4-cineole, α-terpineol, β-terpineol, γ-terpineol, etc. These may be used individually or in combination of two or more.

[0110] To obtain better effects, the terpene resin is preferably a homopolymer of a terpene compound (polyterpene resin), a copolymer of a terpene compound and a styrene monomer, and more preferably a copolymer of a terpene compound and a styrene monomer. Furthermore, the copolymer of a terpene compound and a styrene monomer is preferably a copolymer of a terpene compound and styrene (terpene styrene resin). In this specification, polymers containing terpene compounds and styrene monomers as constituent monomers, such as terpene styrene resins, are treated as terpene resins, not aromatic resins.

[0111] The terpene resin content is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of the rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1 part by mass or more. When the content is within the above range, the effect tends to be better obtained.

[0112] Cyclopentadiene resins are polymers that contain cyclopentadiene monomers as constituent monomers. Examples include homopolymers obtained by polymerizing one type of cyclopentadiene monomer alone, copolymers obtained by copolymerizing two or more types of cyclopentadiene monomers, and copolymers of cyclopentadiene monomers with other monomers that can copolymerize with it.

[0113] Examples of cyclopentadiene monomers include cyclopentadiene, dicyclopentadiene, and tricyclopentadiene. These may be used individually or in combination of two or more. Dicyclopentadiene is particularly preferred. Specifically, the cyclopentadiene resin is preferably a polymer (DCPD resin) containing dicyclopentadiene (DCPD) as a constituent monomer, and a hydrogenated DCPD resin is more preferred.

[0114] The content of the cyclopentadiene resin is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of the rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1 part by mass or more. When the content is within the above range, the effect tends to be better obtained.

[0115] The resin content is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of the rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 1 part by mass or more. When the content is within the above range, the effect tends to be better obtained.

[0116] Commercially available resins from companies such as Maruzen Petrochemical Co., Ltd., Sumitomo Bakelite Co., Ltd., Yasuhara Chemical Co., Ltd., Tosoh Corporation, Rutgers Chemicals, BASF, Arizona Chemical Company, Nippon Paint Chemical Co., Ltd., Nippon Shokubai Co., Ltd., JXTG Energy Corporation, Arakawa Chemical Industries, Ltd., and Taoka Chemical Industries, Ltd. can be used.

[0117] In the above rubber composition, the silica content / resin content is preferably 20 or more, more preferably 25 or more, even more preferably 30 or more, and also preferably 45 or less, more preferably 40 or less, and even more preferably 35 or less. When the ratio is within the above range, a better effect tends to be obtained. In this relationship, the resin content and silica content are expressed as the content per 100 parts by mass of rubber component (unit: parts by mass).

[0118] Examples of oils include process oils, vegetable oils, or mixtures thereof. Examples of process oils include paraffinic process oils, aromatic process oils, naphthenic process oils, etc. Examples of vegetable oils include castor oil, cottonseed oil, linseed oil, rapeseed oil, soybean oil, palm oil, coconut oil, peanut oil, rosin, pine oil, pine tar, tall oil, corn oil, rice oil, safflower oil, sesame oil, olive oil, sunflower oil, palm kernel oil, camellia oil, jojoba oil, macadamia nut oil, tung oil, etc. Waste oil recovered from vegetable oils used as cooking oil, etc. Commercial products that can be used include those from Idemitsu Kosan Co., Ltd., Sankyo Yuka Kogyo Co., Ltd., JXTG Energy Corporation, Orisoy Co., Ltd., H&R Co., Ltd., Toyokuni Oil Co., Ltd., Showa Shell Sekiyu K.K., Fuji Kosan Co., Ltd., etc. These may be used individually or in combination of two or more types.

[0119] The oil content is preferably 7 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and even more preferably 2 parts by mass or more. When the content is within the above range, a better effect tends to be obtained.

[0120] In the above rubber composition, it is preferable that the resin content is greater than or equal to the oil content. The resin-oil content is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, even more preferably 1 part by mass or more, and also preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less. Within the above range, a better effect tends to be obtained.

[0121] In the above rubber composition, the oil content / (resin content + 1) is preferably 4 or less, more preferably 3 or less, even more preferably 2 or less, and particularly preferably 1 or less, and may be 0. When it is within the above range, a better effect tends to be obtained. In this relationship, the oil content and resin content are expressed as the content per 100 parts by mass of rubber component (unit: parts by mass).

[0122] Liquid polymers are (co)polymers that are in a liquid state at room temperature (25°C). For example, at least one (co)polymer selected from the group consisting of butadiene, isoprene, styrene, farnesene, and their derivatives can be used. Specific examples include liquid styrene-butadiene copolymer (liquid SBR), liquid butadiene polymer (liquid BR), liquid isoprene polymer (liquid IR), liquid styrene-isoprene copolymer (liquid SIR), liquid farnesene polymer, and liquid farnesene-butadiene copolymer. Liquid polymers may also undergo modification or hydrogenation treatments. Commercially available products include those from Cray Valley and Kuraray Co., Ltd. These may be used individually or in combination of two or more.

[0123] The weight-average molecular weight (Mw) of the liquid polymer is preferably 9000 or less, more preferably 6000 or less, even more preferably 4500 or less, and also preferably 100 or more, more preferably 1000 or more, and even more preferably 2000 or more. Within this range, better effects tend to be obtained. In this specification, liquid polymers are not included in the rubber component.

[0124] The liquid polymer content is preferably 0.5 to 30 parts by mass per 100 parts by mass of the rubber component.

[0125] The ester-based plasticizer is not particularly limited as long as it is a compound having an ester group that is in a liquid state at room temperature (25°C), but examples include phthalic acid derivatives, long-chain fatty acid derivatives, phosphoric acid derivatives, sebacic acid derivatives, and adipic acid derivatives. These may be used individually or in combination of two or more. Among these, phosphoric acid derivatives, sebacic acid derivatives, and adipic acid derivatives are preferred, with sebacic acid derivatives being more preferred. The above phthalic acid derivatives are not particularly limited, but examples include phthalic acid esters such as di-2-ethylhexyl phthalate (DOP) and diisodecyl phthalate (DIDP). The above long-chain fatty acid derivatives are not particularly limited, but examples include long-chain fatty acid glycerol esters. The above phosphate derivatives are not particularly limited, but examples include phosphate esters such as tris(2-ethylhexyl) phosphate (TOP) and tributyl phosphate (TBP). The above sebaciate derivatives are not particularly limited, but examples include sebaciate esters such as di(2-ethylhexyl) sebacate (DOS) and diisooctyl sebacate (DIOS). The above adipic acid derivatives are not particularly limited, but examples include adipic acid esters such as di(2-ethylhexyl) adipate (DOA) and diisooctyl adipate (DIOA). Among these, phosphate esters, sebacate esters, and adipic esters are preferred, with sebacate esters being more preferred. Furthermore, as for specific compounds, TOP, DOS, and DOA are preferred, with DOS being more preferred. As ester-based plasticizers, products from companies such as Daihachi Chemical Industry Co., Ltd. and Taoka Chemical Industry Co., Ltd. can be used.

[0126] The glass transition temperature (Tg) of the ester-based plasticizer is preferably -110°C or higher, more preferably -100°C or higher, even more preferably -80°C or higher, preferably -20°C or lower, more preferably -40°C or lower, and even more preferably -55°C or lower. The aforementioned effects tend to be more favorably obtained within this range. In this specification, the glass transition temperature is the value measured in accordance with JIS-K7121 using a differential scanning calorimeter (Q200) manufactured by T.A. Instruments Japan Co., Ltd., under a heating rate of 10°C / min.

[0127] The content of the ester-based plasticizer is preferably 1 to 20 parts by mass per 100 parts by mass of the rubber component.

[0128] The plasticizer content (total content of resin, oil, etc.) is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of rubber component. The lower limit is not particularly limited and may be 0 parts by mass, but preferably 1 part by mass or more. Within the above range, a better effect tends to be obtained.

[0129] In the above rubber composition, (plasticizer content / filler content × 100) ≤ 10. The plasticizer content / filler content is preferably 8 or less, more preferably 6 or less, and even more preferably 4 or less. The lower limit is not particularly limited and may be 0, but is preferably 1 or more. When within the above range, better effects tend to be obtained. In this relationship, the plasticizer content and filler content are expressed as the content per 100 parts by mass of rubber component (unit: parts by mass).

[0130] The above rubber composition preferably contains a dibenzylamine compound. Dibenzylamine compounds are compounds that have at least one group represented by the following formula (a dibenzylamine group). [ka]

[0131] Specific examples of dibenzylamine compounds include dibenzylamine, tetrabenzylthium disulfide (TBzTD), zinc dibenzyldithiocarbamate, and 1,6-bis(N,N'-dibenzylthiocarbamoyldithio)hexane. Commercially available products include those from Sanshin Chemical Industry Co., Ltd., Ouchi Shinko Chemical Industry Co., Ltd., and Lanxess. These may be used individually or in combination of two or more. Among these, compounds having two dibenzylamine groups are preferred, and 1,6-bis(N,N'-dibenzylthiocarbamoyldithio)hexane is more preferred.

[0132] The content of the dibenzylamine compound is preferably 0.5 parts by mass or more, more preferably 1.5 parts by mass or more, even more preferably 2.2 parts by mass or more, and also preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and even more preferably 3 parts by mass or less, per 100 parts by mass of the rubber component. When the content is within the above range, the effect tends to be better obtained.

[0133] The above rubber composition may contain processing aids. Examples of processing aids include metal salts (compounds in which the hydrogen atoms of an acid are replaced by metal ions), fatty acid amides, amide esters, and fatty acid esters. These may be used alone or in combination of two or more. Among these, metal salts and fatty acid amides are preferred, and fatty acid amides are more preferred.

[0134] Commercially available processing aids include products from companies such as Kishida Chemical Co., Ltd., Ken-ei Pharmaceutical Co., Ltd., Structol, and Performance Additives.

[0135] The content of the processing aid is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and even more preferably 2 parts by mass or more, per 100 parts by mass of the rubber component, and also preferably 10 parts by mass or less, more preferably 6 parts by mass or less, and even more preferably 4 parts by mass or less. When the content is within the above range, the effect tends to be better obtained.

[0136] The above rubber composition may contain an anti-aging agent. Examples of anti-aging agents include naphthylamine-based anti-aging agents such as phenyl-α-naphthylamine; diphenylamine-based anti-aging agents such as octylated diphenylamine and 4,4′-bis(α,α′-dimethylbenzyl)diphenylamine; N-isopropyl-N′-phenyl-p-phenylenediamine, N-(1,3-dimethylbutyl)-N′-phenyl-p-phenylenediamine, and N,N′-di-2-naphthyl-p-phenylenediamine. Examples include p-phenylenediamine-based antioxidants such as 2,2,4-trimethyl-1,2-dihydroquinoline polymers and other quinoline-based antioxidants; monophenol-based antioxidants such as 2,6-di-t-butyl-4-methylphenol and styrenated phenol; and bis-, tris-, and polyphenol-based antioxidants such as tetrakis-[methylene-3-(3′,5′-di-t-butyl-4′-hydroxyphenyl)propionate]methane. Commercially available products include those from Seiko Chemical Co., Ltd., Sumitomo Chemical Co., Ltd., Ouchi Shinko Chemical Co., Ltd., and Flexis Co., Ltd. These may be used individually or in combination of two or more.

[0137] The amount of the anti-aging agent is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and even more preferably 2 parts by mass or more, per 100 parts by mass of the rubber component, and also preferably 10 parts by mass or less, more preferably 6 parts by mass or less, and even more preferably 4 parts by mass or less. When the amount is within the above range, a better effect tends to be obtained.

[0138] The above rubber composition may contain wax. The wax is not particularly limited and can be any petroleum-based wax such as paraffin wax or microcrystalline wax; a natural wax such as plant-based wax or animal-based wax; or a synthetic wax such as polymers of ethylene or propylene. Commercially available products from companies such as Ouchi Shinko Chemical Industry Co., Ltd., Nippon Seiro Co., Ltd., and Seiko Chemical Co., Ltd. can be used. These can be used individually or in combination of two or more types.

[0139] The wax content is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and preferably 10 parts by mass or less, and more preferably 5 parts by mass or less, per 100 parts by mass of rubber component. Within this range, a better effect tends to be obtained.

[0140] The above rubber composition may contain stearic acid. Conventional known stearic acid can be used, and commercially available products from companies such as NOF Corporation, Kao Corporation, Fujifilm Wako Pure Chemical Industries Ltd., and Chiba Fatty Acid Co., Ltd. can be used. These may be used individually or in combination of two or more types.

[0141] The stearic acid content is preferably 1 part by mass or more, more preferably 3 parts by mass or more, and preferably 10 parts by mass or less, and more preferably 6 parts by mass or less, per 100 parts by mass of the rubber component. Within this range, a better effect tends to be obtained.

[0142] The above rubber composition may contain zinc oxide. Conventional known zinc oxides can be used, and commercially available products from companies such as Mitsui Mining & Smelting Co., Ltd., Toho Zinc Co., Ltd., Hakusui Tech Co., Ltd., Seido Chemical Industry Co., Ltd., and Sakai Chemical Industry Co., Ltd. can be used. These may be used individually or in combination of two or more types.

[0143] The zinc oxide content is preferably 1 part by mass or more, more preferably 3 parts by mass or more, and preferably 10 parts by mass or less, and more preferably 6 parts by mass or less, per 100 parts by mass of the rubber component. Within this range, a better effect tends to be obtained.

[0144] The above rubber composition may contain sulfur. Examples of sulfur commonly used as a crosslinking agent in the rubber industry include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur, and soluble sulfur. Commercially available products from companies such as Tsurumi Chemical Industries, Karuizawa Sulfur Co., Ltd., Shikoku Chemicals Co., Ltd., Flexis Co., Ltd., Nippon Dry Distillation Co., Ltd., and Hosoi Chemical Industry Co., Ltd. can be used. These may be used individually or in combination of two or more types.

[0145] The sulfur content is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, and even more preferably 0.1 parts by mass or more, per 100 parts by mass of rubber component, and also preferably 3 parts by mass or less, more preferably 2 parts by mass or less, and even more preferably 1 part by mass or less. When the content is within the above range, the effect tends to be better obtained.

[0146] In the above rubber composition, the zinc oxide content / sulfur content is preferably 1 or more, more preferably 2 or more, even more preferably 3 or more, and also preferably 40 or less, more preferably 35 or less, and even more preferably 30 or less. When the ratio is within the above range, a better effect tends to be obtained. In this relationship, the zinc oxide content and sulfur content are expressed as the content per 100 parts by mass of rubber component (unit: parts by mass).

[0147] The above rubber composition may contain an organic crosslinking agent. The organic crosslinking agent is not particularly limited and includes maleimide compounds, alkylphenol-sulfur chloride condensates, organic peroxides, amine organic sulfides, and the like. These may be used individually or in combination of two or more.

[0148] The content of the organic crosslinking agent is preferably 1 to 15 parts by mass per 100 parts by mass of the rubber component.

[0149] The above rubber composition may contain a vulcanization accelerator. Examples of vulcanization accelerators include thiazole-based vulcanization accelerators such as 2-mercaptobenzothiazole and di-2-benzothiazolyl disulfide; thiuram-based vulcanization accelerators such as tetramethylthiuram disulfide (TMTD) and tetrakis(2-ethylhexyl)thiuram disulfide (TOT-N); sulfenamide-based vulcanization accelerators such as N-cyclohexyl-2-benzothiadylsulfenamide (CBS), N-tert-butyl-2-benzothiazolylsulfenamide (TBBS), N-oxyethylene-2-benzothiazolesulfenamide, and N,N′-diisopropyl-2-benzothiazolesulfenamide; and guanidine-based vulcanization accelerators such as diphenylguanidine, dioltotolylguanidine, and orthotolylbiguanidine. Commercially available products include those from Sumitomo Chemical Co., Ltd. and Ouchi Shinko Chemical Co., Ltd. These may be used individually or in combination of two or more.

[0150] The content of the vulcanization accelerator is preferably 0.1 parts by mass or more, more preferably 0.5 parts by mass or more, even more preferably 1 part by mass or more, per 100 parts by mass of the rubber component, and also preferably 10 parts by mass or less, more preferably 6 parts by mass or less, and even more preferably 3 parts by mass or less. When the content is within the above range, a better effect tends to be obtained.

[0151] In addition to the above components, the above rubber composition may further contain additives commonly used in the tire industry, such as organic peroxides. The content of these additives is preferably 0.1 to 200 parts by mass per 100 parts by mass of the rubber component.

[0152] The above rubber composition can be produced, for example, by kneading each of the above components using a rubber kneading device such as an open roll or Banbury mixer, and then vulcanizing it.

[0153] Regarding the mixing conditions, in the base mixing step where additives other than the vulcanizing agent and vulcanization accelerator are mixed, the mixing temperature is usually 100 to 180°C, preferably 120 to 170°C. In the finish mixing step where the vulcanizing agent and vulcanization accelerator are mixed, the mixing temperature is usually 120°C or lower, preferably 85 to 110°C. Furthermore, the composition mixed with the vulcanizing agent and vulcanization accelerator is usually subjected to a vulcanization treatment such as press vulcanization. The vulcanization temperature is usually 140 to 190°C, preferably 150 to 185°C. The vulcanization time is usually 5 to 15 minutes.

[0154] The above rubber composition can be used (as a tire rubber composition) in tire components such as the tread, sidewall, base tread, under tread, shoulder, clinch, bead apex, breaker cushion rubber, carcass cord covering rubber, insulation, chafer, inner liner, etc., as well as the side reinforcement layer of run-flat tires. It is particularly suitable for the tread. Furthermore, within the tread, the portion that contacts the road surface during driving (for example, the portion closer to the contact surface than 50% of the maximum groove depth) is preferred, and the cap tread is even more preferred.

[0155] The tire of this disclosure is manufactured by conventional means using the above rubber composition. Specifically, the rubber composition is extruded to match the shape of a tread or the like at the unvulcanized stage, and then molded together with other tire components in a conventional manner on a tire molding machine to form an unvulcanized tire. This unvulcanized tire is then heated and pressurized in a vulcanizing machine to obtain a tire.

[0156] The above-mentioned tires (pneumatic tires, etc.) can be used for passenger car tires; heavy-duty tires (truck and bus tires); motorcycle tires; high-performance tires; winter tires such as studless tires; run-flat tires with side reinforcement layers; tires with sound-absorbing materials such as sponges inside the tire cavity; tires with sealing materials that can be sealed in the event of a puncture inside the tire or tire cavity; and tires with electronic components that have electronic components such as sensors and wireless tags inside the tire or tire cavity, and are particularly suitable for heavy-duty tires.

[0157] The tire sizes mentioned above are not particularly limited; for example, tire widths can be selected within the range of 100-400mm, aspect ratios within the range of 25-85%, and rim diameters within the range of 10-25 inches, as appropriate. Specific examples include 105 / 50R16, 115 / 50R17, 125 / 55R20, 135 / 45R21, 145 / 45R21, 155 / 45R18, 165 / 45R22, 175 / 45R23, 185 / 60R20, 195 / 55R14, 205 / 40R16, 215 / 40R16, 225 / 40R17, 235 / 40R17, 245 / 40R16, 255 / 40R17, 265 / 40R17, 275 / 35R18, 285 / 30R19, 295 / 45R20, etc. [Examples]

[0158] The present disclosure will be described in detail based on examples, but the present disclosure is not limited to these examples.

[0159] The various chemicals used in the examples and comparative examples are described below.

[0160] (Rubber component) NR:TSR20 SBR1: HPR840 manufactured by JSR Corporation (styrene content: 10% by mass, vinyl content: 42% by mass) SBR2: SL553 manufactured by JSR Corporation (styrene content: 10% by mass, vinyl content: 39% by mass) BR: BR150B manufactured by Ube Industries, Ltd. (Vinyl content: 1% by mass, Citric acid content: 97% by mass)

[0161] (Chemicals other than rubber components) Carbon Black: N134 (CTAB specific surface area: 142 m²) 2 / g) Silica: Evonik DeGussa's UltraSil 9100GR (average particle size: 15nm) Silane coupling agent: NXT (3-octanoylthiopropyltriethoxysilane) manufactured by Momentive. Vulcanized rubber particles: Ekodyne from Lehigh Resin: PetroTac 100V (C5 / C9 resin) manufactured by Tosoh Corporation Oil: PS-32 (mineral-based process oil) manufactured by Idemitsu Kosan Co., Ltd. Wax: Ozoace 0355 manufactured by Nippon Seiro Co., Ltd. Stearic acid: Stearic acid "Tsubaki" manufactured by NOF Corporation Anti-aging agent 1: Nocrack 6C (N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Anti-aging agent 2: Nocrack RD (poly(2,2,4-trimethyl-1,2-dihydroquinoline)) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Processing aid: HT254 (a mixture of fatty acid amide and amino acid derivative) manufactured by Schill+Seilacher. Zinc oxide: Zinc oxide No. 1 manufactured by Mitsui Mining & Smelting Co., Ltd. Sulfur: Powdered sulfur manufactured by Tsurumi Chemical Industries Co., Ltd. Vulcanization accelerator: Noxellar NS (N-tert-butyl-2-benzothiazolyl sulfenamide) manufactured by Ouchi Shinko Chemical Industry Co., Ltd. Dibenzylamine compound: Vulcuren VP KA9188 (1,6-bis(N,N'-dibenzylthiocarbamoyldithio)hexane) manufactured by Lanxess.

[0162] (Examples and Comparative Examples) According to the formulation shown in Table 1, all materials except sulfur, vulcanization accelerator, and dibenzylamine compound were mixed for 5 minutes at 150°C using a 1.7L Banbury mixer manufactured by Kobe Steel, Ltd. to obtain a mixture. Next, sulfur, vulcanization accelerator, and dibenzylamine compound were added to the mixture and mixed for 5 minutes at 80°C using an open roll to obtain an unvulcanized rubber composition. The obtained unvulcanized rubber composition was molded into a tread shape and bonded together with other tire components to form an unvulcanized tire. The tire was then press-vulcanized for 12 minutes at 150°C to produce a test tire (heavy-duty tire, size: 295 / 80R22.5). The obtained test tire was evaluated as follows, and the results are shown in Table 1.

[0163] Furthermore, the evaluation criteria used when calculating the index in the evaluation below are as follows: Table 1: Comparative Example 1

[0164] (Abrasion resistance under high load) Each test tire was mounted on all wheels of a 10-ton truck (2-D vehicle) loaded to its maximum capacity, and the groove depth of the tread was measured after 50,000 km of driving. From the measured values, the amount of tread wear was calculated and expressed as an index with a rating of 100. A higher index indicates less wear and better wear resistance under high load.

[0165] (Fuel efficiency under heavy loads) Using a rolling resistance testing machine, the rolling resistance of each test tire was measured when it was driven at 80 km / h under the conditions of a rim size of 8.25 × 22.5, internal pressure of 900 kPa, and load of 28.76 kN. The evaluation standard was set to 100 and expressed as an index. A higher index indicates lower rolling resistance and better fuel efficiency.

[0166] [Table 1]

[0167] Table 1 shows that the example demonstrated superior overall performance (sum of each index) in wear resistance and fuel efficiency under the target high load compared to the comparative example.

[0168] (1) The present disclosure is a rubber composition for tires that contains a rubber component comprising isoprene rubber and styrene-butadiene rubber, and a filler, wherein the isoprene rubber content is 25% by mass or more and the styrene-butadiene rubber content is 25% by mass or more in 100% by mass of the rubber component, the total styrene content in the rubber component is less than 10% by mass, the filler content is 50 parts by mass or more per 100 parts by mass of the rubber component, and (plasticizer content / filler content) × 100 ≤ 10.

[0169] (2) The present disclosure relates to a filler having a specific surface area of ​​130 m² of cetyltrimethylammonium bromide. 2 The rubber composition for tires described in this disclosure (1) contains carbon black of 1 / g or more.

[0170] Disclosure (3) is a tire rubber composition according to Disclosure (1) or (2) wherein the filler contains silica with an average particle size of 16 nm or less.

[0171] Disclosure (4) is a rubber composition for tires in any combination of any of Disclosures (1) to (3) wherein the resin content is greater than or equal to the oil content.

[0172] Disclosure (5) is a tire rubber composition in any combination of any of Disclosures (1) to (4) containing a mercapto-silane coupling agent.

[0173] Disclosure (6) is a tire rubber composition in any combination of the filler with any of Disclosures (1) to (5), wherein the filler contains vulcanized rubber particles.

[0174] Disclosure (7) is a tire rubber composition in any combination of any of Disclosures (1) to (6) containing a dibenzylamine compound.

[0175] Disclosure (8) relates to a tire having a tread made of a rubber composition in any combination of any of Disclosures (1) to (7).

[0176] This disclosure (9) is the tire described in this disclosure (8), which is a heavy-duty tire.

Claims

1. A tire having a tread made of a rubber composition, The rubber composition contains a rubber component comprising isoprene-based rubber and styrene-butadiene rubber, and a filler. In 100% by mass of the aforementioned rubber component, the content of the isoprene-based rubber is 25% by mass or more, and the content of the styrene-butadiene rubber is 40% by mass or more. The total amount of styrene in the aforementioned rubber component is less than 10% by mass. The content of the filler is 50 parts by mass or more with respect to 100 parts by mass of the rubber component. A tire having a content of (plasticizer content / filler content) × 100 ≤ 10.

2. The aforementioned filler is cetyltrimethylammonium bromide with a specific surface area of ​​130 m². ２ The tire according to claim 1, comprising carbon black of 1g or more.

3. The tire according to claim 1 or 2, wherein the filler comprises silica with an average particle size of 16 nm or less.

4. A tire according to any one of claims 1 to 3, comprising a mercapto-silane coupling agent.

5. The tire according to any one of claims 1 to 4, wherein the filler comprises vulcanized rubber particles.

6. A tire according to any one of claims 1 to 5, containing a dibenzylamine compound.

7. A tire according to any one of claims 1 to 6, which is a heavy-duty tire.

Images